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13

EN

TIG welding

Safety

General

The following applies to the TP 2500/3500 TIG power source: The complete functional 
range for TIG welding can only be guaranteed if using the TTG 2200 TCS welding torch.

Preparations

1.

Plug the current plug of the TIG welding torch into the "minus" current socket and twist 
it clockwise to latch it into place

2.

Plug the grounding cable into the (+) current socket and turn it clockwise to latch it in 
place

3.

Tool up the welding torch (see the Operating Instructions for the torch)

4.

Connect the following to the remote control connection socket (TP 2500/3500 TIG):
-

Remote control

5.

Establish a grounding (earthing) connection to the workpiece

6.

Attach pressure regulator to the gas cylinder

If using a gas-valve torch:
-

Connect the gas hose to the pressure regulator

If using welding torch TTG 2200 TCS (TP 2500/3500 TIG only):
-

Connect pressure regulator to the shielding gas connection socket using gas 
hose

-

Tighten the union nut

7.

Open the gas cylinder valve

8.

Plug in the mains plug

Setting the 
shielding gas 
flow rate

WARNING! 

Operating the equipment incorrectly can cause serious injury and 

damage. Do not use the functions described here until you have fully read and 
understood the following documents:
-

These Operating Instructions

-

All the Operating Instructions for the system components, especially the 
safety rules

WARNING! 

An electric shock can be fatal. If the device is plugged into the mains 

during installation, there is a high risk of very serious injury and damage. Only car-
ry out work on the device when:
-

The mains switch is in the "O" position

-

The device is unplugged from the mains

NOTE! 

Do not use pure tungsten electrodes (colour-coded green) if the TIG weld-

ing or TIG pulsed arc welding process is selected.

CAUTION! 

Risk of injury and damage from electric shock. As soon as the mains 

switch is in the "I" position, the tungsten electrode of the welding torch is LIVE. 
Make sure that the tungsten electrode does not touch any persons or electrically 
conductive or earthed parts (e.g. housing, etc.)

Содержание TP 2500

Страница 1: ...Perfect Charging Perfect Welding Solar Energy 42 0426 0041 EN 001 13072018 TransPocket 2500 3500 TransPocket 2500 3500 RC TransPocket 2500 3500 TIG Operating Instructions Rod electrode power source EN...

Страница 2: ...2...

Страница 3: ...tStart function used with basic process 12 Anti stick function 12 TIG welding 13 Safety 13 General 13 Preparations 13 Setting the shielding gas flow rate 13 Selecting the process 14 Adjusting welding...

Страница 4: ...4 Generator powered operation 26 TransPocket 2500 2500 RC 2500 TIG 26 TransPocket 2500 MVm 2500 TIG MVm 27 TransPocket 3500 3500 RC 3500 TIG 27 TransPocket 3500 MVm 3500 TIG MVm 28...

Страница 5: ...me time so robust that they will function reliably even under harsh conditions A powder coated sheet steel housing with stainless steel runners controls and connection sockets with bayonet fixing prot...

Страница 6: ...ng cable for TIG welding WARNING Operating the equipment incorrectly can cause serious injury and damage Do not use the functions described until you have thoroughly read and understood the following...

Страница 7: ...ommended for basic elec trode MMA welding with Cel electrode TIG welding TIG pulsed arc welding TP 2500 3500 TIG only 2 Remote control indicator Lights up when a remote control is connected 3 Error in...

Страница 8: ...and operated outdoors in accordance with IP23 degree of pro tection Avoid direct wetting e g from rain Mains connection The devices are designed for the mains voltage specified on the rating plate Th...

Страница 9: ...he 380 460V setting as standard If the mains voltage range needs to be reset this must be done manually 180 V 200 V 230 V 253 V 240 V 10 10 342 V 380 V 400 V 506 V 460 V 10 10 WARNING An electric shoc...

Страница 10: ...e operation e g 1x230V if required However this reduces the welding current range Please see the Technical Data section for the rel evant performance data Fit the mains cable and mains plug in accorda...

Страница 11: ...e selected Adjusting weld ing current ignit ing the arc 1 Select amperage using welding current adjuster 2 Carry out welding WARNING Operating the equipment incorrectly can cause serious injury and da...

