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P326mane.fm

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GENERAL SAFETY RULES

WARNING! Read all instructions.

 Failure to follow all instructions listed below may result in electric shock,

fire and/ or serious injury. The term "power tool" in all of the warnings listed below refers to your mains
operated (corded) power tool or battery operated (cordless) power tool.

SAVE THESE INSTRUCTIONS.

1.1 Work area

a) 

Keep work area clean and well lit. 

Cluttered and dark areas invite accidents.

b) 

Do not operate power tools in explosive atmospheres, such as in the presence of flammable
liquids, gases or dust.

 Power tools create sparks which may ignite the dust or fumes.

c) 

Keep children and bystanders away while operating a power tool.

 Distractions can cause you to

lose control. 

1.2 Electrical safety

a) 

Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any
adapter plugs with earthed (grounded) power tools.

 Unmodified plugs and matching outlets will

reduce the risk of electric shock.

b) 

Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges and
refrigerators. 

There is an increased risk of electric shock if your body is earthed or grounded.

c) 

Do not expose power tools to rain or wet conditions.

 Water entering a power tool will increase the

risk of electric shock.

d) 

Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool.
Keep cord away from heat, oil, sharp edges or moving parts.

 Damaged or entangled cords

increase the risk of electric shock.

e) 

When operating a power tool outdoors, use an extension cord suitable for outdoor use.

 Use of

a cord suitable for outdoor use reduces the risk of electric shock.

1.3 Personal safety

a) 

Stay alert, watch what you are doing and use common sense when operating a power tool. Do
not use a power tool while you are tired or under the influence of drugs, alcohol or
medication.

 A moment of inattention while operating power tools may result in serious personal

injury.

b)

Use safety equipment. Always wear eye protection.

 Safety equipment such as dust mask, non-

skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal
injuries.

c) 

Avoid accidental starting. Ensure the switch is in the off position before plugging in.

 Carrying

power tools with your finger on the switch or plugging in power tools that have the switch on invites
accidents.

d) 

Remove any adjusting key or wrench before turning the power tool on.

 A wrench or a key left

attached to a rotating part of the power tool may result in personal injury.

e) 

Do not overreach. Keep proper footing and balance at all times.

 This enables better control of the

power tool in unexpected situations.

f) 

Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves
away from moving parts.

 Loose clothes, jewellery or long hair can be caught in moving parts.

g) 

If devices are provided for the connection of dust extraction and collection facilities, ensure
these are connected and properly used.

 Use of these devices can reduce dust related hazards.

Содержание P326.0001.01

Страница 1: ...pare parts 4 MANUAL P326 0001 01 Technical Data Chart of Types Exchange of wearing parts 5 SERVICE MANUAL P327 0001 01 6 DRAWINGS P327 0001 01 7 SPARE PARTS LISTS P327 0001 01 Type independent spare p...

Страница 2: ......

Страница 3: ...P326 0001 01 sen fm MAS 11 05 1 1 SERVICE MANUAL BATTERY POWERED PLASTIC STRAPPING TOOL MODEL P326 0001 01 P326 0001 01 sen fm MAS 02 10 Manual for authorized dealers and service points...

Страница 4: ...4 PERIODIC MAINTENANCE AND CONTROL 1 6 1 4 1 Procedure 1 6 1 4 2 Troubleshooting 1 7 1 4 3 Battery test 1 9 1 4 4 Checklist 1 9 1 4 5 Glueing rules 1 9 1 4 6 Lubrication rules 1 10 1 4 7 Assembly inf...

Страница 5: ...ICAL DETAILS 1 2 1 Electric schematic ELS 1044 Item No Voltage frequency Admitted for country N5 4443 220 240V 50 60Hz A B BG BIH BOL BR BY CH CL CZ D DK DZ E EAS EST ET F FIN GE GR H HK HR I IL IND I...

Страница 6: ...e the maximum tension force values are achievable with hard packages Elongation and creep properties of the plastic strap the maximum tension force values are achievable by using plastic straps with a...

Страница 7: ...1206 P32 1206 P32 1206 P32 1206 P32 1206 Strap stop P32 2082 P32 2083 P32 2084 P32 2085 P32 2085 P32 2086 P32 2087 P32 2087 Strap guide P32 2089 P32 2090 P32 2091 P32 2095 P32 2095 P32 2092 P32 2096 P...

