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Fitting the OPT / i MHP WireBrake and torch body

Safety

CAUTION!

Risk of burns from hot torch body, hot torch body coupling and other hot welding
torch components.

Before starting work on the torch body, the torch body coupling and all other welding
torch components:

▶

Allow the torch body, torch body coupling and all other welding torch components to
cool down to room temperature (+25 °C, +77 °F)

▶

Wear electrically insulated and heat protective gloves

▶

Use a suitable tool

Prerequisites for
operation

NOTE!

OPT/i MHP WireBrake only secures a wire electrode if a torch body is correctly fit-
ted to the OPT/i MHP WireBrake.

System requirements: The wirefeeder of the WF 15i/25i/30i R (PAP) series with the
"16 bar gas purging" option.

NOTE!

To ensure that the WireBrake option functions correctly, wait for 4 seconds after
deactivating the "WireBrake on" signal before activating another signal.

Compressed air
supply specifica-
tions

The compressed air supply of the OPT/i MHP WireBrake is provided through the hosep-
ack.

Observe the following specifications:
-

Compressed air supply of at least 5 bar (72 psi)

Compressed air supply for aluminium max. 7 bar (102 psi), for all other materials
max. 16 bar (232 psi)

Compressed air is free of oil

Compressed air is free of dust – no dirt particles larger than 5 mm

Compressed air is free of water

Recommendation: use a filter unit with a pressure regulator.

Remedying the
clamping marks
on the wire elec-
trode

NOTE!

When securing the wire electrode in the OPT/i MHP WireBrake, small clamping
marks can occur on the wire electrode.

▶

To remedy the clamping marks, cut off the wire electrode after securing.

Calculation of the cut-off point = torch body 50 mm (1.97 in.)

Содержание TPS/i Push

Страница 1: ...rine free paper ECF sourced from certified sustainable forests FSC Perfect Charging Perfect Welding Solar Energy TPS i Robotics welding system Push EN Operating instructions MIG MAG robot welding syst...

Страница 2: ......

Страница 3: ...ioning maintenance and repair 16 Safety inspection 16 Disposal 16 Safety symbols 17 Data protection 17 Copyright 17 Description of the warning notices on the device 18 System configurations 21 System...

Страница 4: ...o a conventional robot 61 Safety 61 Fitting the TPS i welding system to a conventional robot 61 Fitting the wire feed unit 62 Fitting the wirefeeder holder 62 Fitting the wirefeeder 62 Fitting the Cra...

Страница 5: ...e the torch hosepack 97 Fitting the MHPi MHP S G W PAP SM hosepack 99 Fitting the Robacta MHP G W PAP SM hosepack 99 OPT i MHP WireBrake option 100 Fitting the inner liner inside the torch hosepack 10...

Страница 6: ...erconnecting hosepack 132 Cleaning the welding torch 133 Disposal 133 Technical data 135 WF wire feed unit 137 WF 15i R WF 15i R PAP 137 WF 25i R WF 25i R PAP WF 25i R L 137 WF 30i R WF 30i R PAP WF 3...

Страница 7: ...vice All persons involved in commissioning operating maintaining and servicing the device must be suitably qualified have sufficient knowledge of automated welding and read and carefully follow these...

Страница 8: ...tc Can be used at altitudes of up to 2000 m 6561 ft 8 16 in Obligations of the operator The operator must only allow persons to work with the device who are familiar with the fundamental instructions...

Страница 9: ...s with side protection behind the protective visor Wear stout footwear that provides insulation even in wet conditions Protect the hands with suitable gloves electrically insulated and providing prote...

Страница 10: ...le and ready for use Sparks and pieces of hot metal may also get into adjacent areas through small gaps or openings Take appropriate precautions to prevent any danger of injury or fire Welding must no...

Страница 11: ...om such usage If necessary provide adequate earthing for the workpiece Switch off unused devices Wear a safety harness if working at height Before working on the device switch it off and pull out the...

Страница 12: ...to national and international regulations Examples of equipment that may be susceptible to interfer ence from the device include Safety devices Power signal and data transfer lines IT and telecommunic...

Страница 13: ...ased electric risk e g near boilers must carry the Safety sign However the power source must not be located in such areas Risk of scalding from escaping coolant Switch off cooling unit before disconne...

Страница 14: ...as cylinder Never touch a shielding gas cylinder with an electrode Risk of explosion never attempt to weld a pressurised shielding gas cylinder Only use shielding gas cylinders suitable for the applic...

