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Installation Instructions

Pellet boiler PT4e 120-180

Translation of the original German installation instructions for technicians

Read and follow the instructions and safety information!

Technical changes, typographical errors and omissions reserved!

M2270020_en | Edition 02/03/2020

Fröling GesmbH | A-4710 Grieskirchen, Industriestraße 12 | www.froeling.com

Содержание PT4e 120

Страница 1: ...ginal German installation instructions for technicians Read and follow the instructions and safety information Technical changes typographical errors and omissions reserved M2270020_en Edition 02 03 2...

Страница 2: ...6 Return temperature control 12 3 7 Use with storage tank 12 3 8 Chimney connection chimney system 13 3 8 1 Draught limiter 13 3 8 2 Measuring port 13 3 9 Boiler ventilation 14 4 Technology 15 4 1 Di...

Страница 3: ...stoker monitoring 41 Check the digital module 42 5 8 3 Mains connection 42 5 8 4 Information on circulating pumps 42 5 8 5 Connecting the discharge system 44 Bag silo cube individual probe 44 pellet m...

Страница 4: ...differences from the pictures and content If you discover any errors please let us know doku froeling com Subject to technical change The EC Declaration of Conformity is only valid in conjunction with...

Страница 5: ...u must follow the instructions WARNING The dangerous situation may occur and if measures are not observed it will lead to serious injury or death Work with extreme care CAUTION The dangerous situation...

Страница 6: ...fied personnel Heating technician building technician Electrical installation technician Froling customer services The assembly staff must have read and understood the instructions in the documentatio...

Страница 7: ...delines for checking central heating systems Part 1 General requirements and one off inspections NORM M 7510 4 Guidelines for checking central heating systems Part 4 Simple check for heating plants fo...

Страница 8: ...ns and standards for permitted fuels 1 BImSchV First Order of the German Federal Government for the implementation of the Federal Law on Emission Protection Ordinance on Small and Medium Combustion Pl...

Страница 9: ...not suitable for use in potentially explosive environments The boiler room must be frost free The boiler does not provide any light so the customer must ensure sufficient lighting in the boiler room...

Страница 10: ...I BT 102 01 UNI 8065 Observe the standards and also follow the recommendations below Aim for a pH value of between 8 2 and 10 0 If the central heating water comes into contact with aluminium the pH va...

Страница 11: ...t e g during repairs the make up water must also be demineralised It is not enough to soften the water The heating system must be professionally cleaned and rinsed before filling the units Inspection...

Страница 12: ...2035 and in the interests of corrosion protection should not be used 3 6 Return temperature control If the hot water return is below the minimum return temperature some of the hot water outfeed will...

Страница 13: ...limiter A draught limiter must be installed if the maximum permissible feed pressure as given in the boiler data for planning the flue gas system is exceeded NOTICE Install the draught limiter directl...

Страница 14: ...king properly After installation and periodically according to manufacturer s instructions Fit a vertical pipe as a calming section in front of the automatic ventilating valve in such a way that the v...

Страница 15: ...ith suction system 1760 B2 Width of suction system 960 B3 Width of particle separator optional 165 L Boiler length 1420 1770 L1 Total length incl ash container 1790 2105 L2 Length back of boiler to st...

Страница 16: ...ntegrated return feed boost 1135 1210 H6 Height drainage connection 200 200 H7 Height safety heat exchanger connection 16201 B5 Clearance flue gas pipe connection to side of boiler 495 515 B6 Clearanc...

Страница 17: ...s pipe connection optional 179 mm 199 mm F Boiler return 2 G Mixing valve for the return temperature control H Pump for the return temperature control WILO Stratos Para 30 1 8 WILO Stratos Para 30 1 1...

Страница 18: ...suction module 220 265 H1 Height of suction module 225 235 H2 Total height incl hose connection 275 285 1 Return air line connection line to suction point mm 50 2 Return air line connection line to b...

