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5CS201115OM (rev 00 07/2020)

This Operator's Manual should be regarded as part of the

machine. Suppliers of both new and second-hand machines must

make sure that the manual is provided with the machine.

Table of Contents

TABLE OF CONTENTS

INTRODUCTION

SAFETY

Safety

and

Instructional

Labels

ASSEMBLY

INSTALLATION 17

OPERATION

SERVICE

TROUBLESHOOTING

SPECIFICATIONS

Tractor

Ballasting

Parts

Diagrams 32

Bolt

Torque

Chart

Содержание LS2011

Страница 1: ...LIQUID SPRAYER O P E R A T O R S M A N U A L LS2011 LS2015 5CS201115OM rev 00 07 2020 LS2011...

Страница 2: ...your needs Use only genuine Frontier service parts Substitute parts will void the warranty and may not meet standards required for safe and satisfactory operation Record the model number and serial n...

Страница 3: ...cond hand machines must make sure that the manual is provided with the machine Table of Contents TABLE OF CONTENTS INTRODUCTION 4 SAFETY 5 Safety and Instructional Labels 9 ASSEMBLY 11 INSTALLATION 17...

Страница 4: ...s are determined by facing in the direction of forward travel WARRANTY is provided as part of Frontier s support program for customers who operate and maintain their equipment as described in this man...

Страница 5: ...bration is generally a warning of trouble Always refer to the Storage section of the operator s manual for important details if storing this product for a long period of time Keep people and pets out...

Страница 6: ...in use according to the container label Handle Chemical Products Safely Direct exposure to hazardous chemicals can cause serious injury Potentially hazardous chemicals used with Frontier equipment in...

Страница 7: ...kit when this equipment obscures the tractor s tail lamps or stop lamps when transported on the road Contact your Frontier dealer to obtain the recommended light kit Storage Block equipment securely...

Страница 8: ...r waste fluids someone may drink from them See your local Recycling Center or authorized dealer to learn how to recycle or get rid of waste products A Safety Data Sheet SDS provides specific details o...

Страница 9: ...skin contact inhalation and ingestion wear personal protective equipment Read and follow chemical manufacturer s labels and instructions ST50927 WARNING 1 PN 5CS50910 2 PN 5CS50927 MADE IN USA DEERE C...

Страница 10: ...5OM rev 00 07 2020 10 SAFETY AND INSTRUCTIONAL LABELS ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED Replace Damaged or Missing Labels Immediately 6 Safety Decals continued from previous page 4 5 2 3...

Страница 11: ...1 Boom 1 Hardware Kit 1 Fresh Water Tank 1 Hardware Kit Description Qty Hose Clamp 1 2 in 3 U Bolt 5 16 in Square 3 Nut 5 16 in 6 Flange Bolt 5 16 in x 3 4 in 24 ft and 30 ft Boom Only 8 Remove Spray...

Страница 12: ...the main sprayer 2 Locate the 2 main upright support brackets with holes 3 Bolt the boom to the upright support brackets using two 5 16 inch square U bolts A and four 5 16 inch flange nuts Install Boo...

Страница 13: ...ave slack in the hose around the hinge area Be sure the boom folds without pinching the hose 2 24 ft and 30 ft booms Use wire ties A to fasten the hoses to the flat support piece connecting the side h...

Страница 14: ...pe Hose Clamp F Optional On Highway Kit Installation 1 Install Right Hand Light Bracket A to outside of uprights using two 5 16 x 3 4 Carriage Bolts B and two 5 16 Flange Nuts C Torque Flange Nuts to...

Страница 15: ...ntal frame section 9 Remove slack in harness by pulling harness to the front of the sprayer Tighten wire ties and re tighten hose guide bracket Torque hose guide bracket flange nuts to recommended tor...

Страница 16: ...T 2 Side Bracket using two 1 2 x 1 Carriage Bolts G and 1 2 Flange Nuts E 5 Install CAT 2 Side Pin H by inserting pin into the holes in both the CAT 2 Side Bracket and CAT 2 Brace using the Lock Washe...