Страница 8: ...ard tools like a wire brush or a screw driver for cleaning Carry out a test strapping and check following Insertion of the strap Strap feed and strap tensioning Tensioning force adjustment see operati...

Страница 9: ...shing with P32 1048 because spring N2 5822 is defective or parts are dirty Replace spring N2 5822 clean dirty parts Faulty tensioning wheel or tensioning wheel is assembled reversed Correct assembling...

Страница 10: ...eck welding gear and replace defective parts Micro switch N5 2367 for welding is defective Replace micro switch Defective gear bearing Replace bearing Tool badly cuts the strap or doesn t cut at all C...

Страница 11: ...k function of the LED display see operation manual P326 Strap feed and strap tension Tension force adjustment see operation manual P326 Cutting of the upper strap Welding time adjustment see operation...

Страница 12: ...ng the glue 1 4 6 Lubrication rules All gear parts have to be lubricated with MOLYKOTE BR2 PLUS grease Lubrication interval While each maintenance or after 12 months at the latest All bearing parts of...

Страница 13: ...2064 The mounting of the sheet happens by fixation of the disk P32 2121 with the screws N1 2216 To adjust the sheet the motor could be placed into the housing Pay attention to the mounting position of...

Страница 14: ...rew N1 3150 until it touches the coupler P32 1410 Tighten lock nut N1 5120 Test without battery and strap Press welding lever down until it locks Pull handle lever up The welding lever must move up be...

Страница 15: ...of the circuit board to the motor In order to prevent a cracking of the terminals on the motor the connection cables of the circuit board have to be laid as shown on the pictures before they are solde...

Страница 16: ...1 14 Mounting of the dowel P32 2123 The dowel P32 2123 has to be mounted between motor and circuit board like shown...

Страница 17: ...PT screw 1 N1 7211 PT screw 6 N2 1118 Security ring 1 N2 1121 Security ring 5 N2 1606 Spring ring 1 N2 1805 Tensioning ring 1 N3 1702 Ball 6 N3 4509 Free wheeling 2 N3 4520 Free wheeling 1 N51 2194 In...

Страница 18: ...2 1022 N71 3244 Press out arbor N3 1134 P32 1023 P32 1022 N71 3245 Pressure pad N3 1134 P32 1023 P32 1022 N3 2346 P32 1238 N71 3246 Press in and press out arbor N3 1157 P32 1044 N71 3247 Press in and...

Страница 19: ...the suitable arbor press N7 5108 to prevent a jam of the parts have to be pressed in Additional a retainer N7 3215 is necessary Part Disassembly Assembly N3 1157 P32 1044 N3 2346 P32 1238 N7 5108 N7 3...

Страница 20: ...Disassembly Assembly N71 3240 N71 3241 N71 3239 P32 1024 N3 2347 The seal of the needle bushing N3 2347 has to face to the outside N71 3250 N3 3172 P32 2001 N3 4509 P32 2036 N71 3235 N71 3282 Pay att...

Страница 21: ...2 P32 2088 P32 1023 N3 1134 P32 1022 P32 2016 N3 1159 Part Disassembly Assembly N71 3250 N71 3249 N71 3248 N3 3172 P32 2088 N71 3244 N71 3245 N71 3243 P32 1022 N3 1134 P32 1023 N71 3237 P32 2016 N3 11...

Страница 22: ...1 20 P32 2015 N3 1137 P32 2018 N3 4520 P32 2015 N3 4509 Part Disassembly Assembly N3 1137 P32 2015 N71 3286 N71 3285 N71 3284 N3 4520 P32 2018 N71 3282 N71 3235 N71 3282 N3 4509 P32 2015...

Страница 23: ...make sure that the used manual has still validity If tools change their item number because of the conversion see chart of types the adequate manual must be ordered as follows Ordering example Tool i...

Страница 24: ...1 mm 7 16 0 65 1 05 mm 026 041 43 2221 P326 12 0 40 0 64 12 mm 0 40 0 64 mm 016 025 43 2222 P326 12 0 65 1 05 12 mm 0 65 1 05 mm 026 041 43 2223 P326 12 7 0 40 0 64 12 7 mm 1 2 0 40 0 64 mm 016 025 43...

Страница 25: ...BU 15 7 1 Nm P32 2001 N2 2187 N3 3172 N2 3342 1 P32 1050 1 P32 1216 N1 1909 N1 6505 3 N2 2189 N1 2230 N2 5823 P32 1222 25 P32 1223 26 P32 1224 27 P32 1229 P32 1228 N3 3172 3 P32 2017 N1 1904 N1 6503 N...

Страница 26: ...28 N2 5178 N1 6504 P32 1251 P32 1248 P32 1210 N1 6503 N41 9127 1 P32 1035 N1 6504 N2 1121 P32 1203 N2 2110 4 N1 1305 5 P32 1053 P31 1124 1 N2 5157 1 N2 5295 1 P32 1403 N2 2443 1 N2 5294 N3 3174 1 P32...

Страница 27: ...6505 P32 2001 N2 2190 N1 6331 3 N3 1159 N1 6331 2 P32 2016 2 P32 1023 N3 1134 P32 1022 N3 2347 6 P32 1024 N3 2347 N3 1134 P32 0144 P32 1021 P32 0118 P32 0120 P32 0154 P32 0173 P32 0156 P32 0140 N1 633...

Страница 28: ...P32 2081 N5 2702 N3 4509 N3 3174 N21 5124 N51 2194 N61 6216 N61 6216 N1 3150 P32 1414 P32 2079 P32 0172 P32 0150 P32 0151 P32 0175 P32 0173 7 N1 1934 7 N1 1934 N1 6504 N1 7211 7 N1 1927 N2 1606 N31 11...

Страница 29: ...N1 7206 P32 2081 1 PT SCREW 2 2 X 10 C20 N1 7211 P32 0175 6 PT SCREW 3 X 20 A20 N21 5124 P32 0175 1 PRESSURE SPRING 0 9 X 10 X 15 5 5 D22 N2 1118 P32 0175 1 SECURITY RING 6 C24 N2 1121 1 SECURITY RING...

Страница 30: ...8 X 10 X 10 C3 N3 3174 P32 0139 2 SLIDE BEARING 4 X 5 5 X 6 A8 N3 3174 P32 2079 1 SLIDE BEARING 4 X 5 5 X 6 D23 N3 3174 P32 2080 1 SLIDE BEARING 4 X 5 5 X 6 C20 N3 4509 P32 0150 1 NEEDLE FREE WHEELING...

Страница 31: ...NTERING SLEEVE C11 P32 1211 1 COVER C12 P32 1216 1 PRESSURE ROLLER C2 P32 1217 3 IDLER GEAR B4 P32 1218 3 DOWEL B4 P32 1228 1 HOLDER C3 P32 1229 1 HOLDER C3 P32 1238 P32 0110 1 END COVER C6 P32 1248 1...

Страница 32: ...54 1 GEAR WHEEL A13 P32 2036 P32 0156 1 GEAR WHEEL C14 P32 2064 P32 0172 1 COOLING PLATE B23 P32 2067 P32 0173 2 CENTERING SLEEVE B7 P32 2078 P32 0172 1 ELECTRIC MOTOR B23 P32 2079 P32 0175 1 MOTOR HO...

Страница 33: ...0 65 1 05 P326 0001 01 26 01 10 Item No in group Pcs Description Dimension Field P30 1156 1 GUIDE PIN D11 P30 1162 1 GUIDE PIN D11 P32 1202 1 STEEL INSERT D7 P32 1205 1 GUIDE CASE B11 P32 1220 1 TENS...

Страница 34: ...01 26 01 10 Item No in group Pcs Description Dimension Field P30 1156 1 GUIDE PIN D11 P30 1162 1 GUIDE PIN D11 P32 1201 1 STEEL INSERT D7 P32 1206 1 GUIDE CASE B11 P32 1219 1 TENSIONING WHEEL B5 P32...

Страница 35: ...1 01 26 01 10 Item No in group Pcs Description Dimension Field P30 1157 1 GUIDE PIN D11 P30 1163 1 GUIDE PIN D11 P32 1202 1 STEEL INSERT D7 P32 1206 1 GUIDE CASE B11 P32 1220 1 TENSIONING WHEEL B5 P32...

Страница 36: ...01 26 01 10 Item No in group Pcs Description Dimension Field P30 1159 1 GUIDE PIN D11 P30 1165 1 GUIDE PIN D11 P32 1201 1 STEEL INSERT D7 P32 1206 1 GUIDE CASE B11 P32 1219 1 TENSIONING WHEEL B5 P32 1...

