background image

8

 

 

anything other  than its intended use. Do 
not use as a support or roller.

 

• 

Do not  locate  cylinders in  passageways 

or work area  where they may be struck.

 

• 

Do not use a wrench or hammer to open

 

a cylinder valve that cannot be  opened 
by  hand.  Notify  your supplier.

 

• 

Do not  modify or exchange gas cylinder 

fittings.

 

• 

Do not deface or alter name, number or 

other markings on a cylinder. Do not rely 
on cylinder color to  identify  the  contents.

 

• 

Do  not  connect  a  regulator  to  a  cylinder 

containing  gas  other  than  that  for 
which the  regulator  was  designed.

 

• 

Do not attempt  to  make regulator repairs.

 

Send  faulty  regulators  to  manufacturer’s 
designated  repair  center  for  repair.

 

• 

Do not attempt  to lubricate a  regulator.

 

• 

Always  change  cylinders  carefully  to  pre- 

vent leaks and damage to  their  walls, 
valves,  or  safety  devices.

 

• 

Always secure cylinders with a steel chain 

so that they cannot be knocked over.

 

• 

Always  protect  a  cylinder,  especially  the 

valve,  from bumps, falls,  falling objects 
and weather.  Remember  that  gasses  in

 

the  cylinders  are  under pressure and 
damage to a regulator can cause the reg-

 

ulator or portion of the regulator to be

 

explosively  ejected  from  the  cylinder.

 

• 

Always  make  certain  the  cylinder  cap  is 

securely  in  place  on  the  cylinder,  when-

 

ever the cylinder is moved.

 

• 

Always close  the cylinder  valve  and 

immediately  remove  a  faulty  regulator

 

from service, for repair, if any of the fol- 
lowing  conditions  exist.

 

• 

Gas  leaks  externally.

 

• 

Delivery  pressure  continues  to  rise  with 

down  stream  valve  closed.

 

• 

The gauge pointer does not move off the

 

stop pin when pressurized or fails to return 
to the stop pin after pressure is released.

 

 

WARNING

 

 

This  product  contains  chemicals,  including 
lead,  or  otherwise  produces  chemicals 
known to the State of California to cause 
cancer,  birth  defects  and  other  reproductive 
harm. 

Wash  hands  after  Handling. 

(California Health  &  Safety  Code  Sec.

 

25249.5  et  seq.)

 

ADDITIONAL  SAFETY INFORMATION

 

For  additional  information  concerning  weld-

 

ing safety, refer  to  the  following standards 
and comply  with  them  as  applicable.

 

 

• 

ANSI Standard Z49.1  – SAFETY IN

 

WELDING  AND  CUTTING  –  obtainable 
from  the American  Welding  Society,  550 
NW Le Jeune Road, Miami, FL 33126

 

Telephone  (800)  443-9353,  Fax  (305) 
443-7559  –  www.amweld.org  or 
www.aws.org

 

• 

ANSI Standard Z87.1  –  SAFE  PRAC- 
TICE FOR  OCCUPATION AND  EDUCA- 
TIONAL EYE AND  FACE  PROTECTION

 

–  obtainable  from  the American  National 
Standards  Institute,  11 West 42nd St.,

 

New  York,  NY 10036 Telephone (212)

 

642-4900,

 

Fax  (212)  398-0023  –  www.ansi.org

 

• 

NFPA Standard 51B  –  CUTTING AND

 

WELDING  PROCESS  –  obtainable  from 
the  National  Fire  Protection  Association, 
1  Batterymarch  Park,  P.O.  Box  9101,

 

Quincy,  MA 02269-9101  Telephone  (617)

 

770-3000

 

Fax  (617)  770-0700  –  www.nfpa.org

 

• 

OSHA Standard  29 CFR, Part  1910, 
Subpart  Q.,  WELDING,  CUTTING AND

 

BRAZING  –  obtainable  from  your state 
OSHA office or U.S.  Dept. of Labor

 

OSHA,  Office  of  Public Affairs,  Room 
N3647,  200  Constitution Ave.,

 

Washington,  DC  20210  –  www.osha.gov

 

• 

CSA Standard W117.2 – Code for SAFE- 
TY IN WELDING AND  CUTTING.  –

 

obtainable  from  Canadian  Standards

 

Association,  178  Rexdale  Blvd., 
Etobicoke,  Ontario  M9W  1R3  – 
www.csa.ca

 

• 

American  Welding  Society  Standard A6.0.

