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Operating controls, connections and mechanical

components

Operating Con-
trols, Connec-
tions, and Mech-
anical Compon-
ents

(1)

(3)

(2)

(4)

(5)

(6)

(7)

(1)

Status display

illuminates when the device is ready for cleaning

does not illuminate when there is a fault or the device is in operation

(2)

Motor cover

(3)

Lock bolt for motor cover

locks the motor cover in place (2)

(4)

Collecting container

(5)

Gas nozzle slot for cleaning head

(6)

Harting Han6P (X1) connection socket

+ 24 V DC power supply

CAUTION!

Risk of damage to the Harting Han6P (X1) connection power supply due to over-
current.

Provide the power supply with 500 mA fuse protection against overcurrent.

(7)

Compressed air connection

supplies 6 bar (86.99 psi) of dry compressed air
Thread identification compressed air connection: G ¼“

Содержание Robacta Reamer Braze+

Страница 1: ...ntal chlorine free paper ECF sourced from certified sustainable forests FSC Perfect Charging Perfect Welding Solar Energy Robacta Reamer Braze EN US Operating instructions Welding torch cleaning 42 04...

Страница 2: ......

Страница 3: ...ons and mechanical components 19 Safety 21 Safety 21 Operating controls connections and mechanical components 22 Operating Controls Connections and Mechanical Components 22 Harting Han6P X1 Connecting...

Страница 4: ...posal 45 Safety 47 Safety 47 Service maintenance and disposal 48 General 48 Before Every Start up 48 Weekly 48 Every 6 months 48 Whenever Required 48 Changing the Cleaning Blades 48 Changing the Clean...

Страница 5: ...e operating com pany inefficient operation of the device All persons involved in the commissioning operation maintenance and servicing of the device must be suitably qualified have knowledge of automa...

Страница 6: ...ring operation 0 C to 40 C 32 F to 104 F During transport and storage 25 C to 55 C 13 F to 131 F Relative humidity Up to 50 at 40 C 104 F Up to 90 at 20 C 68 F Ambient air free of dust acids corrosive...

Страница 7: ...rs closed Personal Protec tion and Protec tion of Others You are exposed to numerous hazards while handling the device In addition to these Operating Instructions the safety rules of the manufacturer...

Страница 8: ...Persons with pacemakers must seek advice from their doctor before staying in the immediate vicinity of the device and the welding process Keep distances between welding cables and the head torso of th...

Страница 9: ...are parts list as well as the serial number of your device The housing screws provide the ground conductor connection for earthing the housing parts Only use original housing screws in the correct num...

Страница 10: ...USA Copyright Copyright of these Operating Instructions remains with the manufacturer Text and illustrations were accurate at the time of printing Fronius reserves the right to make changes The conten...

Страница 11: ...General 11...

Страница 12: ...12...

Страница 13: ...juries due to moving mechanical parts flying debris chips etc During maintenance and service keep the device de energized and depressurized Do not use the functions described here until you have fully...

Страница 14: ...Warning before the device switches on automatically 14...

Страница 15: ...When transporting the device by counterbalanced lift truck or lift truck secure the device to prevent it from falling Do not turn brake or accelerate in a sudden jerking manner Transport Instructions...

Страница 16: ...NOTE When lifting the device out of the pack aging do not hold the motor cover to lift it 16...

Страница 17: ...ope of Supply 2 1 1 Cleaning device 2 Compressed air relief valve not shown 3 Harting Han6P X1 connecting plug without cable 4 Operating instructions Available Options 1 Teach gauge 2 Open collecting...

Страница 18: ...18...

Страница 19: ...Operating controls connections and mechanical components 19...

Страница 20: ...20...

Страница 21: ...orrect operation and work that is not carried out properly This can result in severe personal injury and damage to property All the work and functions described in this document must only be carried o...

Страница 22: ...r cover 3 Lock bolt for motor cover locks the motor cover in place 2 4 Collecting container 5 Gas nozzle slot for cleaning head 6 Harting Han6P X1 connection socket 24 V DC power supply CAUTION Risk o...

Страница 23: ...as short as possible The Harting Han6P X1 connecting plug for connecting the cleaning device to the robot control is included in the scope of supply The cable harness has to be adjusted for the robot...

Страница 24: ...24...

Страница 25: ...Installation and Startup 25...

Страница 26: ...26...

Страница 27: ...start automatically can cause serious injury and damage In addition to these operating instructions the safety regulations of the robot manufac turer and welding system manufacturer must be followed...

Страница 28: ...he device must only ever be maintained by one person In addition make sure that there are no other people in the device s operating area while work on it is ongoing Setup regulations The cleaning devi...

Страница 29: ...the device must be disconnected for the duration of this access in accordance with Per formance Level d of ISO 13849 1 We recommend FESTO s MS6 SV soft start and quick exhaust valve for interrupting t...

Страница 30: ...device in place The installer is responsible for selecting the proper mounting materials NOTE Install the cleaning device on a flat stable solid surface base free of vibration Position the cleaning de...

Страница 31: ...the supplied compressed air relief valve on to the compressed air connection on the cleaning device 3 Connect the compressed air supply to the compressed air relief valve NOTE You can interrupt and re...

Страница 32: ...Producing the compressed air supply will move the cleaning motor into its top position This will make it easier to install the clean ing head CAUTION Risk of crushing Only open the motor cover when th...

Страница 33: ...1 5 0 mm 0 197 inch 2 4 3 5 4x 5Nm 4 2 3 1 6 1 2 7 1 8 1 9 NOTE Hearing the locking bolt 1 clicking into place tells you that the motor cover is now closed 33 EN US...