Страница 17: ...ible and wrapping the chain as shown below Attaching the Sprayer to Tractor 1 Park machine safely See Park Machine Safely in Safety section 2 Lower tractor lift link to lowest position 3 Mount sprayer...

Страница 18: ...rotective clothes gloves and goggles when handling sprayer Do not store sprayer with chemicals in tank If sprayer comes in contact with your body immediately follow directions on chemical container pe...

Страница 19: ...e sprayer is firmly on the ground 3 Clean area around tank filler cap to prevent tank contamination 4 Remove tank filler cap and fill tank 5 Install tank filler cap NOTE The preferred location to fill...

Страница 20: ...can be no changes in speed while measuring time 4 When using a gear driven tractor select a gear where PTO is at or near 540 rpm This is important for pump to provide adequate pressure to sprayer when...

Страница 21: ...20 GPA The calibration charts shows that you should set sprayer s pressure at about 40 psi in order to apply 20 GPA Boomless Calibration Right and Left Nozzles 1 4XP20 Center Nozzle 1 4TTJ08 BOOMLESS...

Страница 22: ...temperature 60 C 140 F Disengage PTO release all pressure and drain all liquids before servicing pump Spraying with the Boom 1 Calibrate the sprayer to achieve the desired gallons per acre GPA Refer t...

Страница 23: ...on control valves 1 To turn a section ON move the corresponding handle to the horizontal position 2 To turn a section OFF move the handle to the down position Right Section A Center Section B Left Sec...

Страница 24: ...ment 1 Empty and rinse tank 2 Put one to two gallons of RV nontoxic antifreeze in tank 3 Engage pump and spray with boom and subsequently spray gun if applicable Ensure that antifreeze has been pumped...

Страница 25: ...ainer pertaining to spray material NOTICE Spray material captured in hoses may leak out when filter is removed Clean the area immediately after servicing 1 Turn all Section Control valves to OFF 2 Tur...

Страница 26: ...see your authorized dealer Troubleshooting Chart IF CHECK Pump Loses Suction Clean pump suction screen Check tank fill level Fill tank Clean or replace pump Check for loose pump fittings Pump Capacity...

Страница 27: ...tion 7 pin Trailer Plug SAE J560 Pump Pump A Hypro 6 roller PTO Cast Iron 6500C Hypro 6 roller PTO Cast Iron 6500C Max Flow 540 RPM 9 7 gpm 36 7 l min 9 7 gpm 36 7 l min Max Pressure 300 psi 20 7 bar...

Страница 28: ...min Spacing 30 in 76 cm 20 in 51 cm 20 in 51 cm N A Nozzle Body 1 4 turn diaphragm with check valve Control System Pump Control PTO Pressure Control Adjustable Max Working Pressure 150 psi 10 3 bar Se...

Страница 29: ...ug SAE J560 Pump Pump A Hypro 6 roller PTO Cast Iron 6500C Hypro 6 roller PTO Cast Iron 6500C Max Flow 540 RPM 9 7 gpm 36 7 l min 9 7 gpm 36 7 l min Max Pressure 300 psi 20 7 bar 300 psi 20 7 bar Pump...

Страница 30: ...min Spacing 30 in 76 cm 20 in 51 cm 20 in 51 cm N A Nozzle Body 1 4 turn diaphragm with check valve Control System Pump Control PTO Pressure Control Adjustable Max Working Pressure 150 psi 10 3 bar Se...

Страница 31: ...Tank 30ft Boomless 30ft Boom 24ft Boom 18ft Boom 100ft Hose Reel Weight lbs Implement Code X 1619 90 X X 1675 93 X 1660 93 X X 1716 96 X 1670 94 X X 1726 97 X 1585 88 X X 1641 90 LS2011 110 Gallon Sp...