Страница 12: ...low welding current Once the arc is stable the welding current continues to rise until it reaches the welding current command value Example of SoftStart function Benefits Improved ignition properties...

Страница 13: ...et using gas hose Tighten the union nut 7 Open the gas cylinder valve 8 Plug in the mains plug Setting the shielding gas flow rate WARNING Operating the equipment incorrectly can cause serious injury...

Страница 14: ...esses using the Process button The following indicator lights up if the TIG welding process is selected The following indicator lights up if the TIG pulsed arc process is selected Adjusting weld ing c...

Страница 15: ...with activated TCS function proceed as follows 1 Welding 2 During welding raise the welding torch The arc length is increased significantly 3 Lower the welding torch The arc length is decreased signi...

Страница 16: ...A 10 seconds Gas post flow time The gas post flow time depends on the welding current selected and cannot be adjusted Gas post flow time with minimum welding current 10 A 3 seconds Gas post flow time...

Страница 17: ...cated for 1 second while the Process button is held down the set value is raised one level every sec ond 2 Release the process button once the desired level is set 3 The setting is now saved 4 The set...

Страница 18: ...eristic Factory setting Level 2 TIG Comfort Stop parameter The TIG Comfort Stop parameter is only available with the TP 2500 3500 TIG power source On the TP 2500 3500 power source the response at the...

Страница 19: ...n the TP 2500 3500 TIG power source and is used to set the frequency of the pulsed arc The pulsed arc frequency is one of the most important criterion for the TIG pulsed arc weld ing properties Level...

Страница 20: ...y resistance gre ater than or equal to 200 Ohm VRD is active Open circuit voltage is limited to 12 V otherwise 90 V There is no risk in unintentionally touching both welding sockets at the same time V...

Страница 21: ...sh a connection to the workpiece WARNING An electric shock can be fatal Before opening the device Turn the mains switch to the O position Unplug the machine from the mains Prevent it from being switch...

Страница 22: ...Poor ignition properties during MMA welding Cause Incorrect welding process selected Remedy Select the appropriate welding process In some cases arc breaks during welding Cause TIG Comfort Stop param...

Страница 23: ...inclusions in base material during the ignition phase Cause Incorrect tungsten electrode polarity Remedy Connect TIG welding torch to negative pole Cause Incorrect or no shielding gas Remedy Use inert...

Страница 24: ...ternal error Remedy Switch machine off and on again if fault keeps recurring have device serviced ILZ Indicators shown on the right light up VRD indicator flashes red Cause Internal error Remedy Switc...

Страница 25: ...Dismantle device side panels and clean inside of device with dry reduced compressed air If a lot of dust has accumulated clean the cooling air ducts Disposal Dispose of in accordance with the applica...

Страница 26: ...A 8 6 A Max primary current I1max 17 7 A 17 0 A 14 6 A Mains fuse protection 16 A slow blow Mains voltage tolerance 10 10 Grid frequency 50 60 Hz Cos phi 1 0 99 Recommended residual current circuit br...

Страница 27: ...10 min 40 C 104 F 40 60 100 250 A 200 A 175 A Output voltage range according to standard characteristic U2 MMA 20 6 30 V TIG 10 6 20 V Open circuit voltage U0 peak U0 r m s 88 V Open circuit voltage V...

Страница 28: ...shielding gas pressure TIG 5 bar 72 5 psi Max noise emission LWA 70 dB A Mains voltage U1 3 x 200 V 230 V Max effective primary current I1eff 27 A 24 7 A Max primary current I1max 45 6 A 41 8 A Mains...

Страница 29: ...protection IP 23 Type of cooling AF Overvoltage category III Pollution level according to IEC60664 3 Safety symbols S CE CSA Dimensions l x w x h 500 x 190 x 380 mm 19 68 x 7 48 x 14 96 in Weight 20 1...

Страница 30: ...30...

Страница 31: ...31 EN...

Страница 32: ...1 A 4600 Wels Austria Tel 43 0 7242 241 0 Fax 43 0 7242 241 3940 E Mail sales fronius com www fronius com www fronius com addresses Under http www fronius com addresses you will find all addresses of...

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