background image

MAXFire

®

 Series 100 Gas Igniters Manual 

372001-04 Rev. C 
 

Section 4 Installation 

4.1  Mount Tube / Guide Tube 

Typically, the mount tube is fixed permanently to the burner front plate and supports the igniter assembly.  
The design of the MAXFire

®

 igniter allows the user to weld the guide tube directly to the burner front plate, 

if desired.   
 

1.

 

Cut a hole through the burner front plate in the location desired or as indicated on the installation 
drawing. The diameter of the hole should be slightly larger than the outside diameter of the mount 
tube. 

 
2.

 

Insert the mount tube through the front plate and into the burner area.  Support the mount tube at the 
position  and  penetration  angle  required  or  indicated  on  the  optional  installation  drawing.    During 
retrofit  or  replacement  applications,  insert  the  MAXFire

®

  igniter  to  the  same  location  as  the 

previous igniter. As a general rule, the tip of the igniter should be 3 inches (± 

1

/

8

”) behind a vertical 

plane through the position of the main burner fuel nozzle. 

 
3.

 

Seal-weld  the  mount  tube  to  the  burner  front  plate.    On  some  older  installations  where  cast  iron 
plates  must  be  penetrated,  a  steel  flange  or  cover  plate  can  be  bolted  to  the  cast  iron,  so  that  the 
mount tube can be welded to that flange or plate.  When installing the guide tube, avoid contact with 
internal  burner  parts,  such  as  air  vanes  or  burner  sleeves.  Occasionally,  air  vanes  may  have  to  be 
trimmed in order to provide clearance for the mount tube. 

 
4.

 

Before  tightening  the  mount  tube  squeeze  collar,  rotate  the  guide  tube  to  accept  flexible  hose 
connection for cooling/combustion air. Tighten the nuts of the squeeze collar to hold the guide tube 
securely in position. 

 
5.

 

Before  inserting  the  guide  tube  into  the  mount  tube,  inspect  the  primary  combustion  region  for 
cleanliness and check the position of the spark rod tip.   Figure 4-1 illustrates the correct position of 
the spark rod tip. 

 

Figure 4-1  Igniter Tip Arrangement   

Baffle Plate 

Igniter Guide 

Tube 

Orifice Tube 

Spark Rod Tip 

Spark rod tip positioned 

1

/

16

” 

through the baffle plate 

Igniter Firing 
Tip 

Fuel Transport  

Tube 

Содержание MAXFire 100 Series

Страница 1: ...MAXFire Series 100 Gas Igniters Manual Publication 372001 04 Rev C...

Страница 2: ...ys reflect the latest configuration of the equipment It should be noted however that Forney Corporation will furnish updated pages only if Forney authorizes a modification and accomplished under Forne...

Страница 3: ...Section 5 Commissioning 7 5 1 Igniter Flame Detection 7 Section 6 Troubleshooting 8 Section 7 Maintenance 9 7 1 Guide Tube 9 7 2 Igniter 9 Section 8 Storage 10 Section 9 Return or Repair Service 10 S...

Страница 4: ...and support under prescribed light off conditions Class 3 igniters are used for light off only and are not intended for warm up or support MAXFire igniters are available in a variety of hardware conf...

Страница 5: ...iew port for flame detector sighting If this location is utilized Forney s initial start up procedure should be adhered to in its entirety Reference Section 5 Commissioning 1 3 Mount Tube In most appl...

Страница 6: ...pendent 5 to 10 MMBtu hr 10 psig 11 to 15 MMBtu hr 15 to 20 psig 5 10 and 15 MMBtu hr 15 psig 20 and 25 MMBtu hr 25 psig 25 to 50 MMBtu hr 15 to 25 psig Gas inlet port NPT NPT 1 NPT 1 NPT 2 NPT Coolin...

Страница 7: ...xercise extreme care when the power unit is open Refer to the HESI Service Manual for safety instructions for HESI equipment 7 Ensure that no voltage is present prior to disconnecting any terminations...

Страница 8: ...plane through the position of the main burner fuel nozzle 3 Seal weld the mount tube to the burner front plate On some older installations where cast iron plates must be penetrated a steel flange or...

Страница 9: ...During installation tap off the gas header from the top or side to help prevent contamination 2 Install gas pressure regulators in the gas headers to ensure that the specified pressure is maintained a...

Страница 10: ...__ Adjust the cooling combustion air manual valve to supply proper airflow reference Specifications section of this manual _________ Adjust the pressure regulator on the igniter gas header to obtain t...

Страница 11: ...ion Figure 3 and is producing sparks If the HESI or HTSI fails to generate sparks refer to the HESI or HTSI Service Manual for additional guidance on fault isolation The two fuel orifices in the orifi...

Страница 12: ...e guide tube every 12 months or during a scheduled boiler outage and examined as follows 1 Close the manual gas shutoff valve in line with this igniter 2 Disconnect the gas line from the inlet to the...

Страница 13: ...d in accordance with these RMA instructions To issue an RMA Forney must have the following information List of equipment to be returned by stock number model number Reason for return Company name and...

Страница 14: ...replacement parts that should be in the customer s stock for system startup and the first year of operation Replacement parts should be ordered as necessary to maintain the suggested stock of spare p...

Отзывы: