Ford 2005 E-Series Скачать руководство пользователя страница 9

E-SERIES 

(May, 2004)

7

VEHICLE DESCRIPTION

VEHICLE DESCRIPTION

INCOMPLETE VEHICLE MANUAL COVER

The  cover  of  this  manual  identifies  the  three  incomplete 

vehicle confi gurations for which compliance representations 

are contained in this manual. Also, a label is affi xed to the 

cover which includes the Vehicle Identifi cation Number (VIN) 

for the specifi c vehicle to which this manual belongs. The label 

identifi es the following information which pertains only to the 

vehicle with the corresponding VIN.

• The GVWR
• The front and rear GAWRs
• Tire and wheel size
• Cold tire infl ation pressure (kPa/PSI)
• Completed vehicle type(s) into which the incomplete 

vehicle may be manufactured

• Optional prep package when the vehicle is so equipped

INCOMPLETE VEHICLE LABEL

All E-Series incomplete vehicles manufactured by Ford Motor 

Company will have an incomplete vehicle label affi xed to the 

driver-door lock pillar, except Basic (Stripped) Chassis. The 

incomplete vehicle label for the Basic (Stripped) Chassis is 

affi xed to the front structure. The sample labels, shown below, 

are typical of that provided. 
The  5th,  6th,  and  7th  digits  of  the Vehicle  Identification 

Number (VIN) will identify the incomplete vehicle type. These 

three digits are used in the Completed Vehicle Types charts 

on page 8. 

California Air Resources Board (CARB), requires a Vehicle 

Identifi cation Number (VIN) Label having a non-contact, bar-

code, reading wand capability. The bar-code directly below 

the VIN on the incomplete vehicle label, when provided, will 

comply with this regulation. See page 51 for location and other 

requirements.
The  Canadian  Motor Vehicle  Safety  Act  and  Regulations 

require installation of an incomplete vehicle certifi cation label 

with the National Safety mark on it on vehicles manufactured 

for sale in Canada. A label representative of those installed by 

Ford Motor Company assembly plants is shown below.

OPTIONAL PREP PACKAGES

Incomplete  vehicles  produced  by  Ford  Motor  Company, 

in  some  instances,  are  equipped  with  an  optional  prep 

package. These include the Ambulance Prep, School Bus 

Prep, Motorhome Prep, and Shuttle Bus Prep. The completed 

vehicle type charts on page 8 will identify incomplete vehicles 

and the optional prep packages or trim codes that may be 

required by Ford Motor Company if fi nal stage manufacturers 

wish to rely on the Statements of Conformity or, in some cases, 

preserve the Ford Motor Company new vehicle warranty.
If an incomplete vehicle is equipped with an optional prep 

package,  both  the  incomplete  vehicle  label  affixed  to  the 

vehicle and the label on the front of this manual will identify 

the prep package.

INCOMPLETE VEHICLE LABELS

INCOMPLETE VEHICLE MANUFACTURED BY

FORD MOTOR COMPANY

MADE IN U.S.A.

GVWR:

:

FRONT GAWR:

VIN:

PSI COLD

PSI COLD

WITH

TIRES

RIMS

WITH

TIRES

RIMS

REAR GAWR:

EXTERIOR PAINT COLORS

WB

TYPEGVW

BODY TRANS AXLE TAPE SPRINGS

161

F379

AJ8

E

65

N Y

4200LB

1905KG

LT215/85R16D

16X6K

11000LB/4989KG

8250LB

3742KG

LT215/85R16D

16X6K

65

DUAL

58

F85B1520472AB

TYPICAL E-SERIES - U.S.

AT

AT

TYPICAL E-SERIES - CANADA

VSO

410047

BAR CODE V.I.N

(CALIFORNIA)

VSO

VEHICLE

DATE OF

MANUFACTURE

VEHICLE TYPE

(SEE CHART

ON PAGE 8)

OPTIONAL

PREP PACKAGE

VSO

VEHICLE

DATE OF

MANUFACTURE

VEHICLE TYPE

(SEE CHART

ON PAGE 8)

01/05

DATE

01/05

DATE

1FDKE37HZ5HA24638

EQUIPPED WITH THE FORD

AMBULANCE PREP PKG.

VSO

1019

.

