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TABLE  OF  CONTENTS

 

 

SAFETY  SUMMARY

 

 

Every  welder respects  the  tools  with  which 
they  work. They know  that  the  tools repre- 
sent  years  of  constantly  improved  designs 
and  developments.  The  true  craftsman  also 
knows that tools are dangerous if misused or 
abused.

 

 

Reading  this  operator’s  manual  before  using 
the welder will enable you to do a better, 
safer  job.  Learn  the  welder’s  applications 
and limitations as  well as  the  specific poten- 
tial  hazards  peculiar  to  welding.

 

 

IMPORTANT SAFETY INFORMATION

 

 

The  following  safety  information  is  provided 
as guidelines to help you operate your new 
welder  under  the  safest  possible  conditions. 
Any  equipment  that  uses electrical  power 
can be potentially dangerous to  use when 
safety  or  safe  handling instructions are not 
known or  not  followed. The  following  safety 
information is provided to give the user the 
information  necessary  for  safe  use  and 
operation.

 

 

A procedure  step  preceded  by  a 

WARNING 

is an indication that the next step contains a 
procedure that might be injurious to a  person 
if  proper  safety  precautions are  not  heeded.

 

 

A procedure preceded by a 

CAUTION 

is an 

indication that the next  step contains a pro- 
cedure  that  might  damage  the  equipment 
being  used.

 

 

NOTE 

may be used before or after a pro- 

cedure  step  to  highlight or  explain  something 
in that step.

 

 

READ  ALL  SAFETY  INSTRUCTIONS

 

CAREFULLY 

before  attempting  to  install, 

operate, or service this  welder. Failure to

 

comply  with  these  instructions  could result  in

 

personal  injury  and/or  property  damage.

 

 

RETAIN  THESE  INSTRUCTIONS  FOR 
FUTURE  REFERENCE.

 

 

Note:

 

•  The  following  safety  alert  symbols  identify 

important  safety  messages  in  this  manual.

 

•  When  you  see  one  of  the  symbols  shown 

here,  be  alert  to  the  possibility  of  personal 
injury  and  carefully  read  the  message  that 
follows.

 

 

This symbol  indicates that  the  pos- 
sibility of  electric shock  hazard 
exists  during the  operation of  the 
step(s)  that  follow.

 

 

This symbol  indicates that  the  pos- 
sibility of fire hazard  exists  during 
the operation of  the step(s) that 
follow.

 

 

This symbol  indicates that  the  hel- 
met must be worn during the 
step(s)  that follow to  protect 
against eye  damage  and  burns 
due to  flash hazard.

 

 

This symbol  indicates that  the  pos- 
sibility of  toxic gas hazard exists 
during operation of  the  step(s)  that 
follow.

 

 

This symbol  indicates that  the  pos- 
sibility of being burned by hot slag 
exists  during operation of  the 
step(s)  that  follow.

 

 

This symbol indicates  that  the  eye 
protection should be  worn to  pro- 
tect against flying debris in the fol- 
lowing  step(s).

 

 

This symbol  indicates that  the  pos- 
sibility of injury or death exists  due 
to  improper  handling  and  mainte- 
nance  of  compresses  gas  cylin- 
ders  or  regulators.

 

 

•  Published  standards  on  safety  are  avail- 

able. They  are  listed  in ADDITIONAL 
SAFETY  INFORMATION  at  the  end  of  this 
SAFETY  SUMMARY.

 

 

The  National  Electrical  Code,  Occupation 
Safety  and  Health Act  regulations,  local 
industrial  codes  and  local  inspection  require- 
ments  also provide a  basis for equipment 
installation,  use,  and  service.

 

Содержание MIG 180FI

Страница 1: ...e Speed Control Multiple Power SeHings Thermal Overload Protection Welds all types of Mild Carbon Steel Stainless Steel Aluminum Cast Iron Complete Ready to Weld Comes with Operating Manual Set Up Cha...

Страница 2: ...Avenue Fort Collins co 80521 1 800 521 6038 forneywelding forneyind com 6 Purchaser 1 Warranty The original purchaser of the Forney Industries product The warranty is not transferable Forney Industrie...

Страница 3: ...stalling the Feet 12 Selecting Shielding Gas 12 Installing the Shielding Gas 13 Check the Gas Flow 13 Align and Set the Drive Roller 14 Install the Welding Wire 14 Set the Wire Drive Tension 16 Instal...

Страница 4: ...welder Failure to comply with these instructions could result in personal injury and or property damage RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE Note The following safety alert symbols identify...

Страница 5: ...ay Do not attempt to plug the welder into the power source if the ground prong on power cord plug is bent over broken off or missing Do not allow the welder to be connected to the power source or atte...

Страница 6: ...clothing that contains oil grease or other flammable substances Do not wear flammable hair preparations Do not weld in an area until it is checked and cleared of combustible and or flam mable material...

Страница 7: ...erchloroethylene can be decomposed by the heat of an electric arc or its ultraviolet radiation These actions can cause PHOSGENE a HIGH LY TOXIC gas to form along with other lung and eye irritating gas...

Страница 8: ...fails to return to the stop pin after pressure is released WARNING This product contains chemicals including lead or otherwise produces chemicals known to the State of California to cause cancer birt...

Страница 9: ...ents the maximum welding time allowed The balance of the 10 minute cycle is required for cooling Your new welder has a duty cycle rating of 25 at the rated output This means that you can weld for 2 5...