Страница 37: ...1 01 26 01 10 Item No in group Pcs Description Dimension Field P30 1160 1 GUIDE PIN D11 P30 1166 1 GUIDE PIN D11 P32 1202 1 STEEL INSERT D7 P32 1206 1 GUIDE CASE B11 P32 1220 1 TENSIONING WHEEL B5 P32...

Страница 38: ...m No in group Pcs Description Dimension Field P30 1161 1 GUIDE PIN D11 P30 1167 1 GUIDE PIN D11 P32 1202 1 STEEL INSERT D7 P32 1206 1 GUIDE CASE B11 P32 1220 1 TENSIONING WHEEL B5 P32 1225 1 GRIPPER C...

Страница 39: ...OPERATION MANUAL BATTERY POWERED PLASTIC STRAPPING TOOL MODEL P326 0001 01 P326 0001 01 en MAS 02 10 Original instructions...

Страница 40: ...3 Feeding the strap around the package 4 12 6 4 Inserting the strap 4 12 6 5 Tensioning the strap 4 12 6 6 Sealing of the joint 4 13 6 7 Removing the tool 4 13 6 8 Seal Control 4 13 7 CHART OF TYPES...

Страница 41: ...rts Damaged or entangled cords increase the risk of electric shock e When operating a power tool outdoors use an extension cord suitable for outdoor use Use of a cord suitable for outdoor use reduces...

Страница 42: ...c in accordance with these instructions and in the manner intended for the particular type of power tool taking into account the working conditions and the work to be performed Use of the power tool f...

Страница 43: ...to fall Both tool and strap flying violently towards your face Note as follows If the load corners are sharp use edge protectors Place the strap correctly around a properly positioned load Positioning...

Страница 44: ...value of the acceleration typically amounts to less than 2 5 m s2 This value was determined according to DIN EN 60745 1 12 2003 Deviation K 0 8 m s2 Strap material Strap qualities PET Polyester and P...

Страница 45: ...is required Charging time Item No Battery Voltage Capacity N5 4330 Li Ion 18 VDC 3 0 Ah Item No Voltage frequency Admitted for country N5 4443 220 240V 50 60Hz A B BG BIH BOL BR BY CH CL CZ D DK DZ E...

Страница 46: ...nder item number P32 0170 If the complete bottom side of the tool has to be protected the plate P32 0168 must be used 4 4 Suspension When working stationary the P326 can be suspended at a spring loade...

Страница 47: ...urning button kit For a remaining adjustment of tension force and welding time After exchanging of the turning buttons the adjustment can only be changed with the allen key 2mm that comes with the kit...

Страница 48: ...ortly lights green Removing the empty battery If the red LED starts lighting while a tensioning or welding procedure the capacity of the battery is exhausted All electric functions of the tool are blo...

Страница 49: ...ning clockwise increases turning counter clockwise decreases the tensioning force and the tensioning speed resp The tensioning force on the minimum setting is 400 N 90 lbs and it is increased on the m...

Страница 50: ...rap guide using your left hand Release the handle lever 6 5 Tensioning the strap Press down the tension button and then release it again after the desired strap tension has been reached The tensioning...

Страница 51: ...the tool right backwards and off the strapping 6 8 Seal Control A regular control of the seal is necessary The seal can be examined visually Make a seal peel it apart and examine it as follows Correct...

Страница 52: ...65 1 05 mm 026 041 43 2223 P326 12 7 0 40 0 64 12 7 mm 1 2 0 40 0 64 mm 016 025 43 2224 P326 12 7 0 65 1 05 12 7 mm 1 2 0 65 1 05 mm 026 041 43 2231 P326 13 0 40 0 64 13 mm 0 40 0 64 mm 016 025 43 223...

Страница 53: ...1228 and P32 1229 and remove them from the tensioning body P32 2088 Remove the grippers from the tensioning body Assembling Assembling in opposite order Observe the following Lubricate the internal t...

Страница 54: ...rallel pin N2 2110 Press down lever P32 2026 if the welding gripper does not sit on the steel insert put a piece of plastic strap between welding gripper and steel insert Disassemble the safety ring N...

Страница 55: ...hrust piece P32 1252 so that it touches the two seesaw levers without moving them Retighten screw N1 1553 Control The thrust piece must touch the seesaw levers X1 Both guide pins must sit on the weldi...

Страница 56: ...and Electronic Equipment and its implementation into national right power tools that are no longer usable must be collected separately and disposed of in an environmentally correct manner 13 APPROPRIA...

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