Страница 15: ...r After transporting the device the device must be visually inspected for damage before commissioning Any damage must be repaired by trained service technicians before commissioning the device Safety...

Страница 16: ...ews provide the ground conductor connection for earthing the housing parts Only use original housing screws in the correct number and tightened to the specified torque Safety inspection The manufactur...

Страница 17: ...ds for Canada and the USA Data protection The user is responsible for the safekeeping of any changes made to the factory settings The manufacturer accepts no liability for any deleted personal setting...

Страница 18: ...can be fatal 1 1 Wear dry insulating gloves Do not touch the wire electrode with bare hands Do not wear wet or damaged gloves 1 2 Use a base that is insulated from the floor and work area to protect a...

Страница 19: ...Do not weld on drums or closed containers 4 Arc rays can burn the eyes and injure the skin 4 1 Wear headgear and protective goggles Use ear protection and a shirt collar with button Use a welding helm...

Страница 20: ...20...

Страница 21: ...System configurations 21...

Страница 22: ...22...

Страница 23: ...ng hosepack 6 Wirefeeder WF 15i R WF 25i R WF 30i R 7 MHP i R torch hosepack 8 MTB i R robot welding torch Maximum wirefeed length max 8 m between wire drum and wirefeeder max 10 m with PowerLiner Pos...

Страница 24: ...ner 6 Wirefeeder WF 15i R WF 25i R WF 30i R 7 MHP i R torch hosepack 8 MTB i R robot welding torch Maximum wirefeed length max 2 m between wirefeeder and wirespool Possible wire diameters 0 8 2 0 mm W...

Страница 25: ...refeeder WF 15i R WF 25i R WF 30i R 9 MHP i R torch hosepack 10 MTB i R robot welding torch Maximum wirefeed length max 20 m between wirefeeder and unreeling wirefeeder max 30 m with PowerLiner max 8...

Страница 26: ...epack 6 Wirefeeder WF 15i R WF 25i R WF 30i R 7 MHP i R torch hosepack 8 MTB i R robot welding torch Maximum wirefeed length max 8 m between wire drum and wirefeeder max 10 m with PowerLiner Possible...

Страница 27: ...ner 6 Wirefeeder WF 15i R WF 25i R WF 30i R 7 MHP i R torch hosepack 8 MTB i R robot welding torch Maximum wirefeed length max 2 m between wirefeeder and wirespool Possible wire diameters 0 8 2 0 mm W...

Страница 28: ...irefeeder WF 15i R WF 25i R WF 30i R 9 MHP i R torch hosepack 10 MTB i R robot welding torch Maximum wirefeed length max 20 m between wirefeeder and unreeling wirefeeder max 30 m with PowerLiner max 8...

Страница 29: ...System components 29...

Страница 30: ...30...

Страница 31: ...nction with Fronius system components Any use above and beyond this purpose is deemed improper The manufacturer shall not be held liable for any dam age arising from such usage Utilisation in accordan...

Страница 32: ...2 A I11 U11 60 V U12 I12 0 5 A 24 V IEC 60 974 5 10 Cl A IP 43 1 25 m min 40 984 ipm 360A 100 450A 60 500A 40 I2 Do not use the functions described here until you have fully read and understood the f...

Страница 33: ...ot reach into the rotating cogs of the wire drive or into rotating drive components Covers and side panels may only be opened removed while maintenance or repair work is being carried out During opera...

Страница 34: ...ce It is supplied with power and controlled by the power source in the welding system The unreeling wirefeeder is available in two versions WF 25i REEL R 4R Integrated version with 4 roller drive WF 3...

Страница 35: ...ly qualified Suitable protective equipment must be used All persons not involved must be kept at a safe distance from the wirefeeder and the welding process Do not use the functions described here unt...

Страница 36: ...reach into the rotating cogs of the wire drive or into rotating drive components Covers and side panels may only be opened removed while maintenance or repair work is being carried out Wear eye protec...

Страница 37: ...connects the power source to the wirefeeder With the TPS i welding system the interconnecting hosepack is available in two versions one split and one standard variant 3 5 10 15 m extension split vari...

Страница 38: ...wirefeeders to the Robacta MTB robot welding torches Scope of supply Robacta MHP PAP hosepack Robacta MHP conventional hosepack 1 Robacta MHP hosepack Not supplied Inner liners Inlet nozzles Buttons...

