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the end of the gun assembly.

 

2.  Make sure the proper groove on the drive 

roller is in place for the wire being installed. 
If the proper groove is not in place, change 
the drive roller as described above.

 

3.  Unwrap the spool of wire and then find the 

leading end of the wire (it goes through a

 

hole in the outer edge of the spool and is 
bent over the spool edge to prevent the

 

wire from unspooling), BUT DO NOT 
UNHOOK  IT YET.

 

4.  Place the spool on the spindle in such a

 

manner that  when the  wire comes off  the 
spool, it  will  look like the top illustration in 
Figure 6. The welding wire should always

 

come off the top of the spool into the drive

 

mechanism.

 

 

Figure  6. 

Wire  Installation

 

 

5.  If you are installing a four-inch spool of 

wire, install the drive brake hardware on 
the top of the spool of wire according to

 

figure  7A.  If  you  are  installing  an  eight-inch 
spool,  install  the  spindle  adapter  and  drive 
brake hardware as shown in Figure 7B.

 

The purpose of the drive brake is to cause 
the spool of wire to stop turning at nearly 
the same moment that wire feeding stops.

 

6.  Once the drive brake hardware is installed,

 

set the spool tension. With one hand, turn 
the wire spool and continue turning it while 
adjusting the tension on the spool. With 
your free hand, tighten (turn clockwise) the 
knob that holds the spool in place. Stop 
tightening when drag is felt on the wire 
spool that you are turning, then stop hand- 
turning the wire spool.

 

Note: 

If TOO MUCH tension is applied to the 

wire spool, the wire will slip on the drive roller or

 

will not be able to feed at all. If TOO LITTLE 
tension  is  applied,  the  spool  of  wire  will  want  to 
unspool  itself.   Readjust  the  drive  brake  tension

 

as necessary to correct for either problem.

 

7.  After checking to make sure that your 

welder is disconnected from the ac power 
source, free the leading end of the wire

 

from the spool, but do not let go of it until

 

told to do so, or the wire will unspool itself.

 

8.  Use a wire cutter, cut the bent end off the 

leading end of the wire so that only a 
straight leading end remains.

 

9.  Loosen the tension adjusting screw holding 

the drive tension arm in place and lift the 
tension arm up off the drive roller.

 

10. Insert the leading end of the wire into the 

inlet guide tube. Then push it across the

 

drive roller and into the gun assembly

 

about six inches.

 

CAUTION

 

Make certain that the welding wire is actually is 
going into the gun liner. Be very sure it has not 
somehow been accidentally been routed 
alongside the liner or even in some other 
direction. If this should happen, the wire could 
feed inside the cable casing or take a right 
angle and follow the wires and gas hose inside 
the welder. It could also feed back on itself 
jamming up the mechanism.

 

11. Line the wire up in the inside groove of the 

drive roller, then allow the drive tension 
arm to drop onto the drive roller.

 

12. Flip the quick release drive tensioner back 

up into position on the drive tensioner arm.

 

13. Tighten (turn clockwise) the drive tension

 

adjusting screw until the tension roller is 
applying enough force on the wire to pre-

 

vent it from slipping out of the drive assem-

 

Figure  7A. 

Drive 

Brake  Hardware 

Installation

 

Figure  7B. 

Spindle 

Adapter  and  Drive 

Brake  Installation

 

bly.

 

14. Let go of the wire.

 

Содержание MIG 180FI

Страница 1: ...e Speed Control Multiple Power SeHings Thermal Overload Protection Welds all types of Mild Carbon Steel Stainless Steel Aluminum Cast Iron Complete Ready to Weld Comes with Operating Manual Set Up Cha...

Страница 2: ...Avenue Fort Collins co 80521 1 800 521 6038 forneywelding forneyind com 6 Purchaser 1 Warranty The original purchaser of the Forney Industries product The warranty is not transferable Forney Industrie...

Страница 3: ...stalling the Feet 12 Selecting Shielding Gas 12 Installing the Shielding Gas 13 Check the Gas Flow 13 Align and Set the Drive Roller 14 Install the Welding Wire 14 Set the Wire Drive Tension 16 Instal...

Страница 4: ...welder Failure to comply with these instructions could result in personal injury and or property damage RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE Note The following safety alert symbols identify...

Страница 5: ...ay Do not attempt to plug the welder into the power source if the ground prong on power cord plug is bent over broken off or missing Do not allow the welder to be connected to the power source or atte...

Страница 6: ...clothing that contains oil grease or other flammable substances Do not wear flammable hair preparations Do not weld in an area until it is checked and cleared of combustible and or flam mable material...

Страница 7: ...erchloroethylene can be decomposed by the heat of an electric arc or its ultraviolet radiation These actions can cause PHOSGENE a HIGH LY TOXIC gas to form along with other lung and eye irritating gas...

Страница 8: ...fails to return to the stop pin after pressure is released WARNING This product contains chemicals including lead or otherwise produces chemicals known to the State of California to cause cancer birt...

Страница 9: ...ents the maximum welding time allowed The balance of the 10 minute cycle is required for cooling Your new welder has a duty cycle rating of 25 at the rated output This means that you can weld for 2 5...

Страница 10: ...gun Voltage Selectors The voltage selectors control the weld heat There are six voltage heat selections available on this welder Lower voltage less heat is achieved by set ting the Voltage Selector Sw...

