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Fratelli Camisa TP 280, Инструкция по эксплуатации и техническому обслуживанию

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Camisa Mini Dumpers TP 280 Eco 

 TP 280 

 TP 285 

6 

 

DOCUMENTATION AND EQUIPMENT 

For every machine the following documentation and equipment is provided: 

•

 

INSTRUCTION MANUAL for the USE and MAINTENANCE of the mini dumper 

•

 

INSTRUCTION MANUAL for the USE and MAINTENANCE of the engine 

•

 

WARRANTY CERTIFICATE 

•

 

CE DECLARATION of CONFORMITY 

•

 

RING SPANNER 24 mm (Track tension) 

•

 

DOUBLE OPEN ENDED SPANNER 13x17 mm 

•

 

TORX SPANNER T 25 

2. PRESENTATION 

This Instruction Manual aims to provide the information, the instructions and that which is deemed 
necessary to get to know the machine, use it well and for its standard maintenance. 
Users and company superiors are obliged to carefully read the contents of this Instruction Manual 
and company superiors are obliged to ensure that operators charged with the machine's use and 
maintenance read it. 
This document assumes that in the work environment where the machine is planned to be used the 
current health and safety at work regulations are observed. 
 
The  normal operation, duration over time  and operating economy of the machine  depends on the 
observance and fulfilment of that which is described together with careful and cautious maintenance. 
 
 

 

IMPORTANT:  Failure  to  observe  that  which  is  described,  operational 
negligence, incorrect use of the machine and unauthorised execution of 
modifications  can  lead  to  cancellation  of  the  warranty  which  the 
Manufacturing Company provides for the machine. 

 
 

 

IMPORTANT: If the machine is also going to be used by persons that do 
not understand the language of the Country where the machine is being 
used,  the  employer  (or  user  of  the  machine)  must  arrange  for 
appropriate translations of the instructions for use in the language that 
users can understand. 

 

 

This  Manual  is  an  integral  part  of  the  machine  and  must  always  accompany  it  in  every  change  of 
ownership. 
The Manual must be kept in a safe place and a place that is always available. 
It is the duty of the staff to keep it and to keep it intact to allow it to be used for consultation for the 
entire life span of the machine itself. 

Содержание TP 280

Страница 1: ...mo C S n c Loc Isola 74 43053 COMPIANO PR ITALY Tel 39 0525 825117 Fax 39 0525 825519 E mail info fratellicamisa it Website www fratellicamisa it TRACKED MINI DUMPER TP 280 ECO TP 280 TP 285 INSTRUCTI...

Страница 2: ...nual has been compiled which will be helpful for you to become familiar with the tracked mini dumper with all of its components and features also facilitating maintenance At the end of the Instruction...

Страница 3: ...8 FIRST CHECK 9 4 TECHNICAL DATA 10 5 SYMBOLS 11 SAFETY RELATED PICTOGRAMS 11 6 CONTROLS 13 IDENTIFICATION AND POSITION OF CONTROLS 13 List of Controls 13 Control Identification Pictograms 14 CONTROL...

Страница 4: ...Procedure for installing upright tubes for timber transport 45 CONNECTING TO OTHER OPERATING EQUIPMENT 46 TRANSPORTING THE MACHINE 47 MOVEMENT OF THE MACHINE WHEN BROKEN DOWN 48 10 MAINTENANCE and CHE...

Страница 5: ...ny you can request them directly Orders must be made via local Sales Points or directly to F lli CAMISA quoting the identification information for the tracked mini dumper model and serial number and c...

Страница 6: ...ent health and safety at work regulations are observed The normal operation duration over time and operating economy of the machine depends on the observance and fulfilment of that which is described...

Страница 7: ...years Operators who are physically and mentally fit to perform jobs of particular technical difficulty Operators that have been suitably trained regarding the use and maintenance of the machine Operat...

Страница 8: ...in the instructions for use Reasonably foreseeable improper use use of the machine carried out in a way that is different from that indicated in the instructions for use but which may result from eas...

Страница 9: ...y queries when in possession of the attached certificate which must be duly completed and returned to the main office of the Camisa Brothers strictly within 15 days from the delivery of the machine FI...

Страница 10: ...600 manual Transmission 3 gears 2 forward and 1 reverse Steering levers on the handlebar Traction rubber tracks Rollers 4 mounted on nylon bushings and with removable pins Track tension with tensioner...

Страница 11: ...ON OBLIGATION In this section the exact place of the danger and the position of the related warning pictograms are described Before using the machine it is necessary to understand what the following p...

Страница 12: ...on to potential risk of accidents 17 Risk of crushing hands Do not remove the safety guards 19 18 D REF NO DESCRIPTION 18 General danger This symbol indicates the operation and the danger points for r...

Страница 13: ...ROLS IDENTIFICATION AND POSITION OF CONTROLS List of Controls 1 Hand throttle lever 2 Engine on off knob 3 Clutch brake traction control lever 4 Gear lever 5 Left right steering control levers 6 Manua...

