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4

Note:

  EF1 welding cables use special 7 pin connectors.

Parts

Bridging cables (x2)

EF

1

 Electrofusion Welder

7pin Secondary 

welding cable

Power cable

7 Pin Fusion chamber welding cable

Application

The EF1 is designed to automatically weld UPP™ Primary and Secondary 

Containment electrofusion fittings, Electrofusion Chambers and Large 

diameter 10 amp fittings. This is done by using color-coded welding leads as 

shown below. 

Type  

of  

Fitting

Welding 

Cable  

Colour

Size of 

Welding 

Pin 

(mm)

Current 

(amps)

Weld Time 

@ 20C

(Seconds)

Primary and Gemini 

Secondary fittings

Red

4

4

184

Secondary

Green

2

5

80

Fusion Chamber

White

2.3

7

360

Large Diameter (10amp)

Black

2

10

365

The EF1 can be used in ambient temperatures between -15 °C (5 ºF) and 

+45 °C (113 ºF). Only personnel fully trained and certified in the use and 

installation of the UPP™ system should use this equipment.

7 pin Primary and Gemini 

Secondary welding cable

Содержание EF1-230V

Страница 1: ...nd Held Welder Operating Manual For use Only with UPP Electrofusion Components Franklin Fueling Systems 3760 Marsh Rd Madison WI 53718 USA Tel 1 608 838 8786 800 225 9787 Fax 1 608 838 6433 www franklinfueling com ...

Страница 2: ...he welder from getting wet Always check that the power source is within the parameters shown below before using the EF1 Never lift or pull the machine by its power cable or the welding cables Never disconnect welding cables by pulling the cable always pull off the connectors Never re weld a fitting that is still warm Serious fire or burn damage can occur and hot material may be ejected from the we...

Страница 3: ...ed with A quality 230 VAC 50Hz power supply with maximum tolerance of 15 A quality generator capable of supplying a minimum of 2 8kW 3 5 kVA Note that an earth spike grounding rod must be used with generators If used with a 110v to 230v step up transformer follow these specifications Safety Isolating transformer 3 3kVA minimum Auto transformer 3 3kVa minimum Extension Cords Cables Extension cables...

Страница 4: ...fittings This is done by using color coded welding leads as shown below Type of Fitting Welding Cable Colour Size of Welding Pin mm Current amps Weld Time 20C Seconds Primary and Gemini Secondary fittings Red 4 4 184 Secondary Green 2 5 80 Fusion Chamber White 2 3 7 360 Large Diameter 10amp Black 2 10 365 The EF1 can be used in ambient temperatures between 15 C 5ºF and 45 C 113ºF Only personnel fu...

Страница 5: ...energy required to weld correctly It must therefore be allowed to reach ambient temperature before use and must be at the same temperature as the fitting to be welded The temperature sensor is located adjacent to the power cable entry gland The EF1 works on standard alternating current and either a mains connection or a generator can be used Generators must have a rated output of at least 3 5kVA a...

Страница 6: ...the orange START button until first weld light illuminates The first weld light comes on then successive LEDs light up until green 100 LED is lit showing weld is complete 6 Disconnect welding lead from fitting The 100 LED and Power LED remains on 7 ALWAYS Reset for next weld by holding START button for 3 seconds All LEDs will light in sequence then the green power LED remains on Other Important Ti...

Страница 7: ...or no marking may NOT be welded in series Maintenance There are no user serviceable parts inside the EF1 welding unit Damaged or defective products should be returned to an approved service agent for repair or calibration Welding unit and cables should be checked for damage or defects and parts repaired or replaced prior to each use The welding unit can be cleaned using a soft brush or cloth After...

Страница 8: ...erature of the EF1 is not between 15 C 5ºF and 45 C 113ºF Allow EF1 and fitting to cool in the shade Wait for ambient temperature to return to range 5 No output current open circuit Loose connection to terminal pin Loose contact in the welding circuit Faulty fitting Start button not depressed for long enough Make sure connectors are pushed firmly on to terminal pins Check welding cable connection ...

Страница 9: ...tion of Conformity This welding unit has been designed to comply with the harmonised standards under New Approach directives and has been CE Marked accordingly The applicable standards are 2004 108 EC Electromagnetic compatibility 2006 95 EC Low voltage equipment 98 37 EC Machinery safety 94 62 EC Packaging and packaging waste 2008 34 EC Waste electrical and electronic equipment 2008 35 EC Restric...

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Страница 12: ... FFS 2014 408001010 Rev4 ...

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