 

WELDING AND  CUTTING  CON- 
TAINERS WHICH  HAVE  HELD  COM-

 

BUSTIBLES.  –  obtainable  from  the 
American Welding  Society,  550  NW  Le 
Jeune Road,  Miami,  FL 33126 Telephone

 

(800) 443-9353, Fax  (305)  443-7559  –

 

www.amweld.org  or  www.aws.org

 

Содержание MIG 180FI

Страница 1: ...e Speed Control Multiple Power SeHings Thermal Overload Protection Welds all types of Mild Carbon Steel Stainless Steel Aluminum Cast Iron Complete Ready to Weld Comes with Operating Manual Set Up Cha...

Страница 2: ...Avenue Fort Collins co 80521 1 800 521 6038 forneywelding forneyind com 6 Purchaser 1 Warranty The original purchaser of the Forney Industries product The warranty is not transferable Forney Industrie...

Страница 3: ...stalling the Feet 12 Selecting Shielding Gas 12 Installing the Shielding Gas 13 Check the Gas Flow 13 Align and Set the Drive Roller 14 Install the Welding Wire 14 Set the Wire Drive Tension 16 Instal...

Страница 4: ...welder Failure to comply with these instructions could result in personal injury and or property damage RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE Note The following safety alert symbols identify...

Страница 5: ...ay Do not attempt to plug the welder into the power source if the ground prong on power cord plug is bent over broken off or missing Do not allow the welder to be connected to the power source or atte...

Страница 6: ...clothing that contains oil grease or other flammable substances Do not wear flammable hair preparations Do not weld in an area until it is checked and cleared of combustible and or flam mable material...

Страница 7: ...erchloroethylene can be decomposed by the heat of an electric arc or its ultraviolet radiation These actions can cause PHOSGENE a HIGH LY TOXIC gas to form along with other lung and eye irritating gas...

Страница 8: ...fails to return to the stop pin after pressure is released WARNING This product contains chemicals including lead or otherwise produces chemicals known to the State of California to cause cancer birt...

Страница 9: ...ents the maximum welding time allowed The balance of the 10 minute cycle is required for cooling Your new welder has a duty cycle rating of 25 at the rated output This means that you can weld for 2 5...

Страница 10: ...gun Voltage Selectors The voltage selectors control the weld heat There are six voltage heat selections available on this welder Lower voltage less heat is achieved by set ting the Voltage Selector Sw...

Страница 11: ...mance an extension cord should not be used unless absolutely nec essary If necessary care must be taken in selecting an extension cord appropriate for use with your specific welder Select a properly g...

Страница 12: ...he front screw holes on the bottom of the welder The curved face of the front feet should face the front of the welder 3 Insert the two Phillips head screws includ ed in the accessories bag into the h...

Страница 13: ...stand and fol low all the COMPRESSED GASSES AND EQUIPMENT HAZARDS in the SAFETY SUMMARY at the front of this manual Secure your gas cylinder to the welding cart or other fixed support 1 Remove the pro...

Страница 14: ...hand turning the spool counter clockwise Be careful not to allow the wire to come out of the rear end of the gun without hold ing onto it or it will unspool itself Put the end of the wire into the ho...

Страница 15: ...oller or will not be able to feed at all If TOO LITTLE tension is applied the spool of wire will want to unspool itself Readjust the drive brake tension as necessary to correct for either problem 7 Af...

Страница 16: ...d hand tighten securely 21 Install the nozzle on the gun assembly For best results coat the inside of the nozzle with anti stick spray or gel 22 Cut off the excess wire that extends past the end of th...

Страница 17: ...tor on the inside of your welder A For Gasless FCAW welding mount the Ground Clamp ring terminal to the mounting post and the Torch ring terminal to the mounting post B For MIG GMAW welding mount the...

