13
START-UP/NEW INSTALLATION/ WARRANTY/ ANNUAL TESTING FORM (Rev. 05/07)
HEALY VP1000-220-IC VACUUM PUMP
Date___________________
•
Start-Up / New Installations
—
Complete sections 3, 4, 5 and 6 of SIDE B.
•
Warranty Service or Annual Testing — Conduct the appropriate tests specified on SIDE B.
SIDE B
Warranty Service
Complete Troubleshooting Sections
B-1 and B-2
Start-up/ New Installations/ Annual Testing
Complete Sections
B-3 through B-6
B-1
1. All fault conditions require removal and cleaning or replacement of the rotor and vanes located inside the vacuum
pumps round front cover assembly. Use the VP1000 ROTOR & VANE SERVICE AND REPLACEMENT GUIDE in the
applicable manual of the ARB Approved Installation, Operation and Maintenance Manual for Executive Orders.
2. Clean all surfaces including vanes, rotor, rotor housing and cover assembly.
3. Manually spin and inspect the motor shaft for bearing wear before re-installing the rotor kit.
4. Replace motor when bearings or shaft are damaged or worn.
5. Check O-ring seal before replacing rotor cover assembly.
B-2
Re-Assemble / Reset Vacuum Pump and Module. (Power must be removed from both the vacuum pump and dispenser
for 20
seconds to reset the system
).
B-3
1. Install 0-100 inch water column (“ wc) vacuum mechanical gauge at the VP1000-220-IC test port.
2. Authorize the dispenser for fueling. The VP1000-220-IC will begin to run.
3. Close the ball valve at the pump inlet.
4. Record the initial vacuum reading on the gauge – Record the final vacuum reading after 60 seconds.
5. Open the ball valve at the pump inlet.
6. Leaks must be repaired when the vacuum reading falls more than 4” wc in 60 seconds.
7. Retest until all leaks have been repaired.
8. Record data in Section B-4.
Note: If the initial vacuum reading is less than 60” wc, it could indicate a problem with the VP1000-220-IC.
Remove the dispenser from service. Use the troubleshooting section of the manual to investigate problem or contact
the FFS Technical Help Desk at (800) 984-6266 for assistance.
Dispenser
V
apor
Line
Integrity
T
est
B-4
VACUUM TEST Using VP1000-
220-IC as vacuum source
Initial Vacuum test reading (“ wc)
Vacuum test reading after 60 sec. (“ wc)
B-5
With one side of the dispenser authorized (VP1000-220-IC running) and the ball valve at the pump inlet open, dispense in
handheld position a minimum of 0.5 gallons (1.9 liters) of fuel into a vehicle or test tank. Record the vacuum level while
dispensing. Repeat test for the other side of the dispenser.
1. Side “A” Dispensing Vacuum ____________” wc
2. Side “B” Dispensing Vacuum ____________” wc
Note: If the dispensing vacuum is less than 60” wc, remove the dispenser from service. See the troubleshooting
section of the manual or contact FFS Technical Help Desk at (800) 984-6266 for assistance.
Dispenser Vacuum
T
est
B-6
Test the VP1000-220-IC Vacuum Pump for normal operation. Use the 6 step procedure titled, “Testing the VP1000-220-IC Vacuum
Pump for normal operation using the following test procedure:” in Section 1.1 (Weekly Inspection and Testing) of the Healy Systems
Scheduled Maintenance document in the ARB Approved Installation, Operation and Maintenance Manual for the Healy Phase II EVR
System not Including ISD. This is to verify that the pump recognizes when both sides of the dispenser are activated for fueling.
Does the VP1000-220-IC Vacuum Pump change speeds (audible increase) when both sides are activated for fueling?
Yes No
If the answer is no,
use the troubleshooting section of the manual to investigate problem or contact the FFS Technical
Help Desk at (800) 984-6266 for assistance.
Audible
Increase
Test
Repairs - Comments
To Obtain Returned Goods Authorization number (RGA#) Call (800) 984 -6266