Страница 19: ...r boiler with ESP 3 PB 170 00 20 PB 171 00 20 PB 172 00 20 1 Pump output less water resistance in the boiler 2 Detailed information on the fuel can be found in the operating instructions in the sectio...

Страница 20: ...00 20 PB 174 00 20 PB 175 00 20 1 Pump output less water resistance in the boiler 2 Detailed information on the fuel can be found in the operating instructions in the section entitled Permitted fuels...

Страница 21: ...r 0 02 Maximum permissible feed pressure Pa 30 mbar 0 3 Flue pipe diameter mm 179 199 Description PT4e 160 170 180 Flue gas temperature at nominal load C 135 140 145 Flue gas temperature at partial lo...

Страница 22: ...yclone container with stoker double rotary valve controller and insulation F PST pellet deduster 5 2 Transport The product is delivered on pallet s NOTICE Possibility of damage to components if handle...

Страница 23: ...et page 24 Positioning using a crane PT4e 120 180 Remove the insulating cover and thermal insulation PT4e 120 one insulating cover PT4e 140 180 two insulating covers Undo the screw connection and open...

Страница 24: ...frost can damage components particularly electric ones 5 5 Setting up in the boiler room 5 5 1 Remove boiler from pallet Cut through the strapping and lift off the cardboard Open the insulating door A...

Страница 25: ...pallet removal easier 5 5 2 Moving the boiler in the boiler room Position a forklift or similar lifting device with a suitable load bearing capacity at the base frame Lift and transport to the intende...

Страница 26: ...bserved in addition to the specified distances Observe the applicable standards and regulations when setting up the system Observe additional standards for noise protection NORM H 5190 Noise protectio...

Страница 27: ...5 6 2 Installing the pellet suction system Remove the stoker cover plates on the right hand side of the boiler Stoker cover plates are no longer required Position the seal on the connection flange Mo...

Страница 28: ...stoker duct as shown Remove the cover on the cable duct and lay the cables of the components via the side panel to the control cabinet of the boiler See Connect the suction unit components page 40 Loo...

Страница 29: ...es do not touch the hot boiler components Follow the safety instructions See Electrical connection page 38 Install the cover on the cable duct Assembly 5 Assembly work Installation Instructions PT4e 1...

Страница 30: ...onnections on the return temperature control Return temperature control left Set the knob on the housing of the mixing drive to manual mode A Turn the mixing drive counter clockwise until it stops The...

Страница 31: ...e return temperature control is functioning properly Turn the knob on the housing of the mixing drive back to automatic mode Replace the centre back panel Fill the boiler with domestic hot water and c...

Страница 32: ...alf round file Install cover plate on the balancing valve 5 6 5 Adjusting the height of the ash container Pull out the spring cotter on the transport wheels and adjust the height The wheels rest on th...

Страница 33: ...the suction module should be mounted so that existing openings in the housing are not on the upper side and the suction turbine is protected against external influences To prevent interference with m...

Страница 34: ...pressure side position 1 with a hose clamp Fix the second part of the return air line to the under pressure side position 2 with a hose clamp and lay the line to the boiler NOTICE When connecting the...

Страница 35: ...e hose lines outdoors Hose lines are suitable for temperatures up to 60 C Therefore Hose lines must not come into contact with flue gas pipes or uninsulated heating pipes Hose lines must be earthed on...

Страница 36: ...ts the earth wire from being damaged by the pellet movement Slide the hose clamp onto the hose line Attach the hose line to the connector Ensure that contact is established between the earth wire and...

Страница 37: ...eventer to prevent stagnation water from entering the drinking water network 1 7 Free outlet without counter pressure with observable flow path e g discharge funnel 2 Safety valve Safety valve as per...

Страница 38: ...ible fire hazard of the system and electric shock The following applies to assembly work Keep cables away from boiler components that become hot during operation e g stoker duct inspection cover flue...