Страница 39: ...itions the welding torch in such a way that the TCP is in the 6th axis or at a 45 angle to the 6th axis depending on the torque angle gauge A robot specific isolated robot flange is required for fitti...

Страница 40: ...xes NOTE Only send complete CrashBoxes for repair Incomplete CrashBoxes e g without a magnetic ring cannot be checked in the course of a repair Scope of supply 1 2 2 3 3 4 5 6 CrashBox i PAP scope of...

Страница 41: ...supply and options 1 M8 hexagon nut 2 M8 washer 3 Clamp 4 Torque angle gauge 5 M8 x 40 mm Allen screw Optional material for extension 6 M8 x 40 mm screw 7 M8 washer 8 Extension 9 Torque angle gauge 10...

Страница 42: ...h components to cool down to room temperature 25 C 77 F Wear electrically insulated and heat protective gloves Use a suitable tool General The robot welding torch transmits the arc power to the workpi...

Страница 43: ...Controls connections and mechan ical components 43...

Страница 44: ...44...

Страница 45: ...ollers 3 4 roller drive 4 Protective cover for the 4 roller drive 5 Gas test wire threading control panel Gas test wire threading control panel optional 1 2 3 4 No Function 1 Operating status LED Show...

Страница 46: ...n If the wire electrode is to be retracted further the wire retract button must be pressed again 4 Wire threading button For threading the wire electrode into the torch hosepack with no accompanying f...

Страница 47: ...on is pressed until it is short circuit free it retracts by no more than 10 mm 0 39 in with each press of the button If there is still a ground earth connection with the contact tip after 10 mm 0 39 i...

Страница 48: ...socket from the interconnecting hosepack 3 Coolant connection socket For connecting to the torch hosepack 4 SpeedNet connection For connecting the SpeedNet cable from the interconnecting hosepack 5 Sh...

Страница 49: ...For connecting to the torch hosepack 6 Coolant connection For connecting the coolant connection socket from the interconnecting hosepack 7 Welding torch connection WF 25i R connec tions 1 5 4 2 3 No F...

Страница 50: ...n 1 Wire infeed 2 current socket For connecting the power cable from the interconnecting hosepack 3 Shielding gas connection 4 SpeedNet connection For connecting the SpeedNet cable from the interconne...

Страница 51: ...the interconnecting hosepack 3 Shielding gas connection 4 SpeedNet connection For connecting the SpeedNet cable from the interconnecting hosepack 5 Coolant connection For connecting the coolant connec...

Страница 52: ...r connecting the SpeedNet cable from the interconnecting hosepack 5 Wire infeed WF 25i R L PAP connections 1 2 3 4 5 No Function 1 SpeedNet connection For connecting the SpeedNet cable from the interc...

Страница 53: ...cribed may only be used by trained and qualified personnel Fully read and understand this document Fully read and understand all the Operating Instructions for the system components especially the saf...

Страница 54: ...for the 2 roller drive 5 2 roller drive 6 Opening for optional sash lock 7 Control panel 8 SpeedNet connection 9 Blanking cover for optional component 10 Blanking cover for optional component 11 Blan...

Страница 55: ...ng status LED Shows steady green when the device is ready for use 2 Gas test button For setting the required gas flow rate on the pressure regulator Gas will flow out for 30 seconds after the gas test...

Страница 56: ...nts always press the wire retract button for less than one second tap NOTE Do not allow long lengths of wire electrode to be retracted as the wire electrode is not wound onto the wirespool or the weld...

Страница 57: ...tton for less than one second tap If the wire electrode comes into contact with a ground earth connection the wirefeeding will be stopped and the wire electrode will be retracted again by 1 mm 0 039 i...

Страница 58: ...58...

Страница 59: ...Installation conventional robot 59...

Страница 60: ...60...

Страница 61: ...ains Ensure that the power source remains disconnected from the mains until all work has been completed WARNING Risk of serious injury and damage from articles being dropped For all of the screw conne...

Страница 62: ...NOTE Depending on the robot please also note the instructions and information on installing the wirefeeder in the User Information Fitting the wirefeeder 2x M8 x 20 mm WF 15i 25i 30i R 2x M8 x 20 mm...

Страница 63: ...Example WF 25i R NOTE The coolant line must be routed under the wirefeeder To do so the wirefeeder must be removed from the holder and re fitted after the line has been routed 63 EN...

