Franklin Fueling Systems HEALY VP1000-220-IC Скачать руководство пользователя страница 8

8

Installing the VP1000-220-IC System

Mounting the Vacuum Pump & Electrical 

Conduit Assembly

The VP1000-220-IC System must be installed by a 

licensed petroleum technician following all applicable 

federal and local codes / regulations.

Warning

Disable and tag-out all electrical feeds 

into the dispenser. No electrical power 

is allowed to the dispenser during the 

installation of the vacuum pump and 

control module. 

The recommended mounting position of the VP1000-

220-IC vacuum pump is with the vacuum inlet and the 

electrical connection facing upwards towards the top of the 

dispenser. 
•   The vacuum pump’s performance is not affected by the 

mounting location within a dispenser. 

•   The vacuum pump can be mounted at any location 

within the hazardous area of a dispenser if all applicable 

NFPA codes are followed.

•   The installation must use “UL” approved electrical 

conduit, explosion-proof junction box, and electrical 

union as required components connecting the VP1000 

vacuum pump to the potted conduit.

The vacuum pump can be mounted on any solid surface 

or dispenser brace suitable to support the weight of the 

pump (32 lbs. / 14.51 Kg). The black steel bracket that is 

attached to the VP1000-220-IC Vacuum Pump can be 

removed and rotated (3 different mounting positions) so 

as to achieve the recommended mounting position of 

the pump. If additional support is needed, the use of the 

universal steel bracket supplied in the universal hardware 

kit is recommended. 

1.  Begin the installation by mounting the vapor pump 

in the hazardous portion of the dispenser. Do not 

final tighten the mounting bolts at this time.

2.  Install the Potted Conduit Assembly in an available 

barrier knockout (Figure 9). The potted conduit 

assembly is used for the electrical conduit 

transition from the hazardous area into the 

electronic area where the VP1000-220-IC will be 

interfaced with existing dispenser electronics. 

3.  The opening required through the vapor barrier for 

the potted assembly must be 1-1/8" in diameter. 

Installers can use a sheet metal punch to create 

the opening or use an existing knock-out if 

available. 

4.  Remove the top hex nut and washer from the 

potted conduit assembly. Guide the assembly 

through the knock-out, replace the washer, thread 

the hex nut back onto the assembly, and hand-

tighten the assembly into place. If the dispenser 

has dual vapor barriers, the rubber washer is 

installed on the top side of the lower deck. (See 

Figure 9).

Some dispensers have 2 decks.

Dispenser deck(s) between

hydraulics and electronics.

Free space

between decks

List of items included with potted conduit

1.  Hex jam nut (2 required)

2.  Washer, metal (2 required)

3.  Washer, rubber (1 required) if

  dispenser has two decks between

  hydraulic area and electronics area.

4.  ¾" x 6" potted conduit

  (36" of wires at module end)

  (42" of wires at VP1000-220-IC end)

Wires from

potted conduit

to VP1000-220-IC

Figure 9: List of items Included with Potted Conduit

To power supply

and solenoid signal 

To VP1000-220-IC

vacuum pump 

Figure 10: Junction Box Wiring

5.  After the potted conduit and the VP1000 vacuum 

pump are in place (not final tightened), you can begin 

to make up the electrical conduit that will connect the 

two components. Keep in mind that an electrical union 

and the explosion proof junction box must be installed 

between the two points.

Содержание HEALY VP1000-220-IC

Страница 1: ...cations VP1000 220 IC Franklin Fueling Systems 3760 Marsh Rd Madison WI 53718 USA Tel 1 608 838 8786 800 225 9787 Fax 1 608 838 6433 www franklinfueling com Manual Revision Date Changes from previous revision 405177002 3 March 2012 Removed pipe tape material brand reference ...

Страница 2: ...nting the Vacuum Pump 7 Installing the VP1000 220 IC System 8 Mounting the Vacuum Pump Electrical Conduit Assembly 8 Non Hazardous Wiring Installation 9 Installing Dispensing Hanging Hardware 11 Hose Adapters 11 Testing the System 11 VP1000 220 IC Troubleshooting 11 VP1000 220 IC Vane Rotor Service Replacement Guide 12 Start Up New Installation Warranty Annual Testing Form 13 ...

Страница 3: ... from a spark can result if the electrical circuit breakers are accidentally turned on during installation or servicing Please refer to the appropriate documentation for any other related equipment for complete installation and safety information Follow all federal state and local laws governing the installation of this product and its associated systems When no other regulations apply follow NFPA...