Страница 11: ...mance an extension cord should not be used unless absolutely nec essary If necessary care must be taken in selecting an extension cord appropriate for use with your specific welder Select a properly g...

Страница 12: ...he front screw holes on the bottom of the welder The curved face of the front feet should face the front of the welder 3 Insert the two Phillips head screws includ ed in the accessories bag into the h...

Страница 13: ...stand and fol low all the COMPRESSED GASSES AND EQUIPMENT HAZARDS in the SAFETY SUMMARY at the front of this manual Secure your gas cylinder to the welding cart or other fixed support 1 Remove the pro...

Страница 14: ...hand turning the spool counter clockwise Be careful not to allow the wire to come out of the rear end of the gun without hold ing onto it or it will unspool itself Put the end of the wire into the ho...

Страница 15: ...oller or will not be able to feed at all If TOO LITTLE tension is applied the spool of wire will want to unspool itself Readjust the drive brake tension as necessary to correct for either problem 7 Af...

Страница 16: ...d hand tighten securely 21 Install the nozzle on the gun assembly For best results coat the inside of the nozzle with anti stick spray or gel 22 Cut off the excess wire that extends past the end of th...

Страница 17: ...tor on the inside of your welder A For Gasless FCAW welding mount the Ground Clamp ring terminal to the mounting post and the Torch ring terminal to the mounting post B For MIG GMAW welding mount the...

Страница 18: ...NING IN THE WIRE SPEED This is one of the most important parts of MIG welder operation and must be done before starting each welding jobor whenever any of the following variables are changed heat sett...

Страница 19: ...tempt to make any repairs on valuable equipment until you have satisfied yourself that your practice welds are of good appearance and free of slag or gas inclusions What you fail to learn through prac...

Страница 20: ...s Direction and Speed A solid weld bead requires that the welding gun be moved steadily and at the right speed along the weld joint Moving the gun too fast too slow or erratically will prevent proper...

Страница 21: ...still allowing slow enough travel speed to achieve good penetration A good starting point for angle B is about 30 degrees DOWN from being perpendicular to the work piece Figure 15 Horizontal Position...

Страница 22: ...a bevel on the edge of one or both pieces of the metal being joined When this is done a V is created between the two pieces of metal that will have to be welded closed In most cases more than one pas...

Страница 23: ...f the three spot weld meth ods In this method a hole is punched or drilled into the top piece of metal and the arc is directed through the hole to pene trate into the bottom piece The puddle is allowe...

Страница 24: ...e while allowing the wire to pass through it smoothly Always use a contact tip stamped with the same diameter as the wire it will be used with Note Due to inherent variances in flux cored welding wire...

Страница 25: ...liner and remove wire from gun assembly 5 Lay gun cable and gun handle straight out in front of unit 6 Remove gun liner holding clamp by removing two self tapping screws and two bolts with nuts 7 Take...

Страница 26: ...cleaning cleaning the nozzle and occasionally retight ening screws there is no periodic mainte nance recommended for your welder Figure 22 Gun Assembly TROUBLESHOOTING The following TROUBLESHOOTING in...

Страница 27: ...3 Wrong type or size wire 4 Poor ground connection 5 Wrong size contact tip 6 Loose gun connection or faulty gun assembly 7 Wrong welding polarity set 8 Dirty or rusty welding wire 1 Blow inside of m...

Страница 28: ...J I GAS I I _ I l Ct l13 J l NO GAS I I I l J F1 F2 THERM OSTAT THERM OSTAT TIHERM OSTAT TERM OSTATOS TERM OSTATI M WIRE FEEDING M OTOR DRAHTVORSCHUB MOTOR MOTEUR D EN TRAINEMEN T DU FI L EQUIPO ARRA...

Страница 29: ...CONMUTADOR COMMUTATOR 54 TORCH TRIGGER BRENNER SCHALlER BOUTON TORCHE PU LSADOR DE LA ANTORCHA PULSANTE TORC I A T1 TRANSFORM ER TRANSF ORMATOR TiRANSFORMATEUR TRANSF OR ADOR TRASFORMATORE XL CHOKE I...

Страница 30: ...1 18 22205164 85251 SWITCH 17A CM 13 CS017M0 1 19 21605036 85293 CABLE CLAMP PG21 BLAC 1 20 20220120 85226 POWER CABLE 3X12AWG 2 5M 50A 6 50P 1 21 21690179 85237 SWITCH KNOB 38 1 22 22200039 85250 GRE...

Страница 31: ...w 0 4 1...

Страница 32: ...SWAN NECK LINER 1 85192 ISOLATING COVER FOR NECK 2 85295 TW1 TORCH DIFFUSER 1 60170 0 024 CONTACT TIP 1 60171 0 030 CONTACT TIP 1 60172 0 035 CONTACT TIP 1 85316 TORCH GAS NOZZLE 1 85313 FAST ON CONT...

Страница 33: ......

Страница 34: ...32 y 5 3 2 J 6 7 I I I I I _ j B I 4 12 11...

Страница 35: ...ics Fine tune the arc to match travel speed and torch angl e by adjusting the wire speed to achi e ve a smooth sounding arc After installing new wire spool make sure welding I I M IN 2 r wire is inser...

Страница 36: ...34 NOTES...

Страница 37: ...I I S I N C E 1932...

Страница 38: ...Forney Industries Inc 1 800 521 6038 www forneyind com...

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