Страница 64: ...bot 1 Observe the torques when fitting the robot flange Max tightening torque for screws of strength class 8 8 M4 3 3 Nm 2 43 lb ft M5 5 0 Nm 3 69 lb ft M6 6 0 Nm 4 43 lb ft M8 27 3 Nm 20 14 lb ft M10...

Страница 65: ...bot 1 Observe the torques when fitting the robot flange Max tightening torque for screws of strength class 8 8 M4 3 3 Nm 2 43 lb ft M5 5 0 Nm 3 69 lb ft M6 6 0 Nm 4 43 lb ft M8 27 3 Nm 20 14 lb ft M10...

Страница 66: ...3 3 Nm 2 43 lb ft 2 6 Nm 4 43 lb ft 3 66...

Страница 67: ...i MHP 700i W R FSC 1 45m MTB 500i W R 45 L209 H107 4 95 262 61 323 26 95 34 4 CrashBox i Indexdisk 36 Clamp TPS i MHP 700i W R FSC 1 25m MTB 500i W R 22 L241 H50 4 95 242 61 303 40 95 38 CrashBox i I...

Страница 68: ...Fitting the clamp system 1 42 Nm 30 98 lb ft 2 Fitting the clamp system with extension 1 42 Nm 30 98 lb ft 2 42 Nm 30 98 lb ft 3 68...

Страница 69: ...Fitting the MHP G W hosepack Fitting the MHP G W conven tional hosepack Standard 1 2 6 5 Nm 4 79 lb ft 3 4 Optimum hosep ack arrangement R R R 200 mm R 200 mm 69 EN...

Страница 70: ...l down to room temperature 25 C 77 F Wear electrically insulated and heat protective gloves Use a suitable tool Fitting the TPS i torch body Standard 45 0200 1404 Special tool required IMPORTANT Whene...

Страница 71: ...ner liner inside the torch hosepack NOTE Ensure that the hosepack is straight when fitting the inner liner otherwise the liner might not be inserted correctly 1 1 2 3 4 5 Steel inner liner Plastic inn...

Страница 72: ...6 Screw the clamping nipple onto the inner liner as far as it will go The inner liner must be visible through the hole in the lock 7 72...

Страница 73: ...n hosep ack CAUTION Danger from electric current due to inadequate connections This can result in serious injury and damage to property All cables leads and hosepacks must be properly connected undama...

Страница 74: ...2 74...

Страница 75: ...the MHP W hosepack IMPORTANT Whenever the torch hosepack is fitted or removed ensure that the coup ling point is clean and dry Remove any coolant that has escaped from the coupling point 1 1 2 3 Push...

Страница 76: ...5 6 IMPORTANT Always route coolant hoses below the hosepack and then guide them to the connection socket WFi R SB 500i SB 60i 7 76...

Страница 77: ...1 Coolant return red 2 Coolant flow blue IMPORTANT Connect the coolant hoses to the cooling unit correctly Disconnecting the coolant hoses PUSH 1 2 3 77 EN...

Страница 78: ...perly secured undamaged insulated and adequately dimensioned General NOTE Also follow the instructions and information in the documents 42 0410 1946 and 42 0410 2010 when connecting the wirefeeder to...

Страница 79: ...WF 15i 30i R 2 WF 25i R 2 WF 25i 30i R L 1 WF 30i R L 2 WF 25i R L 2 79 EN...

Страница 80: ...3 4 IMPORTANT After disconnecting the coolant connection from the hosepack close the coolant connections on the hosepack using the hosepack s seal cap 80...

Страница 81: ...ireBrake option functions correctly wait for 4 seconds after deactivating the WireBrake on signal before activating another signal Compressed air supply specifica tions The compressed air supply of th...

Страница 82: ...99 Ib Fitting the OPT i MHP WireBrake 1 3 x 0 1 Nm 3 x 0 07 lb ft 2 1 ONLY when p 5 5 bar 79 74 psi 3 1 4 NOTE The front O ring must only be removed at a system pressure of 5 5 bar 79 74 psi step 3 At...

Страница 83: ...For steel inner liners 5 6 For plastic inner liners 5 6 83 EN...

Страница 84: ...s Before starting work on the torch body the torch body coupling and all other welding torch components Allow the torch body torch body coupling and all other welding torch components to cool down to...

