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Operation and Maintenance Manual, OnyX Sky Heat Recovery Units, 2022/01 
 

 

Frapol Sp. z o.o. reserves the right to introduce changes without any prior notice. 

Page

 64

 

 

 

Logical status of R1, R2 

 the 

Normally Open

 or 

Normally

 

Closed

 logical status corresponding to detecting air 

flow demand in R1, R2. 

 

Air supply ventilation R1, R2 control 

and 

Air exhaust ventilation R1, R2 control 

 setting the percentage change 

of speed of the air supply and air exhaust fans for R1 and R2 signals. Setting the value above “0” in

creases the 

air flow, setting it below “0” reduces the fan air flow.

 

 
Fan settings 

The menu contains the fan settings available to the installer, where the following values are set: minimum and maximum 
values of fan control signals and the fan stoppage delay after the electric heaters stop. 

 

Min

 and 

Max

 

supply air

 

fan

 

control

 

 the minimum and maximum control values that can be set in the installed 

supply air fan. The setting should be selected depending on the fan power. 

 

Min

 and 

Max

 

exhaust air

 

fan

 

control

 

 the minimum and maximum control values that can be set in the installed 

extract air fan. The setting should be selected depending on the fan power. 

 

Maximum asymmetry 

 

the maximum possible control asymmetry between the supply and exhaust fan 

 

Air supply fan

 

stop

 

delay

 

 delay in stopping the air supply fan, after the electric pre-heater stops working. 

 

Minimum

 

outside

 

temperature

 

 the minimum outside temperature at which the HRU is permitted to operate. 

The HRU will not be able to operate below the threshold set in the 

Permitted

 

from

 

min

 

outside

 

temperature

 

parameter. In addition, the Min outside temperature parameter makes it possible to set a value of temperature 
below  which  the  HRU  will  not  be  enabled,  also  taking  into  account  the  value  of  the  difference  from  this 
temperature threshold set in the Hysteresis 

of min outside temperature

.  

 

Ramp 

  Settings  related  to  the  fan  ramp  (stepless  change  of  control).  The  parameter 

Fan  speeds  change 

increment 

serves to set the change increment for the supply air and exhaust air fan during the change in the 

control of their operation. 

NOTE 

The outside temperature is measured by a temperature sensor at the inlet to the air intake. 

 
Default settings 

 

Air handling unit default settings - this setting removes all changes made and restores the default settings 

 

NOTE

 

Restoring the default settings should be done with caution, taking into account the possibility of erasing 
important settings and the need to contact the installer or factory service

 

 
Start delay 

 

Start delay - setting the time between the opening of the cut-off dampers and the signal of the supply and 
exhaust fan operation permission 

 
Modbus Settings 

Settings related to Modbus communication. Set the 

Modbus Address

 and the preferred 

Baud rate

Number of

 

stop bits

 

and 

Parity

.  

 

Modbus

 

Activation

 

 activation/deactivation of the Modbus protocol. 

 

Editing of

 

Parameters 

 permission to edit parameters with the Modbus protocol. 

 

HRU control 

 permission to control the HRU with the Modbus protocol. 

 

Modification  disabling 

  activation/deactivation  of  the  disabling  the  parameter  modification.  When  this 

function is activated, only some of the controller parameters (such as ON/OFF or Modbus settings) can be 
changed, the edition of other parameters will be disabled. 

Exchanger anti-freezing system 

 

Pre-heater  outside  the  defrosting  period 

  activation  or  deactivation 

of  the  reheater  outside  the  defrosting 

period.

 

 

Activation threshold of the pre-heater activation outside the defrosting period 

 

Deactivation

 

history of the reheater outside the defrosting period 

 

additional temperature difference of the pre-

heater deactivation outside the defrosting period

 

 
 

Содержание Onyx SKY 1000

Страница 1: ...on and Maintenance Manual OnyX Sky Heat Recovery Units 2022 01 Frapol Sp z o o reserves the right to introduce changes without any prior notice Page 1 OPERATION AND MAINTENANCE MANUAL for Heat Recover...

Страница 2: ...24 5 4 Air filters 24 5 5 Fan 24 5 6 Installing the controller 24 5 7 Drainage of condensate 37 5 8 Electric heater 38 6 Pre start check and starting up 40 6 1 Check 40 6 2 Start up 41 7 Operation 41...

Страница 3: ...allation in accordance with the applicable safety regulations Persons who operate means of transport a forklift truck crane etc must have appropriate qualifications When transporting the unit wear per...

Страница 4: ...g and manufacturing the equipment solutions were applied that minimise possible hazards to persons and property However this does not eliminate all possible risks Below is the list of some events outs...