Страница 34: ...for one second this will move the cleaning head to the correct starting position 2 3 Deactivate the Calibrate cleaning head input signal 4 5 6 NOTE Before the set up process place the Teach gauge on t...

Страница 35: ...s position as the starting point for the program sequence when cleaning the welding torch NOTE Ensure that the torch body including the Teach gauge is positioned correctly on the cleaning head observe...

Страница 36: ...cleaning head is positioned precisely in the center of the cleaning head 11 12 1 2 13 NOTE The machine zero position which is determined using the Teach gauge should also be used as the machine zero...

Страница 37: ...ero position with installed gas nozzle same as machine zero position with installed Teach gauge 1 NOTE The cleaning position of the welding torch is 80 5 mm 3 17 inches below the machine zero position...

Страница 38: ...ghtly to the solid surface compressed air supply set up cleaning head installed cleaning device connected to the robot control cleaning position of the welding torch defined all covers installed and a...

Страница 39: ...Cleaning Program Sequence Safety CAUTION Danger of damage to property Only start automatic mode once the cleaning device has been installed and commis sioned properly 39 EN US...

Страница 40: ...faulty or the cleaning head has not reached the end position Start Set Input Calibrate cleaning head Wait two seconds Reset Input Calibrate cleaning head Stop Query high device is ready for cleaning O...

Страница 41: ...eaning motor Reset Input Start cleaning motor Wait one second Move to position C 50 5 mm 1 99 inch below the machine s zero position Speed 60 cm min 23 62 ipm Move to position B 30 mm 1 18 inch below...

Страница 42: ...ioned above cleaning head Speed 400 cm min 157 48 ipm Important The cleaning is complete The operating mode of the robot can be continued again Wait three seconds Set Input Calibrate cleaning head Wai...

Страница 43: ...Signal Sequences Signal Sequences Input signals 1 Calibrate cleaning head 2 Start cleaning motor 1 2 Output signal 3 Ready for cleaning 3 43 EN US...

Страница 44: ...44...

Страница 45: ...Service maintenance and disposal 45...

Страница 46: ...46...

Страница 47: ...se operating instructions the safety regulations of the robot manufac turer and welding system manufacturer must be followed For your personal safety make sure that all protective measures have been t...

Страница 48: ...iner Every 6 months 1 Open the device and check the pneumatic valves to ensure No leaks All screws are screwed tightly in place All screw joints are fixed firmly in place on the pneumatic valves Whene...

Страница 49: ...5 0 mm 0 197 inch 4 1 1 1 1 5 1 1 6 180 7 4 0 mm 0 157 inch 1 1 1 1 2 8 2 5 mm 0 098 inch 1 1 9 10 49 EN US...

Страница 50: ...11 12 13 4 2 5 mm 0 098 inch 3 2 1 2x 14 15 16 50...

Страница 51: ...17 18 180 19 20 1 21 1 5 0 mm 0 197 inch 2 4 3 22 51 EN US...

Страница 52: ...4x 5Nm 4 2 3 1 23 1 2 24 1 25 1 26 NOTE Hearing the locking bolt 1 clicking into place tells you that the motor cover is now closed 52...

Страница 53: ...Set the Calibrate cleaning head input signal for one second this will move the cleaning head to the correct starting position 2 Deactivate the Calibrate cleaning head input signal 1 3 1 2 4 5 0 mm 0...

Страница 54: ...180 7 4 0 mm 0 157 inch 1 1 1 1 2 8 2 5 mm 0 098 inch 1 2 4x 9 4x 1 1 2 2 0 mm 0 078 inch 10 4x 1 2 2 2 0 mm 0 078 inch 11 2 5 mm 0 098 inch 1 2 4x 12 54...

Страница 55: ...13 180 14 15 1 16 1 5 0 mm 0 197 inch 2 4 3 17 4x 5Nm 4 2 3 1 18 55 EN US...

Страница 56: ...9 1 20 1 21 NOTE Hearing the locking bolt 1 clicking into place tells you that the motor cover is now closed 1 22 Disposal Materials should be disposed of according to valid national and regional rule...

Страница 57: ...Troubleshooting 57...

Страница 58: ...58...

Страница 59: ...ing instructions the safety regulations of the robot manufac turer and welding system manufacturer must be followed For your personal safety make sure that all protective measures have been taken in t...

Страница 60: ...ompressed air controller needs replacing Seal on lifting cylinder is faulty Contact service team lifting cylinder needs replacing Cause Remedy Cause Remedy Cause Remedy Cause Remedy Cause Remedy Clean...

Страница 61: ...Technical data 61...

Страница 62: ...62...

Страница 63: ...ompressed air connection G Standard I O X1 Input 24 V DC max 360 mA Output 24 V DC max 20 mA Cleaning time 4 5 6 5 s Overall cycle time 5 0 9 0 s Protection class IP 20 Marks of conformity CE Safety s...

Страница 64: ...64...

Страница 65: ...Appendix 65...

Страница 66: ...ibility that the following product RA Reamer Braze Gas nozzle cleaner which is explicitly referred to by this Declaration meet the following directives and standard s Directive 2014 30 EU Electromag c...

Страница 67: ...67...

Страница 68: ...INTERNATIONAL GMBH Froniusstra e 1 A 4643 Pettenbach AUSTRIA contact fronius com www fronius com Under www fronius com contact you will find the addresses of all Fronius Sales Service Partners and lo...

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