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MAXFire

®

 Series 100 Gas Igniters Manual 

372001-04 Rev. C 
 

4.2  Fuel and Air Piping 

Forney recommends using the following general guidelines regarding fuel and air piping. 
 

NOTE:  

In applications for boilers with multiple igniters and burners, equal air and gas flow distribution 

to each igniter are important for reliable and efficient operation. Care should be exercised in the design of 
fuel and air headers to obtain uniform distribution under all flow conditions. 

 

1.

 

To  prevent  contamination  of  the  igniter,  ensure  that  all  fuel  and  air  piping  and  hoses  have  been 
blown free of debris and moisture. During installation, tap off the gas header from the top or side to 
help prevent contamination. 

 

2.

 

Install gas pressure regulators in the gas headers to ensure that the specified pressure is maintained 
at the  igniter.    Ensure that the selected  regulator  has the  required  turndown  capacity  and  response 
time  capability  needed  for  this  application.  Install  strainers  upstream  to  protect  regulator  from 
debris. 

 

CAUTION: 

  Install  flexible  hoses  between  the  rigid  supply  headers  to  the  igniter  that  allow  adequate 

length for maximum thermal expansion of the boiler.

 

 

3.

 

Position igniter as needed to accept the flexible hose from air and gas supply. Ensure that all bends 
in the flexible hose are in the same plane. Figure 4-2 illustrates a typical piping arrangement. 

 

 

 

Figure 4-2  Typical Fuel Piping Arrangement

Содержание MAXFire 100 Series

Страница 1: ...MAXFire Series 100 Gas Igniters Manual Publication 372001 04 Rev C...

Страница 2: ...ys reflect the latest configuration of the equipment It should be noted however that Forney Corporation will furnish updated pages only if Forney authorizes a modification and accomplished under Forne...

Страница 3: ...Section 5 Commissioning 7 5 1 Igniter Flame Detection 7 Section 6 Troubleshooting 8 Section 7 Maintenance 9 7 1 Guide Tube 9 7 2 Igniter 9 Section 8 Storage 10 Section 9 Return or Repair Service 10 S...

Страница 4: ...and support under prescribed light off conditions Class 3 igniters are used for light off only and are not intended for warm up or support MAXFire igniters are available in a variety of hardware conf...

Страница 5: ...iew port for flame detector sighting If this location is utilized Forney s initial start up procedure should be adhered to in its entirety Reference Section 5 Commissioning 1 3 Mount Tube In most appl...

Страница 6: ...pendent 5 to 10 MMBtu hr 10 psig 11 to 15 MMBtu hr 15 to 20 psig 5 10 and 15 MMBtu hr 15 psig 20 and 25 MMBtu hr 25 psig 25 to 50 MMBtu hr 15 to 25 psig Gas inlet port NPT NPT 1 NPT 1 NPT 2 NPT Coolin...

Страница 7: ...xercise extreme care when the power unit is open Refer to the HESI Service Manual for safety instructions for HESI equipment 7 Ensure that no voltage is present prior to disconnecting any terminations...

Страница 8: ...plane through the position of the main burner fuel nozzle 3 Seal weld the mount tube to the burner front plate On some older installations where cast iron plates must be penetrated a steel flange or...

Страница 9: ...During installation tap off the gas header from the top or side to help prevent contamination 2 Install gas pressure regulators in the gas headers to ensure that the specified pressure is maintained a...

Страница 10: ...__ Adjust the cooling combustion air manual valve to supply proper airflow reference Specifications section of this manual _________ Adjust the pressure regulator on the igniter gas header to obtain t...

Страница 11: ...ion Figure 3 and is producing sparks If the HESI or HTSI fails to generate sparks refer to the HESI or HTSI Service Manual for additional guidance on fault isolation The two fuel orifices in the orifi...

Страница 12: ...e guide tube every 12 months or during a scheduled boiler outage and examined as follows 1 Close the manual gas shutoff valve in line with this igniter 2 Disconnect the gas line from the inlet to the...

Страница 13: ...d in accordance with these RMA instructions To issue an RMA Forney must have the following information List of equipment to be returned by stock number model number Reason for return Company name and...

Страница 14: ...replacement parts that should be in the customer s stock for system startup and the first year of operation Replacement parts should be ordered as necessary to maintain the suggested stock of spare p...

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