Страница 10: ...gun Voltage Selectors The voltage selectors control the weld heat There are six voltage heat selections available on this welder Lower voltage less heat is achieved by set ting the Voltage Selector Sw...

Страница 11: ...mance an extension cord should not be used unless absolutely nec essary If necessary care must be taken in selecting an extension cord appropriate for use with your specific welder Select a properly g...

Страница 12: ...he front screw holes on the bottom of the welder The curved face of the front feet should face the front of the welder 3 Insert the two Phillips head screws includ ed in the accessories bag into the h...

Страница 13: ...stand and fol low all the COMPRESSED GASSES AND EQUIPMENT HAZARDS in the SAFETY SUMMARY at the front of this manual Secure your gas cylinder to the welding cart or other fixed support 1 Remove the pro...

Страница 14: ...hand turning the spool counter clockwise Be careful not to allow the wire to come out of the rear end of the gun without hold ing onto it or it will unspool itself Put the end of the wire into the ho...

Страница 15: ...oller or will not be able to feed at all If TOO LITTLE tension is applied the spool of wire will want to unspool itself Readjust the drive brake tension as necessary to correct for either problem 7 Af...

Страница 16: ...d hand tighten securely 21 Install the nozzle on the gun assembly For best results coat the inside of the nozzle with anti stick spray or gel 22 Cut off the excess wire that extends past the end of th...

Страница 17: ...tor on the inside of your welder A For Gasless FCAW welding mount the Ground Clamp ring terminal to the mounting post and the Torch ring terminal to the mounting post B For MIG GMAW welding mount the...

Страница 18: ...NING IN THE WIRE SPEED This is one of the most important parts of MIG welder operation and must be done before starting each welding jobor whenever any of the following variables are changed heat sett...

Страница 19: ...tempt to make any repairs on valuable equipment until you have satisfied yourself that your practice welds are of good appearance and free of slag or gas inclusions What you fail to learn through prac...

Страница 20: ...s Direction and Speed A solid weld bead requires that the welding gun be moved steadily and at the right speed along the weld joint Moving the gun too fast too slow or erratically will prevent proper...

Страница 21: ...still allowing slow enough travel speed to achieve good penetration A good starting point for angle B is about 30 degrees DOWN from being perpendicular to the work piece Figure 15 Horizontal Position...

Страница 22: ...a bevel on the edge of one or both pieces of the metal being joined When this is done a V is created between the two pieces of metal that will have to be welded closed In most cases more than one pas...

Страница 23: ...f the three spot weld meth ods In this method a hole is punched or drilled into the top piece of metal and the arc is directed through the hole to pene trate into the bottom piece The puddle is allowe...

Страница 24: ...e while allowing the wire to pass through it smoothly Always use a contact tip stamped with the same diameter as the wire it will be used with Note Due to inherent variances in flux cored welding wire...

Страница 25: ...liner and remove wire from gun assembly 5 Lay gun cable and gun handle straight out in front of unit 6 Remove gun liner holding clamp by removing two self tapping screws and two bolts with nuts 7 Take...

Страница 26: ...cleaning cleaning the nozzle and occasionally retight ening screws there is no periodic mainte nance recommended for your welder Figure 22 Gun Assembly TROUBLESHOOTING The following TROUBLESHOOTING in...

Страница 27: ...3 Wrong type or size wire 4 Poor ground connection 5 Wrong size contact tip 6 Loose gun connection or faulty gun assembly 7 Wrong welding polarity set 8 Dirty or rusty welding wire 1 Blow inside of m...

Страница 28: ...J I GAS I I _ I l Ct l13 J l NO GAS I I I l J F1 F2 THERM OSTAT THERM OSTAT TIHERM OSTAT TERM OSTATOS TERM OSTATI M WIRE FEEDING M OTOR DRAHTVORSCHUB MOTOR MOTEUR D EN TRAINEMEN T DU FI L EQUIPO ARRA...

Страница 29: ...CONMUTADOR COMMUTATOR 54 TORCH TRIGGER BRENNER SCHALlER BOUTON TORCHE PU LSADOR DE LA ANTORCHA PULSANTE TORC I A T1 TRANSFORM ER TRANSF ORMATOR TiRANSFORMATEUR TRANSF OR ADOR TRASFORMATORE XL CHOKE I...

Страница 30: ...1 18 22205164 85251 SWITCH 17A CM 13 CS017M0 1 19 21605036 85293 CABLE CLAMP PG21 BLAC 1 20 20220120 85226 POWER CABLE 3X12AWG 2 5M 50A 6 50P 1 21 21690179 85237 SWITCH KNOB 38 1 22 22200039 85250 GRE...

Страница 31: ...w 0 4 1...

Страница 32: ...SWAN NECK LINER 1 85192 ISOLATING COVER FOR NECK 2 85295 TW1 TORCH DIFFUSER 1 60170 0 024 CONTACT TIP 1 60171 0 030 CONTACT TIP 1 60172 0 035 CONTACT TIP 1 85316 TORCH GAS NOZZLE 1 85313 FAST ON CONT...

Страница 33: ......

Страница 34: ...32 y 5 3 2 J 6 7 I I I I I _ j B I 4 12 11...

Страница 35: ...ics Fine tune the arc to match travel speed and torch angl e by adjusting the wire speed to achi e ve a smooth sounding arc After installing new wire spool make sure welding I I M IN 2 r wire is inser...

Страница 36: ...34 NOTES...

Страница 37: ...I I S I N C E 1932...

Страница 38: ...Forney Industries Inc 1 800 521 6038 www forneyind com...

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