Страница 14: ...4 Control Identification Pictograms Ref NO DESCRIPTION 1 Code A063 Accelerator control lever 2 Code A020 Gear change lever for TP 280ECO and TP 280 3 Code A028 Gear change lever for TP 285 4 Code A016...

Страница 15: ...Camisa Mini Dumpers TP 280 Eco TP 280 TP 285 15 B 2 3 C E A 4 1 G D F F F D F F...

Страница 16: ...pm or to the right reduce rpm Fig 28 Fig 28 IMPORTANT When the machine is not moving bring the hand throttle lever to minimum fully to the right 2 ENGINE ON OFF KNOB The knob has two positions ON Fig...

Страница 17: ...tamper with it and make sure that it is always in a good condition If you get into a critical situation release it to stop and automatically brake the machine 4 GEAR CONTROL LEVER To select the gears...

Страница 18: ...LEVERS The steering control levers are used to change the direction of the machine Pull the relevant lever in the direction in which you want to steer lever to the right Fig 35 36 the machine will tur...

Страница 19: ...y emptied safely grip the body again Fig 41 then lower it and check that the automatic hook is in the correct position Fig 42 Fig 39 Fig 40 Fig 41 Fig 42 Mod TP 280ECO TP 280 with dumper body and TP 2...

Страница 20: ...g 45 Fig 46 7 HYDRAULIC TIPPER CONTROL LEVER TP 280 TP 285 This allows the tipper to be operated automatically through the operation of a hydraulic valve Push the lever forwards to tip the body Fig 47...

Страница 21: ...ll help avoid the possibility of accidents Whenever the machine has to be stopped for maintenance repair reasons put a sign up to indicate that the machine must not be used Avoid liquid fuels lubricat...

Страница 22: ...o carry out a proper risk analysis of risks related to the operations that will take place For professional use check that the selection and training procedures ensure that operators and users of the...

Страница 23: ...wnhill slope Do not move the machine whilst the mini dumper body is in a vertical position Check that any attached equipment does not unbalance the machine Before operating the machine check that the...

Страница 24: ...hine is stationary When using the pressure washer do not direct the water jet at the electrical components and connections seals joint parts grease points engine and rubber or plastic parts Carry out...

Страница 25: ...ing parts of the machine Never drive the machine with your hands full Operate the special levers located under the handlebars to change the direction of the machine Adjust the position of the handleba...

Страница 26: ...ad body and the track Do not put hands or feet under the tracks When lowering the loading container pay attention to possible hand crushing points Do not use your hands to locate a leak Use a sheet of...

Страница 27: ...fferent working conditions To limit possible residual risks strictly comply with the indications provided in the safety chapter IMPORTANT In all working conditions the person in charge user of the mac...

Страница 28: ...consequent risk of overturning Pay attention to the load an incorrect distribution of the weight considerably increases risk of overturning NOISE RISK There is a residual risk connected to noise as th...

Страница 29: ...ased on the operating cycle described in the ISO 20463 2005 Standard Detection of Vibrations IMPORTANT The emission values shown are indicative of the vibration levels transmitted and are specific to...

Страница 30: ...E RISK OF FALLING OBJECTS The machine is not protected from the risk of falling objects carry out a careful risk analysis when performing operations that present this risk eg risk of falling branches...

Страница 31: ...verload in particular back lumbar disorders the user must therefore follow the instructions for use provided in the safety chapter and must avoid wrenching driving movements which can at times be caus...

Страница 32: ...on the engine to the left Closed In case of ignition when the engine is hot the choke lever must remain in the open position Fig 51 Gently accelerate the machine by acting on the accelerator lever lo...

Страница 33: ...perating radius of the machine SWITCHING OFF PROCEDURE To switch off the machine follow this procedure Adjust the engine to idle speed and let it run for the time necessary to allow it to cool Turn th...

Страница 34: ...position and that the clutch brake drive lever has been released Turn off the engine Make sure the automatic parking brake is working efficiently HYDRAULIC SYSTEM The hydraulic system if present Mod 2...

Страница 35: ...o overturn WARNING Operating the tipper must be done exclusively from the driving position When the machine is on sloping ground it is forbidden to unload the container in a downhill direction because...

Страница 36: ...rent types body with extendible sides Fig 59 60 dumper body Fig 61 and body with tubular rails without sides Fig 62 depending on the material or work that has to be carried out Fig 59 Fig 60 Fig 61 Fi...

Страница 37: ...mpers TP 280 Eco TP 280 TP 285 37 Fig 64 Insert the support rod to make the tipper safe Fig 65 Remove the bolt from the hydraulic cylinder for lifting Fig 66 Remove the support rod Fig 67 Lower the ti...

Страница 38: ...the procedure in point B B Machine fitted with manual tipper Check that the load bed is completely lowered Fig 68 Unscrew and remove the two front bolts on which the body is hinged Fig 69 Detach the...