Страница 85: ...correct direction The threading direction of the wire electrode is marked with an arrow The unreeling wirefeeder is designed exclusively for vertical installation on the following mounts WF Mounting W...

Страница 86: ...86...

Страница 87: ...Installation PAP 87...

Страница 88: ...88...

Страница 89: ...he power source remains disconnected from the mains until all work has been completed WARNING Risk of serious injury and damage from articles being dropped For all of the screw connections referred to...

Страница 90: ...The maximum axis rotation of 120 in the fifth robot axis only applies if there is NO axis rotation present in the fourth and sixth robot axes 6 Sixth robot axis 200 4 6 Fourth sixth robot axis max 360...

Страница 91: ...Fitting the wire feed unit Fitting the WF 15i 25i 30i R PAP 1 2 3 4 91 EN...

Страница 92: ...the robot 1 Observe the torques when fitting the robot flange Max tightening torque for screws of strength class 8 8 M4 3 3 Nm 2 43 lb ft M5 5 0 Nm 3 69 lb ft M6 6 0 Nm 4 43 lb ft M8 27 3 Nm 20 14 lb...

Страница 93: ...bot 1 Observe the torques when fitting the robot flange Max tightening torque for screws of strength class 8 8 M4 3 3 Nm 2 43 lb ft M5 5 0 Nm 3 69 lb ft M6 6 0 Nm 4 43 lb ft M8 27 3 Nm 20 14 lb ft M10...

Страница 94: ...3 3 Nm 2 43 lb ft 2 3 Nm 2 21 lb ft 3 94...

Страница 95: ...the Robacta MHP G W PAP hosep ack 45 0200 1404 Special tool required IMPORTANT Whenever the welding torch is fitted or removed ensure that the coupling point is clean and dry Remove any coolant that h...

Страница 96: ...14 2 Nm 10 33 1 48 lb ft 8 9 18 2 Nm 13 28 1 48 lb ft 10 OPT i MHP WireBrake option If you would like to fit the OPT i MHP WireBrake option read the Fitting the OPT i MHP WireBrake and torch body chap...

Страница 97: ...ner liner inside the torch hosepack NOTE Ensure that the hosepack is straight when fitting the inner liner otherwise the liner might not be inserted correctly 1 1 2 3 4 5 Steel inner liner Plastic inn...

Страница 98: ...6 Screw the clamping nipple onto the inner liner as far as it will go The inner liner must be visible through the hole in the lock 7 98...

Страница 99: ...the Robacta MHP G W PAP SM hosepack 45 0200 1404 Special tool required IMPORTANT Whenever the welding torch is fitted or removed ensure that the coupling point is clean and dry Remove any coolant that...

Страница 100: ...2 Nm 3 x 1 48 lb ft 1 1 7 8 18 2 Nm 13 28 1 48 lb ft 9 OPT i MHP WireBrake option If you would like to fit the OPT i MHP WireBrake option read the Fitting the OPT i MHP WireBrake and torch body chapt...

Страница 101: ...er liner inside the torch hosepack NOTE Ensure that the hosepack is straight when fitting the inner liner otherwise the liner might not be inserted correctly 1 1 2 3 4 5 Steel inner liner Plastic inne...

Страница 102: ...6 Screw the clamping nipple onto the inner liner as far as it will go The inner liner must be visible through the hole in the lock 7 102...

Страница 103: ...ounting of the holder for the interconnecting hosepack depends on the robot manufacturer and robot type Mount the holder for the interconnecting hosepack according to the Installation Instructions for...

Страница 104: ...dequate connections This can result in serious injury and damage to property All cables leads and hosepacks must be properly connected undamaged correctly insulated and adequately dimensioned 1 Only o...

Страница 105: ...Connecting the interconnecting hosepack 105 EN...

Страница 106: ...injury and damage from loose connections All cables leads and hosepacks must be properly secured undamaged insulated and adequately dimensioned General NOTE Also follow the instructions and informati...

Страница 107: ...3 4 107 EN...

Страница 108: ...108...

Страница 109: ...Start up 109...

Страница 110: ...110...

Страница 111: ...that match the wire electrode An overview of the feed rollers available and their possible areas of use can be found in the Spare Parts Lists WF 25i Reel 4R inserting repla cing feed rollers for the 4...

