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2

GET ORGANIZED

REV_A03

Familiarize yourself with the parts and then step away from the work area and read through these
instructions from beginning to end. Take a moment as a little prep now may save you a lot of time later.

(

)

 A 

   You will need:

13 mm Flat  Wrench

4 mm Hex Key (Front/Rear Mounting Option)

5 mm Hex Key

Side Cutter

Wire Stripper

Crimping Tool

Tape Measure

6 mm Drill Bit (Slimline fitment only)

Drill Machine (Slimline Fitment only)

Here is what you are looking at:

Item #

Quantity

Description

1

1

10" LED FLOODLIGHT

2

2

D-SHAPED NUT

3

6

M6 NYLOC NUT

4

2

MOUNTING ARM

5

2

M6 x 18 STAINLESS ALLEN CAP BOLT

6

2

M6 x 16 BUTTON HEAD BOLT

7

6

M6 FLAT WASHER

8

4

M8 x 20 BUTTON HEAD BOLT

9

6

M8 FLAT WASHER

10

4

M8 NYLOC NUT

11

4

M6 x 12 BUTTON HEAD BOLT

12

4

M6 NUT CAP

13

1

ELECTRICAL COVER

14

2

HELLA PLUG HEX NUT

15

1

EARTH PLATE

16

1

10" FLOODLIGHT MOUNTING BRACKET

17

2

HELLA PLUG

18

3

FLAG TERMINAL

19

3

INSULATING BOOT

20

1

RUBBER GROMMET

21

2

M8 x 30 BUTTON HEAD BOLT**

* Only used when mounting to

Slimline Rack - Refer to Page 14

** Only used when mounting inline

with a slat on a   Slimline II Rack -

Refer to Page 10 Step   3I

Содержание RRAC054

Страница 1: ...RIODICALLY INSPECTING THE PRODUCTS FOR ADJUSTMENT WEAR AND DAMAGE THEREFORE YOU MUST READ AND UNDERSTAND ALL OF THE INSTRUCTIONS AND CAUTIONS SUPPLIED WITH YOUR FRONT RUNNER PRODUCT PRIOR TO INSTALLATION OR USE IF YOU DO NOT UNDERSTAND ALL OF THE INSTRUCTIONS AND CAUTIONS OR IF YOU HAVE NO MECHANICAL EXPERIENCE AND ARE NOT THOROUGHLY FAMILIAR WITH THE INSTALLATION PROCEDURES YOU SHOULD HAVE THE PR...

Страница 2: ...looking at Item Quantity Description 1 1 10 LED FLOODLIGHT 2 2 D SHAPED NUT 3 6 M6 NYLOC NUT 4 2 MOUNTING ARM 5 2 M6 x 18 STAINLESS ALLEN CAP BOLT 6 2 M6 x 16 BUTTON HEAD BOLT 7 6 M6 FLAT WASHER 8 4 M8 x 20 BUTTON HEAD BOLT 9 6 M8 FLAT WASHER 10 4 M8 NYLOC NUT 11 4 M6 x 12 BUTTON HEAD BOLT 12 4 M6 NUT CAP 13 1 ELECTRICAL COVER 14 2 HELLA PLUG HEX NUT 15 1 EARTH PLATE 16 1 10 FLOODLIGHT MOUNTING BR...

Страница 3: ...hod is selected power to the Floodlight is supplied by running an Extension Cable Not supplied from a power outlet on the vehicle to one of the Hella Plugs found on the front of the Floodlight s mounting bracket Refer to Pages 8 9 Steps 3F 3G Should you wish to purchase the Front Runner Extension Cable the Part Number Item Code is ECOM076 300 mm Cut Here Strip the black outer insulation on the cut...

Страница 4: ... mm and crimp the Flag Terminal Item 18 to the wire as shown below D REV_A03 Strip insulation back 5 mm Red wire from Step 2D Crimp Crimp E Fit an Insulating Boot Item 19 over the crimped Flag Terminal as shown below F Insert the Rubber Grommet Item 20 into the whole in the Electrical Cover Item 13 as shown ...

Страница 5: ...res together as shown Strip back the insulation by 10 mm on the RED wire of lights power cable From Step 2E strip insulation back 10 mm on opposite end to Flag terminal Twist together G Feed the Floodlight s electrical cable through the the hole in the Rubber Grommet inserted in Step 2F as shown below ...

Страница 6: ... Crimp the last remaining Flag Terminal onto the end of the black wire and cover the Flag Terminal with the Insulating Boot If you have a Slimline Rack please turn to Page 13 J Slide the Insulating Boot over the Flag Terminal from Step 2I as shown Slide an Insulating Boot Item 19 over the twisted pair of red wires from Step 2H and crimp a Flag Terminal Item 18 onto the end of the twisted pair as s...

Страница 7: ...ert the D Shaped Nut Item 2 into each end of the light as shown The domed side of the nut must go to the outside of the light B C Place the Mounting Bracket Item 16 over the Floodlight making sure that the electrical cable is on the right Align the D Shaped Nuts inserted in Step 3B with the Mounting Arms fitted in Step 3A and secure the Floodlight to the Mounting Bracket using two of the M6 x 18 S...

Страница 8: ...air of side cutters D REV_A03 Bend the tab on the Earth Plate Item 15 to 90 degrees as shown below E Cut Off Bend tab to 90 Degrees Remove the Hex Nut Item 14 from the back of each Hella Plug and secure the Earth Plate and Hella Plugs to the Mounting Bracket Item 16 as shown F DO NOT CUT OFF THE MIDDLE TAB ...

Страница 9: ... goes onto the tab on the Earth Plate G Red Wire to tab in center of Hella Plug Black wire to tab on Earth Plate Fit the Electrical Cover Item 13 Over the rear of the Hella Plugs and electrical connections and secure in place using two M6 x 12 Button Head Bolts tow M6 Flat Washers and two M6 Nyloc Nuts Items 3 7 11 Place a M6 Nut Cap Item 12 over each of the Nyloc Nuts H ...

Страница 10: ...like to mount your Floodlight Unit Ensure that there is enough clearance between the Floodlight Unit and vehicle If your vehicle s rear door opens upwards and you wish to mount the Floodlight Unit on the rear of the Rack you will need to check the clearance between the Floodlight Unit and the vehicle with the rear door in the open position For Side Mounting inline with a slat refer to Section 4 Fo...

Страница 11: ...neath the Floodlight Unit lining the nuts up with the mounting slots either end of the Floodlight Unit Secure the top of the Floodlight Unit to the Rack using two M8 x 20 Button Head Bolts and two Flat Washers Items 8 9 and the Nyloc Nuts Congratulations you have completed your installation Take a step back and admire your work Good Job Decide on which side of the Rack you would like to install th...

Страница 12: ... the top of the Rack slide the two M8 Nyloc Nuts from Step 5A underneath the Floodlight Unit lining them up with the mounting slots either end of the Floodlight Unit Secure the top of the Floodlight Unit to the Rack using two M8 x 20 Button Head Bolts and two Flat Washers Items 8 9 and the Nyloc Nuts Congratulations you have completed your installation Take a step back and admire your work Good Jo...

Страница 13: ... four M8 x20 Button Head Bolts and four M8 Flat Washers Items 9 10 supplied Refit the corner removed in Step 6A When mounting on the front or rear of the Rack remove one of the appropriate corners by loosening the M6 Button Head Bolt as indicated by the arrow and pulling the Corner free from the Rack Insert two M8 Nyloc Nuts Item 10 into each of the U channels as shown 2 x Nyloc Nuts Dome side fac...

Страница 14: ...Unit onto the Rack Hella Plugs facing down lining the holes in the Floodlight Unit up with the holes drilled in Step 7A Secure the Floodlight Unit to the Rack using two M6 x 20 Button Head Bolts Four M6 Flat Washers and two M6 Nyloc Nuts Items 3 6 12 The Nyloc Nuts and two of the Washers go on the inside of the Rack Once Secure place a M6 Nut Cap Item 12 over each of the Nyloc Nuts B Complete Step...

Страница 15: ...w the Floodlight to rotate and adjust the Floodlight up or down until the desired angle has been achieved Tighten the two M6 Bolts A REV_A03 You will need 5 mm Hex Key INSTALL OTHER VEHICLE AND RACK ACCESSORIES Now s the time to visit your favorite Front Runner dealer in person or online A ...

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