Страница 5: ...ent with the maximum dust concentration of 0 5 mg m3 The permissible temperature range of the air supplied to the HRU is 20 C to 40 C The maximum mixing ratio of the air supplied to the recuperator sh...

Страница 6: ...nance Manual OnyX Sky Heat Recovery Units 2022 01 Frapol Sp z o o reserves the right to introduce changes without any prior notice Page 6 3 4 External dimensions 3 4 1 OnyX Sky 250 right side 3 4 2 On...

Страница 7: ...n and Maintenance Manual OnyX Sky Heat Recovery Units 2022 01 Frapol Sp z o o reserves the right to introduce changes without any prior notice Page 7 3 4 3 OnyX Sky 500 right side 3 4 4 OnyX Sky 500 l...

Страница 8: ...n and Maintenance Manual OnyX Sky Heat Recovery Units 2022 01 Frapol Sp z o o reserves the right to introduce changes without any prior notice Page 8 3 4 5 OnyX Sky 750 right side 3 4 6 OnyX Sky 750 l...

Страница 9: ...and Maintenance Manual OnyX Sky Heat Recovery Units 2022 01 Frapol Sp z o o reserves the right to introduce changes without any prior notice Page 9 3 4 1 OnyX Sky 1000 right side 3 4 2 OnyX Sky 1000...

Страница 10: ...and Maintenance Manual OnyX Sky Heat Recovery Units 2022 01 Frapol Sp z o o reserves the right to introduce changes without any prior notice Page 10 3 4 3 OnyX Sky 1500 right side 3 4 4 OnyX Sky 1500...

Страница 11: ...and Maintenance Manual OnyX Sky Heat Recovery Units 2022 01 Frapol Sp z o o reserves the right to introduce changes without any prior notice Page 11 3 4 5 OnyX Sky 3000 right side 3 4 6 OnyX Sky 3000...

Страница 12: ...5 1 OnyX Sky 250 3 5 2 OnyX Sky 500 3 5 3 OnyX Sky 750 0 50 100 150 200 250 300 350 400 450 0 50 100 150 200 250 300 350 Static pressure Pa Air flow m3 h 100 70 40 0 100 200 300 400 500 600 700 800 0...

Страница 13: ...Sky 3000 0 100 200 300 400 500 600 700 0 100 200 300 400 500 600 700 800 900 1000 1100 1200 Static pressure Pa Air flow m3 h 100 70 40 0 200 400 600 800 1000 1200 1400 1600 0 200 400 600 800 1000 120...

Страница 14: ...e anti freeze system deactivated with balanced and adjusted ventilation system fresh air flow rate exhaust air flow rate and clean air filters The electrical power consumption is determined for the st...

Страница 15: ...W HRS temperature efficiency Air flow m3 h HRS temperature efficiency 1 HRS temperature efficiency 2 0 50 100 150 200 250 300 350 400 450 500 70 80 90 100 0 100 200 300 400 500 600 700 800 900 1000 1...

Страница 16: ...eristics Operating point 280 m3 h 100Pa all components of the HRU clean and dry 63 Hz 125 Hz 250 Hz 500 Hz 1 kHz 2 kHz 4 kHz 8 kHz dB dB A Air intake 56 53 9 57 6 58 6 53 6 52 2 46 6 34 7 60 Air suppl...

Страница 17: ...54 54 55 56 52 51 46 34 58 Air supply 63 67 66 66 65 63 59 54 69 Exhaust 54 54 55 56 52 51 46 34 58 Exhaust vent 63 67 66 66 65 63 59 54 69 Housing 52 53 47 38 36 42 34 27 49 3 7 3 OnyX Sky 750 Maximu...

Страница 18: ...0 57 Exhaust vent 68 69 67 65 65 62 57 50 69 Housing 57 55 48 37 36 41 32 23 49 3 7 5 OnyX Sky 1500 Maximum air flow 100 Pa m3 h 1498 Maximum fan power consumption W 1060 Duct pre heater power externa...

Страница 19: ...U clean and dry 63 Hz 125 Hz 250 Hz 500 Hz 1 kHz 2 kHz 4 kHz 8 kHz dB dB A Air intake 60 9 57 8 59 2 58 9 56 5 55 3 50 2 37 6 62 Air supply 69 9 70 8 70 2 68 9 69 5 67 3 63 2 57 6 74 Exhaust 60 9 57 8...

Страница 20: ...e assembly dismantling instructions www frapol com pl AEC polar temperate and tropical climates kWh year 950 413 368 AHS polar temperate and tropical climates kWh 8877 4538 2052 3 8 3 OnyX Sky 750 Pro...

Страница 21: ...Type of heat recovery system Other diaphragm Thermal efficiency of heat recovery 80 0 Maximum flow rate m3 h 998 7 Power consumption by the fan drive system W 438 Sound power level dB A 49 Reference f...