Страница 32: ...nding or folding booms 8 Do not allow riders 9 Keep others away ST50910 To avoid injury from chemical hazards due to skin contact inhalation and ingestion wear personal protective equipment Read and f...

Страница 33: ...m moving parts 7 Clear the area of bystanders before extending or folding booms 8 Do not allow riders 9 Keep others away ST50910 To avoid injury from chemical hazards due to skin contact inhalation an...

Страница 34: ...ety Decal Kit French 1 3 5CS0032 OM and Safety Decal Kit Spanish 1 4 5CS44001 Replacement Safety Decal Kit English 1 Includes Qty 2 Caution Label Warning Label and Notice label 5 5CS44002 Replacement...

Страница 35: ...ITEM NO PART NUMBER DESCRIPTION QTY Note 1 5CS43723 110 Gallon Tank 1 2 5CS43634 Control Valve 3 3 5CS43633 Elbow 3 4 MP 3 4 barb 2 4 5CS43635 Relief Valve 3 4 1 5 5CS43987 Gauge 160 PSI 1 6 5CS43630...

Страница 36: ...2 10 5CS43631 Filter 1 11 5CS43435 Sprayer Handgun 1 12 5CS43974 3 Way Ball Valve 1 1 13 5CS43975 Fitting 1 MP 3 4 MP 1 14 5CS43976 Fitting 1 MP 1 Hose Barb 1 15 5CS43977 Fitting 1 MP 3 4 Hose Barb 1...

Страница 37: ...1 2 3 4 6 7 8 9 10 5 110 Gallon Hoses ITEM NO PART NUMBER DESCRIPTION QTY Note 1 1 2 Hose 1 CTL 108 MF 5CS43418 2 1 2 Hose 1 CTL 144 MF 5CS43418 3 1 2 Hose 1 CTL 156 MF 5CS43418 4 1 2 Hose 1 CTL 360...

Страница 38: ...6 7 Hose 3 4 1 CTL 60 MF 5CS43656 8 Hose 3 4 1 CTL 72 MF 5CS43656 9 Suction Hose 1 1 CTL 8 MF 5CS43654 10 Suction Hose 1 1 CTL 56 MF 5CS43654 5CS43652 Hose Clamp Screw Type 3 8 1 2 8 Not Illustrated 5...

Страница 39: ...15 15 32 32 32 32 15 15 6 2 30 32 21 40 15 15 32 15 15 15 32 15 15 35 38 32 32 15 15 4 15 32 15 4 15 15 30 32 30 32 32 32 15 15 15 31 32 32 30 15 44 38 15 31 21 15 30 30 15 15 37 37 10 110 Gallon Fram...

Страница 40: ...resh Water Tank 1 25 5CS43966 Fresh Water Tank Bracket 2 26 5CS43965 Fresh Water Tank Tray 1 27 5CS43954 110 gal Tank Support Rear 1 28 5CS43972 Valve Support 1 29 5CS43950 Manual Canister 1 30 5CS650...

Страница 41: ...T NUMBER DESCRIPTION QTY Note 1 5CS43748 150 Gallon Tank 1 2 5CS43634 Control Valve 3 3 5CS43633 Elbow 3 4 MP 3 4 barb 2 4 5CS43635 Relief Valve 3 4 1 5 5CS43987 Gauge 160 PSI 1 6 5CS43630 3 4 Pipe Ni...

Страница 42: ...CS43435 Sprayer Handgun 1 12 5CS43974 3 Way Ball Valve 1 1 13 5CS43975 Fitting 1 MP 3 4 MP 1 14 5CS43976 Fitting 1 MP 1 Hose Barb 1 15 5CS43977 Fitting 1 MP 3 4 Hose Barb 1 16 5CS43641 Fitting 3 4 MP...

Страница 43: ...1 2 3 4 6 7 8 9 10 5 150 Gallon Hoses ITEM NO PART NUMBER DESCRIPTION QTY Note 1 1 2 Hose 1 CTL 144 MF 5CS43418 2 1 2 Hose 1 CTL 108 MF 5CS43418 3 1 2 Hose 1 CTL 156 MF 5CS43418 4 1 2 Hose 1 CTL 360...

Страница 44: ...6 7 Hose 3 4 1 CTL 60 MF 5CS43656 8 Hose 3 4 1 CTL 72 MF 5CS43656 9 Suction Hose 1 1 CTL 8 MF 5CS43654 10 Suction Hose 1 1 CTL 48 MF 5CS43654 5CS43652 Hose Clamp Screw Type 3 8 1 2 8 Not Illustrated 5...

Страница 45: ...5 15 15 30 32 30 32 32 32 15 15 15 31 32 32 30 15 44 44 32 32 15 15 38 37 37 19 46 45 45 46 15 15 15 10 32 10 150 Gallon Frame ITEM NO PART NUMBER DESCRIPTION QTY Note 1 5CS43955 150 gal Tank Support...

Страница 46: ...Rear 1 28 5CS43972 Valve Support 1 29 5CS43950 Manual Canister 1 30 5CS65044 1 2 x 1 Carriage Bolt 8 31 5CS65037 1 2 Flange Nut 8 32 03H1500 3 8 x 1 Carriage Bolt 63 33 5CS65002 3 8 x 3 1 2 Carriage...

Страница 47: ...Flange Bolt 2 2 A22698 5 16 Flange Nut 1 3 03H1540 5 16 x 3 4 Carriage Bolt 1 4 5CS43638 Elbow 3 4 MP 1 barb 1 5 5CS43639 PTO Quick Connect Adapter 1 6 5CS50268 Chain 2 0 1 5 ft 1 7 5CS43650 Chain La...

Страница 48: ...16 x 3 4 Carriage Bolt 1 4 5CS43638 Elbow 3 4 MP 1 barb 1 5 5CS43787 PTO Quick Connect Adapter 1 6 5CS50268 Chain 2 0 1 5 ft 1 7 5CS43650 Chain Latch 1 8 5CS43622 Pump Mount Angle 1 9 5CS43786 Pump Ca...

Страница 49: ...21 21 23 23 24 23 25 18 Folding Boom ITEM NO PART NUMBER DESCRIPTION QTY Note 1 5CS43644 Center Boom Tube 72 1 2 5CS43646 Side Boom Tube 60 2 3 5CS43616 Boom Hinge Backing Plate 4 4 5CS43862 Boom Hing...

Страница 50: ...t 4 14 5CS43401 Plastic End Cap 1 6 15 5CS43420 Tee 1 2 Barb 1 16 5CS50120 1 2 x4 Clevis Pin 2 17 5CS50237 Bowtie Clip 1 2 2 18 5CS43411 Spray Tip Screen 7 19 5CS43315 5 16 x 1 3 4 Square U Bolt 2 20...

Страница 51: ...36 37 36 36 36 36 36 36 36 36 36 37 15 20 23 26 18 24 24 18 22 31 25 25 28 27 18 28 27 31 17 18 18 19 6 2 20 16 16 15 35 2 17 5 18 25 14 12 32 10 25 12 1 13 32 11 30 9 4 30 34 34 33 21 29 27 27 29 18...

Страница 52: ...Air Induction Spray Tip 0 4 gpm 14 13 5CS43735 Boom Brace 1 14 5CS43420 Tee 1 2 Barb 1 15 5CS43750 1 2 x 6 Clevis Pin 2 16 5CS65082 3 8 x 2 Carriage Bolt 18 17 03H1495 3 8 x 1 1 2 Carriage Bolt 4 18 E...

Страница 53: ...3 4 truss head machine screw 4 35 5CS50237 Bowtie Clip 1 2 2 36 1 2 Hose 10 CTL 19 MF 5CS43418 37 1 2 Hose 2 CTL 9 25 MF 5CS43418 5CS43652 Hose Clamp Screw Type 3 8 1 2 27 Not Illustrated 5CS43767 3...

Страница 54: ...24 40 37 24 43 14 21 31 22 36 38 44 4 23 1 13 44 9 11 30 45 30 9 14 10 46 12 48 6 2 2 5 18 17 15 20 16 16 19 18 17 18 29 33 28 27 29 18 18 45 50 17 26 30 30 34 35 34 35 34 18 47 49 51 41 34 41 49 25...

Страница 55: ...Air Induction Spray Tip 0 4 gpm 18 13 5CS43735 Boom Brace 1 14 5CS43420 Tee 1 2 Barb 3 15 5CS43750 1 2 x 6 Clevis Pin 2 16 5CS65082 3 8 x 2 Carriage Bolt 20 17 03H1495 3 8 x 1 1 2 Carriage Bolt 4 18...

Страница 56: ...5CS43401 Plastic End Cap 1 4 44 5CS43757 Plastic End Cap 1 1 4 6 45 03H1500 3 8 x 1 Carriage Bolt 4 46 5CS43411 Spray Tip Screen 18 47 5CS43736 In line Valve 1 2 2 48 5CS43993 Rubber 5 16 x 1 1 4 x 6...

Страница 57: ...ng Cap threaded 3 5 5CS43401 Plastic End Cap 1 2 6 5CS43775 Boomless Flat Spray Tip Left 1 7 5CS43774 Boomless Flat Spray Tip Right 1 8 5CS43809 Boomless Flat Spray Tip Center 1 9 5CS43598 Square Tube...

Страница 58: ...5CS201115OM rev 00 07 2020 58 Boomless 30 Spray ITEM NO PART NUMBER DESCRIPTION QTY Note 12 A22698 5 16 Flange Nut 4 13 5CS43315 5 16 x 1 3 4 Square U Bolt 2 14 5CS43970 Boom Bracket 2 Parts Diagrams...

Страница 59: ...43968 Light Bracket RH 1 3 5CS43969 Light Bracket LH 1 4 03H1540 5 16 x 3 4 Carriage Bolt 4 5 A22698 5 16 Flange Nut 6 6 5CS65017 1 4 Nylock Nut 8 7 5CS65184 1 4 x 1 1 4 Bolt 8 8 5CS43315 5 16 x 1 3 4...

Страница 60: ...On Highway Kit ITEM NO PART NUMBER DESCRIPTION QTY Note 10 5CS43647 SMV Sign 1 11 5CS65051 10 24 Nut 2 12 5CS65258 10 24 x 3 8 Phillips Pan Head Screw 2 5CS43983 Push in Cable Clamp with Wire Ties 8 N...

Страница 61: ...t Pin 1 5 5CS43782 Swivel 1 2fpt Elbow 1 6 5CS50245 Rubber Chain Clamp 1 7 5CS43783 Swivel Knob 1 8 5CS43967 Hose Reel Bracket 1 9 A110615 5 8 SAE Washer 2 10 5CS65161 7 8 SAE Washer 2 11 5CS65162 7 1...

Страница 62: ...rriage Bolt 4 20 A22698 5 16 Flange Nut 5 21 N10217 1 4 Flange Nut 5 22 E55662 3 8 Flange Nut 1 23 5CS65081 3 8 x 3 4 Carriage Bolt 1 24 5CS43435 HP Handgun 1 25 T58694 5 16 x 5 8 Flange Bolt 1 26 5CS...

Страница 63: ...2 x 1 1 2 Carriage Bolt 8 2 5CS43963 CAT 2 Pin Brace 2 3 5CS61513 CAT 2 Side Pin 2 4 5CS43962 CAT 2 Pin Bracket 2 5 5CS65044 1 2 x 1 Carriage Bolt 4 6 5CS65037 1 2 Flange Nut 4 7 5CS61514 CAT 2 Top L...

Страница 64: ...loads always replace shear bolts with identical grades Make sure fasteners threads are clean and start thread engagement properly Diameter A Inches Torque Values Dry SAE Grade 2 SAE Grade 5 SAE Grade...

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