Страница 18: ...NING IN THE WIRE SPEED This is one of the most important parts of MIG welder operation and must be done before starting each welding jobor whenever any of the following variables are changed heat sett...

Страница 19: ...tempt to make any repairs on valuable equipment until you have satisfied yourself that your practice welds are of good appearance and free of slag or gas inclusions What you fail to learn through prac...

Страница 20: ...s Direction and Speed A solid weld bead requires that the welding gun be moved steadily and at the right speed along the weld joint Moving the gun too fast too slow or erratically will prevent proper...

Страница 21: ...still allowing slow enough travel speed to achieve good penetration A good starting point for angle B is about 30 degrees DOWN from being perpendicular to the work piece Figure 15 Horizontal Position...

Страница 22: ...a bevel on the edge of one or both pieces of the metal being joined When this is done a V is created between the two pieces of metal that will have to be welded closed In most cases more than one pas...

Страница 23: ...f the three spot weld meth ods In this method a hole is punched or drilled into the top piece of metal and the arc is directed through the hole to pene trate into the bottom piece The puddle is allowe...

Страница 24: ...e while allowing the wire to pass through it smoothly Always use a contact tip stamped with the same diameter as the wire it will be used with Note Due to inherent variances in flux cored welding wire...

Страница 25: ...liner and remove wire from gun assembly 5 Lay gun cable and gun handle straight out in front of unit 6 Remove gun liner holding clamp by removing two self tapping screws and two bolts with nuts 7 Take...

Страница 26: ...cleaning cleaning the nozzle and occasionally retight ening screws there is no periodic mainte nance recommended for your welder Figure 22 Gun Assembly TROUBLESHOOTING The following TROUBLESHOOTING in...

Страница 27: ...3 Wrong type or size wire 4 Poor ground connection 5 Wrong size contact tip 6 Loose gun connection or faulty gun assembly 7 Wrong welding polarity set 8 Dirty or rusty welding wire 1 Blow inside of m...

Страница 28: ...J I GAS I I _ I l Ct l13 J l NO GAS I I I l J F1 F2 THERM OSTAT THERM OSTAT TIHERM OSTAT TERM OSTATOS TERM OSTATI M WIRE FEEDING M OTOR DRAHTVORSCHUB MOTOR MOTEUR D EN TRAINEMEN T DU FI L EQUIPO ARRA...

Страница 29: ...CONMUTADOR COMMUTATOR 54 TORCH TRIGGER BRENNER SCHALlER BOUTON TORCHE PU LSADOR DE LA ANTORCHA PULSANTE TORC I A T1 TRANSFORM ER TRANSF ORMATOR TiRANSFORMATEUR TRANSF OR ADOR TRASFORMATORE XL CHOKE I...

Страница 30: ...1 18 22205164 85251 SWITCH 17A CM 13 CS017M0 1 19 21605036 85293 CABLE CLAMP PG21 BLAC 1 20 20220120 85226 POWER CABLE 3X12AWG 2 5M 50A 6 50P 1 21 21690179 85237 SWITCH KNOB 38 1 22 22200039 85250 GRE...

Страница 31: ...w 0 4 1...

Страница 32: ...SWAN NECK LINER 1 85192 ISOLATING COVER FOR NECK 2 85295 TW1 TORCH DIFFUSER 1 60170 0 024 CONTACT TIP 1 60171 0 030 CONTACT TIP 1 60172 0 035 CONTACT TIP 1 85316 TORCH GAS NOZZLE 1 85313 FAST ON CONT...

Страница 33: ......

Страница 34: ...32 y 5 3 2 J 6 7 I I I I I _ j B I 4 12 11...

Страница 35: ...ics Fine tune the arc to match travel speed and torch angl e by adjusting the wire speed to achi e ve a smooth sounding arc After installing new wire spool make sure welding I I M IN 2 r wire is inser...

Страница 36: ...34 NOTES...

Страница 37: ...I I S I N C E 1932...

Страница 38: ...Forney Industries Inc 1 800 521 6038 www forneyind com...

Отзывы: