Frick LZWII-12M Скачать руководство пользователя страница 19

190.210-IOM (FEB 20)

Page 19

LAZERWELD II PLATE HEAT EXCHANGER

MAINTENANCE

7.  Place the other bolts in position.

•  Inspect the washers.
•   When fully tightened, ensure the bolts are all equally 

tensioned.

PRESSURE TEST AFTER MAINTENANCE

Before start-up of production, whenever cassettes or gas-
kets have been removed, inserted or exchanged, perform 

a pressure test to confirm the internal and external sealing 

function of the LZWII. During this test, one media side at a 
time must be tested with the other side open to the ambi-
ent pressure.

 CAUTION

Perform the pressure testing at a pressure equal to 
the operating pressure of the actual unit, but never 
above the design pressure as stated on the name-
plate.

The required test time is 10 minutes for each media. 
Always check that the local regulations of this procedure 

are fulfiled.

Note:

  LZWII units for refrigeration applications and units with me-

dia not mixable with water must be dried after hydrostatic 
pressure testing. If refrigerants are in the welded channels, 
they must be tested with inert gas, such as N2.

Consult the local office/representative of the supplier for 

advice on the pressure testing procedure.

STORAGE OF THE LZWII

FRICK delivers the LZWII ready to be put into service upon 
arrival if nothing else has been agreed. However, keep the 
heat exchanger in the packing box until installation.

Regarding storage for longer periods of time, one month 
or more, it is necessary to make certain precautions to 
avoid unnecessary damage to the LZWII.

NOTICE

FRICK and its representatives reserve the right to in-
spect the storage space and/or equipment whenever 
necessary until the date of expiry of the warranty 

period stipulated in the contract. Notification has to 

be given 10 days before the date of inspection.

If there is any uncertainty about the storage of the PHE, 
consult your FRICK Representative.

Storage in packing box

If the storage environment is known in advance, inform 
FRICK when ordering the heat exchanger to ensure that it 
is properly prepared for storage before packing.

Indoor storage

Ensure the following when storing indoors:

•   Store inside a room with the temperature between 60°F 

and 70°F (15°C and 20°C) and humidity around 70%. For 
outdoor storage see 

Outdoor storage.

•   To prevent damage to the gaskets, ensure there is no 

ozone-producing equipment in the room such as elec-
tric motors or welding equipment.

•   To prevent damage to the gaskets, do not store organic 

solvents or acids in the room and avoid direct sunlight, 
intensive heat radiation or ultraviolet radiation.

•   Cover the tightening bolts well with light grease  

coating.

Outdoor storage

If the LZWII is stored outdoors, follow all the precautions 
mentioned in 

Indoor storage

. Protection against environ-

mental conditions is also very important.

Visually check the stored heat exchanger every third 
month. The check includes:

•  Greasing of the tightening bolts
•  Metal port covers
•  Protection of the plate pack and gaskets

Long time storage

If the LZWII is stored for a long period of time, follow the 
same advice as in the previous sections. For long term 

storage, the LZWII must be filled with inert gas, such as 

N2, in order to keep the gaskets in good condition. This 
prevents moisture and oxygen from reaching the gaskets.

Содержание LZWII-12M

Страница 1: ...lt in personal injury or death damage to the unit or improper operation LaZerWeld II Plate Heat Exchangers LZWII 2M LZWII 4B LZWII 4E LZWII 6B LZWII 8K LZWII 8B and LZWII 12M Check www FrickCold com f...

Страница 2: ...rranty conditions 3 Advice 3 Environmental compliance 3 Unpacking 3 Maintenance 3 Scrapping 3 Main components 3 Nameplate 5 Function 5 Identification of plate side 6 Installation Before installing 7 R...

Страница 3: ...the date when the heat exchanger was put into operation to the local FRICK Representative ADVICE Consult your local FRICK representative for information on the following New plate pack dimensions if...

Страница 4: ...ns Port holes through the frame plate allow the media to enter into or exit from the heat exchanger Different types of connections can be used to connect the piping system to the apparatus Threaded st...

Страница 5: ...fied on the assembly drawing are to be exceeded consult the supplier Figure 3 Nameplate Material No FRICK Sales Order No Tag No Optional FOR PARTS SERVICE AND AFTER MARKET ASSISTANCE CALL 1 717 762 21...

Страница 6: ...by the stamp with the letter A or the model name in some cases both at the top of the plate See Figure 4 The separate ring gaskets always point to the right when the cassette is oriented as A End cass...

Страница 7: ...awing Foundation Install on a flat foundation giving enough support to the frame Elbow To allow easier disconnection of the LZWII connect an el bow to the pressure plate using a flange directed upward...

Страница 8: ...B Figure 10 Lifting divice for LZWII 12M RAISING This instruction is valid when raising the LZWII after delivery The strap is approved for the weight of the heat exchanger to be used CAUTION The strap...

Страница 9: ...n CONNECTING TO THE SYSTEM Remove sealing blind covers from the port holes before connecting the piping system When connecting the piping system make sure the pipes do not subject the LZWII to stress...

Страница 10: ...190 210 IOM FEB 20 Page 10 LAZERWELD II PLATE HEAT EXCHANGER INSTALLATION This page is intentionally left blank...

Страница 11: ...levels might be lower than any elasto meric materials can seal against In applications where the field side is used for a two phase refrigerant for example cascade CO2 NH3 ap plications it is very im...

Страница 12: ...e LZWII drawing and identification plate SHUT DOWN If several pumps are included in the system make sure you know which one to stop first 1 Slowly close the valve controlling the flow rate of the pump...

Страница 13: ...ARNING Use proper protective equipment such as safety boots safety gloves and eye protection when using the cleaning agents WARNING Corrosive cleaning liquids can cause serious injuries to skin and ey...

Страница 14: ...iding surfaces of the carrying bar and clean and grease it 4 Mark the cassette assembly on the outside with a diagonal line 5 Measure and note the dimension A NOTICE Brush the threads of the tightenin...

Страница 15: ...es do not need to be removed if cleaning is done using only water or without cleaning agent WARNING The plate pack may still contain a small residual amount of liquid after draining Depending on the t...

Страница 16: ...ts and ring gaskets affixed to the cassettes using glue free Clip on tabs NOTICE Before removing the old gaskets check how they are placed and attached Especially the end cassette gasket configuration...

Страница 17: ...t place ment of the respective cassette type can be advised by your FRICK representative 6 Close the heat exchanger see Closing Glued gaskets Use glue recommended by FRICK Separate gluing instruc tion...

Страница 18: ...ter that bolts are tightened alternately and diago nally Check the dimension A during tightening at the positions of the bolts that are being used NOTICE For the final tightening alternate between bol...

Страница 19: ...representatives reserve the right to in spect the storage space and or equipment whenever necessary until the date of expiry of the warranty period stipulated in the contract Notification has to be gi...

Страница 20: ...vice for an extented period of time for example longer than one year the risk of leakage when starting up increases To avoid this problem let the gasket rubber rest and regain most of its elasticity 1...

Страница 21: ...190 210 IOM FEB 20 Page 21 LAZERWELD II PLATE HEAT EXCHANGER MAINTENANCE Notes...

Страница 22: ...ynesboro PA 17268 1206 USA Phone 717 762 2121 FAX 717 762 8624 www johnsoncontrols com FRICK Form 190 210 IOM 2020 02 Supersedes NOTHING Subject to change without notice Published in USA 02 20 PDF 202...

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