1FDKE37HZ5HA24639

Содержание 2005 E-Series

Страница 1: ...KEEP UNTIL THE VEHICLE IS COMPLETED BY THE FINAL STAGE MANUFACTURER 2005 E SERIES INCOMPLETE VEHICLE MANUAL May 2004 5C2S 19A268 AA Incomplete Vehicle Types For This Manual INCOMPLETE E SERIES VANS W...

Страница 2: ...X X X X X X 124 Accelerator Control Systems X X X X X 131 School Bus Pedestrian Safety Devices except Multifunction School Activity Bus X 135 Light Vehicle Brake Systems X 10 X 10 X 10 X 10 X 10 201 O...

Страница 3: ...of 4536 kg 10 000 lb or less and an unloaded vehicle weight of 2495 kg 5500 lb or less 4 Applicable to vehicles with a GVWR of 2722 kg 6000 lb or less 5 Injury criteria required for vehicles with a G...

Страница 4: ...nder the headings Unleaded Gasoline Label page 49 Warranty and Maintenance page 50 and Emission Control Information Label page 50 It is the responsibility of the final stage manufacturer to determine...

Страница 5: ...Vehicles MDPV 49 Frontal Area and Weight Restrictions 49 High Altitude Requirements 49 Emission Control Hardware 49 Unleaded Gasoline Label 49 Exterior Noise 50 Tampering with Noise Controls 50 Warra...

Страница 6: ...ab cut out for the intended installation of a structure that permits access from the driver s area to the back of the completed vehicle Ford Motor Company Cutaway Chassis Canada an incomplete vehicle...

Страница 7: ...ada the unique Design H point as defined in section 2 2 11 1 of SAE Recommended Practice J1100 June 1993 that a establishes the rearmost normal design driving or riding position of each designated sea...

Страница 8: ...l Regulations Vehicles Manufactured in Two or More Stages Part 568 specifies that final stage manufacturers must complete vehicles in compliance with all applicable Federal Motor Vehicle Safety Standa...

Страница 9: ...requirements The Canadian Motor Vehicle Safety Act and Regulations require installation of an incomplete vehicle certification label with the National Safety mark on it on vehicles manufactured for s...

Страница 10: ...5 COMPLETED VEHICLE TYPES COMPLETED VEHICLE TYPES IMPORTANT Ford Motor Company makes no representation that the completed vehicle types listed above are the only vehicle types appropriate for the inc...

Страница 11: ...Cutaway This vehicle when completed will conform to Standard 101 Controls and Displays if The controls displays and their identifications supplied by Ford Motor Company are not removed relocated alter...

Страница 12: ...s added to this vehicle it must conform to the requirements of this Standard 1 Route the cable after the instrument cluster is installed in the vehicle Do not kink the cable Do not bend the cable to a...

Страница 13: ...he Ford Source Book See your local Ford Dealer and refer to appropriate model year and specific vehicle for required information Abbreviation definitions and a vehicle diagram to assist with the equat...

Страница 14: ...front seats and forward of the centerline of the rear axle Do not restrict the E Series seat travel and provide seatback clearance to obtain the torso angle as shown in Figure C page 32 The horizontal...

Страница 15: ...ound in Table B page 15 The maximum GAWRs and GVWR as identified on the cover of this document are not exceeded with the vehicle weight at Unloaded Vehicle Weight Passenger Load P See E Series Passeng...

Страница 16: ...Weight at the rear wheels of the vehicle chassis and cab fuel tanks full pounds Including option weight Wc Weight of the vehicle chassis and cab fuel tanks full pounds Including option weight WB Vehic...

Страница 17: ...0 E 350 Basic Stripped Chassis DRW 4013 158 3946 8700 E 350 Basic Stripped Chassis DRW 4470 176 3946 8700 1 2767 kg 6100 lb When completed with 6 or less designated seating positions 2 Maximum unloade...

Страница 18: ...e the CGh of the vehicle from Equation B into the appropriate equations below to determine the allowable range of the CGv If the actual CGv from Equation A is within the range calculated the center of...

Страница 19: ...es vehicles will meet the FMVSS 108 requirement for DRL s when DRL s are provided Conformity with Standard 108 S 12 Headlamp Concealment Devices are not substantially affected by the design of this in...

Страница 20: ...The statements below are applicable to the following incomplete vehicle types Incomplete E Series Van or Wagon This vehicle when completed will conform to Standard 108 Lamps Reflective Devices and Ass...

Страница 21: ...of the vehicle If any alteration blocks the rear field of view through the inside mirror Standard 111 may require that the vehicle have a flat glass on the passenger side 111 The statement below is a...

Страница 22: ...eplaced conforms to the DOT 3 specifications of the standard and contaminants are not introduced into the hydraulic brake system 118 The statement below is applicable to all incomplete vehicle types n...

Страница 23: ...hassis component is accompanied by the addition of equal weight The maximum GAWRs and GVWR as identified on the cover of this document are not exceeded with the vehicle weight at Unloaded Vehicle Weig...

Страница 24: ...ment below is applicable to the following incomplete vehicle type if the GVWR is 4536 kg 10 000 lb or less E Series Basic Stripped Chassis Conformity with Standard 201 Occupant Protection in Interior...

Страница 25: ...igned by Ford Motor Company to be completed as a walk in van type vehicle Walk in vans are exempt from the impact requirements of Standard 203 Impact Protection for the Driver from the Steering Contro...

Страница 26: ...of this incomplete vehicle accordingly Ford Motor Company makes no representation as to conformity with this Standard 207 208 209 and 210 INFORMATION For additional information to assist in designing...

Страница 27: ...any makes no representation as to conformity with this Standard 207 The statements below are applicable to the following incomplete vehicle types with no front seats Incomplete E Series Van Cutaway E...

Страница 28: ...ion 4 5 1 c of Standard 208 No alteration or modifications are made to the body chassis including front bumper drivetrain body mounts or front suspension from the B pillar forward Any front overhead c...

Страница 29: ...ted by an occupant Any seat belt assemblies added to this vehicle must conform to the applicable requirements of this Standard 208 Continued 208 The statements below are applicable to the incomplete E...

Страница 30: ...to the body chassis including front bumper drivetrain body mounts or front suspension from the B pillar forward Any front overhead console installed on an Incomplete E Series is configured as follows...

Страница 31: ...r Bag Supplemental Restraint System Information Labels are not affixed to the front visors but shipped in dunnage the following is necessary to meet Standard 208 The information label must be permanen...

Страница 32: ...NEL ASY COVER ALL WAGON VAN MODELS ONLY PASSENGER SEAT RIGHT HAND INSTALLATION ALL CUTAWAY MODELS ONLY 29 5 4 ft lb 35 5 ft lb 40 0 6 0 Nm 29 5 4 ft lb PIA BOLT TORQUE 47 5 7 2 Nm 35 5 ft lb PIA BOLT...

Страница 33: ...DR 571479 PASS R H TRACK N011488 S424 STUD 2 REQ D XC25 1560094 A MANUAL SUPPORT ASY COVER FRT ST PVT PIA BOLT TORQUE 40 0 6 0 Nm W705944 S424 SCREW 2 REQ D 55 0 8 3 Nm F7U S14A699DB WIRE ASY 2C24 156...

Страница 34: ...POINT A D A F C DIMENSIONS ARE INCHES E E POINT A POINT A DRIVER SEAT PASSENGER SEAT C L VEHICLE B B DRIVER SIDE ONLY TORSO ANGLE 18 DRIVER 21 PASSENGER SEAT BASE SEAT BASE C L OUTSIDE FRONT FASTENER...

Страница 35: ...48 S190 SCREW TORQUE 12 0 1 8 Nm 9 1 3 ft lb 14B321 A SNS BRKT ASY A BAG FRT FIGURE E2 E SERIES RESTRAINT CONTROL MODULE FIGURE E3 E SERIES RESTRAINT CONTROL MODULE Sensor system also connected to pyr...

Страница 36: ...T OF VEHICLE NOTE SHADED AREA REPRESENTS MAXIMUM OPENING IN BODY PANELS THE SECTIONS SHOWN ARE A LARGER SCALE THAN THE SIDE VIEW FOR THE PURPOSE OF CLARITY THE SPOTWELDS X IN THIS AREA MUST REMAIN INT...

Страница 37: ...AXIMUM OPENING IN BODY PANELS THE SECTIONS SHOWN ARE A LARGER SCALE THAN THE SIDE VIEW FOR THE PURPOSE OF CLARITY DIMENSIONS ARE IN INCHES CUTLINE SECTION EE SECTION FF CUTLINE SECTION GG CUTLINE 533...