Страница 112: ...4 2 6 3 4 WF 30i Reel 2R inserting repla cing feed rollers for the 2 roller drive 1 2 CAUTION Risk of crushing due to exposed feed rollers Always fit the protective cover of the 2 roller drive after...

Страница 113: ...uries When unlocking the clamping lever keep fingers away from the area to the left and right of the lever 2 1 4 4 5 6 3 1 6 3 3 1 2 4 5 7 2 CAUTION Danger from exposed feed rollers This can result in...

Страница 114: ...3 8 6 7 9 3 1 2 2 5 4 4 3 4 5 5 6 1 2 3 4 114...

Страница 115: ...t chafing do not route the wirefeeding hoses over sharp edges Use hose holders or hose protectors where necessary Coupling pieces and hoods for welding wire drums are recommended to ensure safe transp...

Страница 116: ...4 roller drive hold the end of the wire electrode firmly to avoid injuries caused by the wire springing back CAUTION Risk of injury from moving or rotating parts in the welding system Ensure that all...

Страница 117: ...e NOTE Set the contact pressure in such a way that the wire electrode is not deformed but nevertheless ensures proper wirefeeding 1 1 The standard contact pressure values can be found on the sticker o...

Страница 118: ...appropriate welding media is connected Feed rollers are inserted in wirefeeders or drive unit Wire electrode is threaded in Feed roller contact pressure is set Motor adjustment completed All covers c...

Страница 119: ...Troubleshooting maintenance and disposal 119...

Страница 120: ...120...

Страница 121: ...s disconnected from the mains until all work has been completed After opening the device use a suitable measuring instrument to check that electric ally charged components e g capacitors have been dis...

Страница 122: ...Replace the welding torch Interconnecting hosepack is faulty or not connected properly Check interconnecting hosepack Cause Remedy Cause Remedy No welding current Mains switch is ON and indicators are...

Страница 123: ...uate coolant flow Check coolant level coolant flow for coolant contamination etc For further information refer to the cooling unit operating instructions Cause Remedy Cause Remedy Poor weld properties...

Страница 124: ...s Ensure that the power source remains disconnected from the mains until all work has been completed After opening the device use a suitable measuring instrument to check that electric ally charged co...

Страница 125: ...clean and dry Remove any coolant that has escaped from the coupling point Every 6 months CAUTION Danger of damage to electronic components Do not bring the air nozzle too close to electronic component...

Страница 126: ...er 3 4 5 6 CAUTION Risk of injury and damage from loose connections All cables leads and hosepacks must be properly connected undamaged correctly insulated and adequately dimensioned Recognising fault...

Страница 127: ...outside edges notches 4 Contact tips Worn out oval wire entry and wire exit holes Heavily covered in welding spatter Penetration on the tip of the contact tip 5 Gas nozzles Heavily covered in welding...

Страница 128: ...Fitting wearing parts to the torch body MTW 700 i 1 2 Removing the CrashBox PAP from the robot without mount ing key 1 2 3 4 128...

Страница 129: ...5 6 7 8 9 10 129 EN...

Страница 130: ...11 Removing the CrashBox PAP from the robot with mounting key 1 2 3 4 130...

Страница 131: ...5 6 7 8 1 9 10 131 EN...

Страница 132: ...the torch hosepack or interconnecting hosepack CAUTION Risk of damage to the robot wirefeeder or media splitter from escaping coolant After disconnecting the coolant hoses on the torch hosepack close...

Страница 133: ...Cleaning the welding torch 1 2 Disposal Dispose of in accordance with the applicable national and local regulations 133 EN...

Страница 134: ...134...

Страница 135: ...Technical data 135...

Страница 136: ...136...

Страница 137: ...sions l x w x h 658 x 282 x 362 mm 25 91 x 11 10 x 14 25 in Weight 5 8 kg 12 79 Ib D C Duty cycle WF 25i R WF 25i R PAP WF 25i R L Supply voltage 24 V DC 60 V DC Nominal current 0 5 A 1 2 A Welding cu...

Страница 138: ...ielding gas pressure 7 bar 101 53 psi Coolant Original Fronius Maximum coolant pressure 5 bar 72 53 psi Wire speed 1 30 m min 39 37 1181 10 ipm Wire drive 4 roller drive Recommended wire diameter 0 8...

Страница 139: ...21 Mark of conformity CE CSA Dimensions l x w x h 250 x 210 x 190 mm 9 8 x 8 3 x 7 5 in Weight 4 8 kg 10 58 Ib WF 30i REEL R 2R G W Supply voltage 24 V DC 60 V DC Nominal current 0 5 A 0 9 A Wire spee...