Страница 4: ...trofit to make existing equipment compatible with Healy Systems technology Specifications 1 8 Hp 220 VAC input 2 Amp AC Note All electrical and hydraulic plumbing fittings referred to in these instructions must be UL listed or recognized Note The VP1000 220 IC will increase the current draw of the dispenser by 2 amps The preferred mounting position of the VP1000 220 IC Vacuum Pump is with the vacu...

Страница 5: ...dy dispenser including dispensers with existing Balance or VacAssist piping Three items are required for complete retrofit installations VP1000 220 IC Vapor kit and Electrical kit Other supplies beyond these items may also be needed to complete your installation i e electrical nipples and possibly additional vapor connections Assorted lengths of UL Listed electrical nipples as well as pipe or elec...

Страница 6: ...O D Type L copper tubing in combination with NPT x 5 8 Flare Fittings when connecting to existing dispenser vapor piping NO COMPRESSION FITTINGS ALLOWED Additional connectors or fittings may be required to adapt to the original dispenser piping Vapor Kit Z071V Part Quantity 12 Length type L Copper Tubing 1 1 2 Ball Valve 1 1 2 x 1 4 x 1 2 NPT Tee 1 1 4 NPT Hex Pipe Plug 1 1x1 2 NPT Reducing Bell 1...

Страница 7: ...or up to 1 pipe Tape Measure PTFE Pipe Tape 1 2 or 3 8 Ratchet set w Sockets 1 4 through 9 16 3 Extension Dispenser Access Lock out and tag out all electrical power to dispenser being modified Secure dispenser access keys from station management Remove dispenser panels and open doors as required for installation Before Mounting the Vacuum Pump The vacuum pump inlet cover must be accessible for ser...

Страница 8: ...er Do not final tighten the mounting bolts at this time 2 Install the Potted Conduit Assembly in an available barrier knockout Figure 9 The potted conduit assembly is used for the electrical conduit transition from the hazardous area into the electronic area where the VP1000 220 IC will be interfaced with existing dispenser electronics 3 The opening required through the vapor barrier for the potte...

Страница 9: ... approximately 6 or 15 24 cm Refer to Figure 11 Junction Box Connections for connections from bottom portion of the potted conduit and VP1000 220 IC wires at the explosion proof junction box 3 In the non hazardous portions of the dispenser locate the solenoid valve board that controls the signals AC or DC entering or exiting the product solenoid valves 4 Locate the dispenser wire harness that carr...

Страница 10: ...idually in junction box Connections to Electronics 18 AWG wires Black potted conduit to Main Power 220VAC Black potted conduit to Main Power Neutral Green w Yellow potted conduit to Main Power Ground 22 AWG wires Red potted conduit to A Side Solenoid Signal Red potted conduit to B Side Solenoid Signal Purple potted conduit to A B Side Solenoid Neutrals Orange potted conduit is capped Explosion Pro...

Страница 11: ...r Non Vapor ready dispensers with BSP connections Dispensers containing existing VacAssist or Balance Stage II piping DO NOT use this adapter Hose Adapter Non Vapor Standard Units Fixed Elbow Healy Threads NPT or BSP Threads Vapor Port Figure 12 Non Vapor Ready Adapter Testing the System 1 Carefully review all work completed making sure that all mechanical joints are thoroughly tightened and that ...

Страница 12: ...not remedy these conditions p n 405266901 8 If there is no visible damage use a lint free cloth with isopropyl alcohol to clean the rotor and vanes 9 Using a lint free cloth with isopropyl alcohol thoroughly clean the inside of the pump ring and rear of the pump cavity the rotor shaft and the inside of the pump cover 10 Reposition the shaft if necessary so that the shaft key notch is in the 12 o c...

Страница 13: ...vacuum reading is less than 60 wc it could indicate a problem with the VP1000 220 IC Remove the dispenser from service Use the troubleshooting section of the manual to investigate problem or contact the FFS Technical Help Desk at 800 984 6266 for assistance Dispenser Vapor Line Integrity Test B 4 VACUUM TEST Using VP1000 220 IC as vacuum source Initial Vacuum test reading wc Vacuum test reading af...

Страница 14: ...14 Note All dimensions are approximate and for reference only Figure 14 VP1000 220 IC Dimensions ...

Страница 15: ...15 Page intentionally blank ...

Страница 16: ... 2012 FFS 405177002 Rev 3 ...

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