Страница 38: ...LS DIMENSIONS ARE INCHES C L OUTER EDGE OF TROUGH REGULAR VAN B PILLAR REINFORCEMENT WINDSHIELD HEADER FORWARD CUT LINE 50 8 2 00 SECTION AT C L OF ROOF HEADLINER PLANE FOR VEHICLES NOT EQUIPPED WITH...

Страница 39: ...se in Canada In such a case CMVSS 209 paragraphs 2 and 3 4 and 5 14 15 and 7 are substituted for the reference to FMVSS 209 Sections 4 1 b c e g and h respectively 210 The statements below are applica...

Страница 40: ...9 statements that follow include any equipment permanently attached to that body or body structure installed by the subsequent stage manufacturer as well as the basic body or body structure 212 INFORM...

Страница 41: ...equipped with a driver side door only when completed will conform to Standard 214 Side Impact Protection for that door only if no alterations modifications or replacements are made to the door surroun...

Страница 42: ...applicable to the Cutaway equipped with the School Bus Prep Package when completed as a school bus Conformity with Standard 222 School Bus Passenger Seating and Crash Protection is not substantially a...

Страница 43: ...nstrate compliance with FMVSS 301 are loaded pursuant to S7 1 6 of the Standard The test weights of these vehicles comprise the Unloaded Vehicle Weights including the weights of all available regular...

Страница 44: ...on Package E Series Cutaway SRW with Gasoline Engine and School Bus Preparation Package This vehicle when completed will conform to Standard 301 Fuel System Integrity if The following fuel system comp...

Страница 45: ...licable provisions of Standard 301 301 The statements below are applicable to the following incomplete vehicle type if the GVWR Is 4536 kg 10 000 lb or less E Series Basic Stripped Chassis Conformity...

Страница 46: ...ts must be securely retained to remain intact when the completed vehicle is tested in any manner specified by applicable provisions of Standard 301 The Basic Stripped Chassis is equipped with a Fuel S...

Страница 47: ...rers meet the flammability requirements of the Standard 302 The statement below is applicable to the following incomplete vehicle type E Series Basic Stripped Chassis Conformity with Standard 302 Flam...

Страница 48: ...mm 0 075 14 GA HRLC STEEL 2 8 GUSSET CROSS SILL TO OUTER SUPPORT L H 1 9mm 0 075 14 GA HRLC STEEL 4 9 GUSSET CROSS SILL TO OUTER SUPPORT R H 1 9mm 0 075 14 GA HRLC STEEL 4 10 SUPPORT CROSS SILL OUTER...

Страница 49: ...0 3 86 26 9 1 06 C L 4 C L C L 38 6 1 52 34 9 1 37 110 0 4 33 18 0 0 71 48 0 1 89 122 0 4 80 170 0 6 69 40 3 1 59 172 0 6 77 138 8 5 46 32 6 1 28 71 6 3 13 36 1 1 42 42 7 1 68 425 8 16 76 134 0 5 28 8...

Страница 50: ...because Ford Motor Company has no control over how this incomplete vehicle is completed by subsequent stage manufacturers Ford Motor Company does not represent that the completed vehicle incorporatin...

Страница 51: ...partment Incomplete vehicles with engines certified using heavy duty engine protocol are not limited by weight and frontal area restriction for exhaust emissions It is important that the final stage m...

Страница 52: ...a Air Resources Board Production fuel systems supplied on incomplete 2005 model year trucks manufactured by Ford Motor Company comply with these requirements If the subsequent stage manufacturer adds...

Страница 53: ...ol Label specifications for VIN label is not substantially affected by the design of this incomplete vehicle Accordingly Ford Motor Company makes no representation as to conformity with this requireme...

Страница 54: ...E SERIES May 2004 52 SUPPLEMENTS...

Страница 55: ...ed to 734 713 2971 Canadian orders should be faxed to 905 670 0844 FORD SERVICE PUBLICATIONS Many Ford Service Publications pertain to a specific Model Year and vehicle types The following publication...

Страница 56: ...FORD MOTOR COMPANY THE AMERICAN ROAD DEARBORN MI 48121 FORD MOTOR COMPANY OF CANADA LIMITED THE CANADIAN ROAD OAKVILLE ONTARIO L6J 5E4...

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