Страница 22: ...Operation and Maintenance Manual OnyX Sky Heat Recovery Units 2022 01 Frapol Sp z o o reserves the right to introduce changes without any prior notice Page 22...

Страница 23: ...ure ensuring proper load capacity space and uniform support for the unit Since it is required to provide drainage of condensate the unit should be positioned in such a way as to install the water trap...

Страница 24: ...onnector air intake Connector for the air supplied to rooms Exhaust air connector exhaust vent Connector for the air extracted from rooms 5 4 Air filters The HRU is supplied with a set of filters in t...

Страница 25: ...ependent of the controller are used Use additional protections that will safeguard the unit against the consequences of the controller failure or errors in its software The controller has the followin...

Страница 26: ...of air handling units or an installer familiar with this manual Installation must be carried out in accordance with the applicable regulations standards and guidelines given in the documentation of t...

Страница 27: ...e previously recessed in the wall and led through the hole in the cover 2 Plug the wire conductors correctly into the socket in the cover 2 Use the hooks 3 to place the panel in the cover and latch 4...

Страница 28: ...ty of any equipment that emits strong electromagnetic fields either Drill the holes in the wall and use the screws max 3 mm to fix the mounting frame on the selected place on the wall maintaining its...

Страница 29: ...ogue and transmission outputs will damage the controller and pose a risk of electric shock DANGER Connect the protective conductor of the power supply cable to the PE input of the module the housing t...

Страница 30: ...01 Frapol Sp z o o reserves the right to introduce changes without any prior notice Page 30 5 6 5 Electrical wiring diagram of the controller board Protections F1 HRU protection F2 controller protect...

Страница 31: ...ut OUT2 W2 exhaust fan max 750W 230 V output OUT3 N1 pre heater if the heater power exceeds 1000 W supply only the contactor coil 230 V output OUT4 N2 reheater if the heater power exceeds 1000 W suppl...

Страница 32: ...e to protect the water heat exchanger from freezing 5 6 7 Connecting and checking temperaturesensors NOTE The sensors necessary to activate the controller and ensure its correct operation are the supp...

Страница 33: ...lectrical connection according to the diagram below Connection of pressure hoses Depending on the device model one or two pressure hoses may be present in the masking electrical box The cables should...

Страница 34: ...uroPlus v 1 0 CORE support module for the correct use of the Modbus RTU communication protocol require changing the position of the switch no 2 located on the module in accordance with the diagram bel...

Страница 35: ...connected to the controller additional options will appear in the main menu of the controller Menu Information FraNET WiFi Menu Information FraNET LAN Menu General settings FraNET Wi Fi When connectin...

Страница 36: ...rvice parameters of the controller from the website level After selecting this box it is necessary to enter the password to access service settings of the controller Service access allows accessing an...

Страница 37: ...480 1 60 580 2 00 730 2 50 920 3 15 1000 4 00 Replacing the control panel NOTE When replacing the control panel ensure that its software is compatible with the software in the controller module 5 6 1...

Страница 38: ...m in each pole via an automatic switch or contactor The connection of the electric heater to the mains must be confirmed by a report drawn up after measuring the insulation of the supply cable and the...

Страница 39: ...ol Sp z o o reserves the right to introduce changes without any prior notice Page 39 5 8 2 Wiring diagram of the electric duct heaters Power supply 1x230 V NE B 1x230 Plus NI series heaters power 0 5...

Страница 40: ...General status Are the individual components of the HRU properly and tightly assembled Is the interior of the HRU free from foreign objects Are the flexible flanges for connecting ventilation ducts t...

Страница 41: ...em DANGER Before performing any maintenance works make sure that the supply voltage is disconnected and the circuit breaker is in the disconnected position 7 1 Filters Periodic inspection replacement...

Страница 42: ...exchanger with compressed air or a vacuum cleaner Check also whether the condensate trap is dirty the water trap is unobstructed and filled with water and the bypass damper rotates freely 7 3 Electric...

Страница 43: ...select a parameter from the list increase the value of the edited parameter and switch between the main screens 3 ENTER button 4 EXIT button 5 Button used to select a parameter from the list decrease...

Страница 44: ...exchanger temperature and GHE ground air heat exchanger actuator position OFF ON 2 Supply set temperature 13 Air intake 3 Supply measured temperature 14 Air intake temperature external 4 Supply air f...

Страница 45: ...ter quick return to the main screen from each menu level scrolling the parameter list information about the selected parameter entering the selected menu item or confirming the setting for the selecte...

Страница 46: ...d editing selected parameters Key 1 Air handling unit operating status Operation Pause Stop 7 Basic information if pressed it displays all available information about ventilation system operation stat...