Страница 140: ...lection in x y direction CrashBox i 45 CrashBox i XL 45 CrashBox i XXL 45 CrashBox i PAP 30 CrashBox i PAP XL 30 CrashBox i PAP XXL 30 Triggering torques in x y direction 10 CrashBox i 21 Nm 15 49 lb...

Страница 141: ...0 mm x 60 mm b CrashBox i XL 90 mm x 60 mm b CrashBox i XXL 90 mm x 60 mm CrashBox i PAP 90 mm x 40 mm b CrashBox i PAP XL 90 mm x 40 mm b CrashBox i PAP XXL 90 mm x 40 mm a At a distance of 300 mm fr...

Страница 142: ...lues only apply in a static state x y direction 45 45 45 30 30 30 Deflection at a distance of 300 mm max 1 5275 1 5275 1 5275 1 5275 1 5275 max mm 8 8 8 8 8 min 0 684 0 684 0 664 0 6302 0 6302 min mm...

Страница 143: ...38 10 66 13 94 D C Duty cycle MHP 400i G R PAP I ampere 10 min 40 C M21 EN 439 40 D C 400 60 D C 320 100 D C 260 I ampere 10 min 40 C C1 EN 439 60 D C 400 100 D C 320 mm in 0 8 1 6 0 031 0 063 m ft in...

Страница 144: ...75 1 95 2 25 3 12 3 61 4 1 4 76 5 74 6 4 7 38 Pmin W 0 95 m 3 12 ft 1 10 m 3 61 ft 1 25 m 4 1 ft 1 45 m 4 76 ft 1 75 m 5 74 ft 1 95 m 6 4 ft 2 25 m 7 38 ft 1200 1300 1300 1400 1600 1800 2000 Qmin l mi...

Страница 145: ...39 60 D C 700 100 D C 580 mm in 0 8 1 6 0 031 0 063 m ft in 3 25 4 25 10 66 13 12 Pmin W 3 25 m 10 66 ft 4 25 m 13 12 ft 1400 1600 Qmin l min gal min 1 0 26 pmin bar psi 3 43 50 pmax bar psi 5 72 5 D...

Страница 146: ...4 59 4 69 4 95 7 48 Pmin W 0 93 0 94 0 96 m 3 05 3 08 3 15 ft 1 04 1 06 1 09 m 3 41 3 48 3 58 ft 1 12 1 13 1 15 1 18 1 19 1 2 1 22 m 3 67 3 71 3 77 3 87 3 9 3 94 4 ft 1 31 m 4 3 ft 1 35 1 37 1 4 1 43...

Страница 147: ...40 D C 320 A 60 D C 260 A 100 D C 210 A X Imax 10 min 40 C C1 EN 439 60 D C 320 A 100 D C 260 A mm in 0 8 1 6 0 030 0 062 MTB 330i G R TX TXM X Imax 10 min 40 C M21 EN 439 40 D C 330 A 60 D C 270 A 1...

Страница 148: ...ding torches MTB 250i W R X Imax 10 min 40 C M21 EN 439 100 D C 250 A X Imax 10 min 40 C C1 EN 439 100 D C 250 A mm in 0 8 1 2 0 032 0 047 MTB 330i W R TX TXM X Imax 10 min 40 C M21 EN 439 100 D C 330...

Страница 149: ...N 439 100 D C 500 A X Imax 10 min 40 C C1 EN 439 100 D C 500 A mm in 1 0 1 6 0 039 0 063 MTB 700i W R TX TXM X Imax 10 min 40 C M21 EN 439 100 D C 700 A X Imax 10 min 40 C C1 EN 439 100 D C 700 A mm i...

Страница 150: ...ty cycle HP 95i Welding current at 10 min 40 C 104 F 40 D C 500 A 60 D C 450 A 100 D C 360 A D C Duty cycle HP 120i Welding current at 10 min 40 C 104 F 40 D C 600 A 60 D C 530 A 100 D C 430 A D C Dut...

Страница 151: ...151 EN...

Страница 152: ...INTERNATIONAL GMBH Froniusstra e 1 A 4643 Pettenbach AUSTRIA contact fronius com www fronius com Under www fronius com contact you will find the addresses of all Fronius Sales Service Partners and lo...

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