
6
Installing the contact cams ....................................................................................................................... 42
Securing the rail structure ........................................................................................................................ 43
Closed ring rail ......................................................................................................................................... 43
Closed ring rail ......................................................................................................................................... 44
Rigid ring segments ................................................................................................................................. 45
Flexible ring segments ............................................................................................................................. 47
Commissioning the welding carriage .............................................................................................................48
Placing the welding carriage on a straight rail .......................................................................................... 48
Placing the welding carriage on a ring rail ............................................................................................... 49
Regulating the pressure rollers ................................................................................................................ 50
Disengaging the welding carriage ............................................................................................................ 51
Operation 53
Creating and saving welding programs .........................................................................................................55
Switching on system components ............................................................................................................ 55
Setting the welding carriage parameters .................................................................................................. 55
Selecting additional functions ................................................................................................................... 56
Saving a program ..................................................................................................................................... 57
Loading a welding program ...................................................................................................................... 58
Changing the units of measurement ........................................................................................................ 58
Work procedure .............................................................................................................................................59
Working with or without oscillation ........................................................................................................... 59
Performing a test run ................................................................................................................................ 59
Starting the welding process .................................................................................................................... 60
Maintenance and disposal
61
Troubleshooting .............................................................................................................................................63
General..................................................................................................................................................... 63
Basic requirements for the system to work .............................................................................................. 63
Event codes ............................................................................................................................................. 63
Error codes ............................................................................................................................................... 63
Maintenance ..................................................................................................................................................64
Maintenance personnel ............................................................................................................................ 64
Maintenance record ................................................................................................................................. 64
Recommended lubricants ........................................................................................................................ 64
Maintenance intervals and procedures .................................................................................................... 65
Technical data
67
Technical data ...............................................................................................................................................69
FlexTrack 45 welding carriage ................................................................................................................. 69
Control box ............................................................................................................................................... 69
Oscillation unit .......................................................................................................................................... 69
Dimensions............................................................................................................................................... 69
Rating plates ............................................................................................................................................ 70
Weights of rails and bridges ..................................................................................................................... 71
Ring rail settings table .............................................................................................................................. 72
Flexible rail segments settings table ........................................................................................................ 73
Spare parts, circuit diagram
75
Spare parts ....................................................................................................................................................77
Spare parts, wearing parts and auxiliary materials .................................................................................. 77
Ordering details ........................................................................................................................................ 77
Circuit diagram ..............................................................................................................................................85
Содержание FlexTrack 45
Страница 2: ......
Страница 4: ...4...
Страница 7: ...7 General information...
Страница 8: ...8...
Страница 11: ...11 Device concept and applications continued 200 6060 m m RING application...
Страница 12: ...12...
Страница 13: ...13 Safety...
Страница 14: ...14...
Страница 18: ...18...
Страница 19: ...19 Description of the welding carriage...
Страница 20: ...20...
Страница 36: ...36...
Страница 37: ...37 Commissioning...
Страница 38: ...38...
Страница 52: ...52...
Страница 53: ...53 Operation...
Страница 54: ...54...
Страница 61: ...61 Maintenance and disposal...
Страница 62: ...62...
Страница 67: ...67 Technical data...
Страница 68: ...68...
Страница 75: ...75 Spare parts circuit diagram...
Страница 76: ...76...
Страница 80: ...80 48 0005 1823 8 045 578 8 045 581 FGU 9 SD28 Item no 8 045 581 FGU 8 SD80 28 Item no 8 045 578...
Страница 82: ...82 48 0005 1854 48 0005 1816 48 0005 1853 Remote control Item no 8 046 036...
Страница 83: ...83 48 0005 1752 FTH 18 D16 25 Item no 48 0005 1752 FTH 21 Item no 48 0005 1777 48 0005 1777...
Страница 85: ...85 Circuit diagram...
Страница 86: ...86...
Страница 87: ...87...
Страница 88: ...FCP 600 II Spare parts recommendation Mechanical spare parts D...
Страница 90: ...FCP 600 II Spare parts recommendation Mechanical spare parts D...