Страница 47: ...R1 R2 flow rate demand threshold hood mode or air filter pressure switch SAP signalling input from the fire alarm control unit ECO signal input from the annunciator panel TR1 TR2 heater thermostat Q1...

Страница 48: ...ules Operational schedule Work schedule Time 1 Time 5 Alarm control panel ECO Operation of the alarm control panel Reaction of HRU HRU switch off Supply air flow m3 h Exhaust air flow m3 h Input logic...

Страница 49: ...panel The HRU setpoint temperature is set in the menu Setpoint temperature settings Additionally it is possible to choose the sensor for controlling the setpoint temperature by using parameter Primar...

Страница 50: ...e 4 for setting the individual temperature setpoints with the use of parameter Pre set temperature and supply and exhaust air flows Additional operating status activation of an additional temporary op...

Страница 51: ...tatus of the digital input to Normally Open NO or Normally Closed NC Ventilation duration the time in minutes during which ventilation will continue Cyclic ventilation duration the time interval withi...

Страница 52: ...ttings the time after which the screen saver appears is set in Screen saver timer You can set the operating mode in the Screen saver mode to Off On or Timer Address settings setting an individual pane...

Страница 53: ...n connect the power supply to the controller First of all change the program in module A of the controller After restarting the controller go to Menu General settings Software update and then change t...

Страница 54: ...serves the right to introduce changes without any prior notice Page 54 Below is an overview of the website and mobile application with sample values corresponding to the operating parameters of the co...

Страница 55: ...ed Continuously from the moment of recording the cause then the alarm disappears The temperature sensor downstream of the heat exchanger is defective Exhaust vent temperature sensor is defective Room...

Страница 56: ...at which may need to be reset has been noted Signalling of alarm electric heater alarm procedure Continuously after recording the cause then the alarm disappears Possible overheating of the reheater T...

Страница 57: ...panel 26 air intake filter 27 extraction filter 28 differential pressure sensors 29 air quality sensor 30 laminar flow limiter f General principle of operation When the controller is switched on the a...

Страница 58: ...tential free contacts Reserve 1 None Heat recovery Radiator Heater Reserve 2 None Heat recovery Radiator Heater Reserve 3 None Heat recovery Radiator Heater Cooling demand threshold 0 100 Heating dema...

Страница 59: ...50 Air supply fan stop delay 0 20min Air exhaust fan stop delay 0 20min Min Outside temperature Permitted from min outside temp No Yes Min outside temperature 30 30 C Hysteresis of min outside tempera...

Страница 60: ...Cooling demand threshold 0 100 Heating demand treshold 0 100 Air intake treshold for Reserve 2 20 20 C Air supply treshold for Rererve 2 20 20 C Heaters Primary air heater type Off Electric Water Reh...

Страница 61: ...Exhaust air fan minimum control 25 100 Exhaust air fan maximum control 75 100 Air supply fan stop delay 0 20min Air exhaust fan stop delay 0 20min Max asymmetry 10 50 Min outside temperature Permitte...

Страница 62: ...e notification about the necessity to perform periodic inspection Resetting work day counter reset the number of working days of the unit in order to calculate the time left to inspection and to disab...

Страница 63: ...perature enters the room Activation of the operation will result in an additional parameter Mixing box settings at which the following functions are available Minimum control signal of the mixing box...

Страница 64: ...into account the value of the difference from this temperature threshold set in the Hysteresis of min outside temperature Ramp Settings related to the fan ramp stepless change of control The parameter...

Страница 65: ...ation outputs 3xRS485 including one separated Outputs with a potential free contact 3 NO normally open 2 NO NC switchable Power outputs 2 NO 1000 W 2 NO 750W Potential signalling outputs 3 NO 230 V 8...

Страница 66: ...ent collection points Information on the addresses of these points can be found among others on the website of the given municipality directly to the waste equipment processing plant points of sale fo...

Страница 67: ...peration Exposure to environmental factors Damage due to over voltage or atmospheric discharges Damage caused by negligent maintenance Accidents or random events 11 Complaints A complaint should be su...

Страница 68: ...ling unit Type model Serial No Date of sale Proof of purchase No Stamp of the point of sale Stamp and signature of the Installer Date Date Date of submitting Date of repair Description of defect Mater...

Страница 69: ...Comments Assembly and installation Electrical connections Hydraulic connections e g connecting a drain trap Start up Measurements Results of measurements of the unit operation parameters Air supply Ex...

Страница 70: ...ery Units 2022 01 Frapol Sp z o o reserves the right to introduce changes without any prior notice Page 70 FRAPOL Sp z o o ul Mierzeja Wi lana 8 30 832 Krak w Tel 48 12 653 27 66 48 12 659 05 77 fax 4...

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