Страница 39: ...e controller cover backwards and lift off Wire all the components via cable duct A in the side panel to the controller box Assembly 5 Electrical connection Installation Instructions PT4e 120 180 M2270...

Страница 40: ...2 N GND PE Route the power supply from the boiler controller to the control cabinet of the suction system Flexible sheathed cable must be used for the wiring this must be of the correct size to comply...

Страница 41: ...with 24V DC 1 3 5 7 9 11 13 15 17 19 X1 2 PE 4 PE 6 PE 8 10 12 14 16 18 PE X1 18 lila 19 dunkelblau 24V Versorgung 24V Versorgung Lay the 24V supply from the wood chip module in the boiler controller...

Страница 42: ...ternal wet running circulating pumps must comply with the following limit values of the Energy Efficiency Index EEI Effective from 01 01 2013 Wet running circulating pumps with EEI 0 27 Effective from...

Страница 43: ...nnect EC motor pumps without a control line to the speed controlled pump outputs of the boards Only use special high efficiency pumps with a connection option for a control line PDM 0 10V Observe the...

Страница 44: ...ctions of the discharge system used Observe the installation instructions for hose lines See Assembly information for hose lines page 35 Bag silo cube individual probe When using bag silos cubes or in...

Страница 45: ...1 13 SL Zu 14 SL Auf 15 PL Zu 16 PL Auf 17 GND Connect the connection line from the control cabinet on the suction system to the circuit board on the suction module according to the circuit diagram Se...

Страница 46: ...connect them according to the circuit diagram 1 3 4 6 7 9 11 13 15 17 19 21 23 25 27 X2 8 10 PE 12 14 PE 16 18 PE 20 22 24 26 5 PE 2 28 X2 8 12 16 L 10 14 18 N GND PE Lay the cables of the shaker uni...

Страница 47: ...ction system 01 RS 4 RS 8 pellet suction system 1 3 4 6 7 9 11 13 15 17 X2 8 10 PE 12 14 PE 16 18 PE 5 PE 2 Mischer 2 30 Raumf hler RF 2 20 AUF ZU PE N KERNMODUL FRKEM25 AUF ZU PE N Vorlauff hler VF 2...

Страница 48: ...the motor control to the 4 pole plugs of the change over units used X2 8 10 PE 12 14 PE 16 18 PE 20 22 24 26 5 PE 2 28 1 3 4 6 7 9 11 13 15 17 19 21 23 25 27 19 22 25 VF 2 GND 20 23 26 VF 2 21 24 27...

Страница 49: ...Cyclone fed with activate the existing discharge Cyclone fed with 4 probe switch 8 probe switch bag silo pellet mole suction screw When using a shaker on the bag silo In the Discharge menu select the...

Страница 50: ...he insulating cover and thermal insulation T4e 20 110 one insulated cover T4e 130 180 two insulated covers Slide the floor insulation under the boiler until it stops Slide the ash container on to the...

Страница 51: ...on the main switch Set the boiler controller to the system type Load the boiler default values NOTICE For the keypad layout and necessary instructions for modifying the parameters see the instruction...

Страница 52: ...d fuels section and particularly the burning of refuse is not permitted CAUTION In case of use of non permitted fuels Burning non permitted fuels increases the cleaning requirements and leads to a bui...

Страница 53: ...technician Protection against frost 7 2 Disassembly To disassemble the system follow the steps for assembly in reverse order 7 3 Disposal Ensure that they are disposed of in an environmentally friend...

Страница 54: ...8 Notes 8 Notes 54 Fr ling GesmbH A 4710 Grieskirchen Industriestra e 12 www froeling com...

Страница 55: ...Notes 8 Installation Instructions PT4e 120 180 M2270020_en 55...

Страница 56: ...STRIA TEL 0043 0 7248 606 0 FAX 0043 0 7248 606 600 EMAIL info froeling com INTERNET www froeling com Customer service Austria 0043 0 7248 606 7000 Germany 0049 0 89 927 926 400 Worldwide 0043 0 7248...

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