Страница 39: ...a suspended load Procedure for assembling load bed A Machine fitted with manual tipper Fig 70 Lift the body using the designated anchorage points Fig 71 Lift the load bed using the designated anchorag...

Страница 40: ...ig 73 Insert the front bolts and tighten the nuts by hand Fig 74 Tighten the front bolts that support the body CAREFUL NOT TO LOCK THEM Fig 75 Lift the load bed using the designated anchorage points a...

Страница 41: ...85 41 Fig 77 Tighten the front bolts that support the body CAREFUL NOT TO LOCK THEM Fig 78 Tip the load bed manually Insert the support rod to secure the tipper Fig 79 Position the hydraulic cylinder...

Страница 42: ...ured by inserting the designated rod Fig 82 83 Fig 82 Fig 83 Procedure for extending the load body with extendible sides If the machine is equipped with a load body with extendible sides follow these...

Страница 43: ...285 43 Fig 86 Detach the rear hook that holds the body only for manual tipping Fig 84 Unhook the front side hooks Fig 85 Completely pull the side out of its seat Fig 87 Tip the load body manually Ins...

Страница 44: ...Unhook the right and left lateral sides Fig 90 Widen the lateral sides to your liking Fig 91 Tighten the 4 black knobs on TP 280 TP285 or the bolts from M8 on TP 280 ECO Fig 88 Unscrew the 4 black kn...

Страница 45: ...eral and front sides and install the upright tubes for timber transport as per the following instructions Follow the procedure in the previous chapter Widen the body with extendible sides until Fig 89...

Страница 46: ...ly read the use and maintenance manual of the machine to be attached The mini dumper is designed to be connected to other tools operating equipment at specific attachment and support points present on...

Страница 47: ...per on the means of transport using anchoring belts or suitable chains fixed to the machine frame IMPORTANT Do not hook or attach chains on to parts of the mini dumper that could be damaged by the cha...

Страница 48: ...ne by fixing it with straps at the front or rear at the points provided above the axle at the front Fig 98 or in the gear lever safety tube Fig 99 2 Unscrew the safety bolts of the drive wheels right...

Страница 49: ...ini dumper using the points indicated by the Manufacturer Before towing ensure that the towing equipment is in a good condition The strength of the towing equipment must be at least 150 percent of the...

Страница 50: ...ce procedures and refer to the Maintenance intervals section for the timing of interventions IMPORTANT All maintenance repair operations not specifically described in this Manual must be carried out a...

Страница 51: ...ssary to work with the engine on In these cases pay particular attention to moving parts and to hot parts wear specific PPE and work with the minimum number of people needed to carry out the maintenan...

Страница 52: ...filter replacement Refer to the Maintenance and use manual for the engine Gearbox oil change and filling up Periodically check the oil level Park the machine on a flat surface whilst checking topping...

Страница 53: ...3 Fig 107 Fig 108 Fig 109 Fig 110 Fig 111 OIL FILLING UP 1 Unscrew the cap Fig 112 to check the gearbox oil level 2 If no oil comes out top up through the oil filler cap Fig 113 3 Check the level agai...

Страница 54: ...abnormal contact an Authorized Workshop or if there are none contact F lli CAMISA Company directly CLUTCH BRAKE TRACTION CABLE ADJUSTMENT 1 Take off the 3 Torx screws using the relevant spanner Fig 1...

Страница 55: ...0 TP 285 55 Fig 116 Fig 117 Fig 118 Fig 119 STEERING CABLE ADJUSTMENT With the machine off pull the lever as if to steer without applying too much force and check that there is a 3 5 mm gap between th...

Страница 56: ...d or joist on the tracks 4 Place a weight of about 20kg in the centre of the track and check that there is a space of 20 25mm between the rod and the surface of the track Fig 123 124 5 If this distanc...

Страница 57: ...e machine idle for a long time empty the petrol from the carburettor and from the fuel tank Otherwise deterioration of the petrol could cause problems in the fuel system and starter difficulties Remov...

Страница 58: ...ply Fuel leaks Check that there are no leaks Fuel filter That it is not dirty deformed or clogged up Fuel quality and quantity That it is sufficient and good quality Electrical system Electrical wires...

Страница 59: ...bolts TRACKS Steel carcass condition No breakage Rubber structure condition No worn torn or deteriorated parts Track tension Must be the right value Track tensioner Track tensioner bolt condition Abse...

Страница 60: ...elix Ultra 5W40 Transmission 0 80 API GL 5 SAE 80W90 All temperatures Roloil Variax EP 90 Agip Rotra M 80W90 Mobil Mobilube S 80W90 Shell Spirax Ax 80W90 Hydraulic circuit 1 50 ISO HM VG 46 All temper...

Страница 61: ...gear is worn Replace the sliding gear R Excessive load Reduce the load to within capacity The gearbox does not work Worn or overheated gear Take apart and repair the transmission unit R Worn bearing T...

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