Ford 2005 E-Series Скачать руководство пользователя страница 50

E-SERIES 

(May, 2004)

48

E-SERIES 

(May, 2004)

49

STATEMENTS OF CONFORMITY

CANADIAN VEHICLES

(Vehicles to be completed for sale or use in Canada)

VEHICLE IDENTIFICATION

Refer to the Vehicle Description section of this manual on 

page 7, for additional information.  Incomplete vehicles 

produced by Ford Motor Company require, for certain 

applications, optional Prep Packages or trim codes which are 

listed on the Completed Vehicle Types charts on page 8.

DAYTIME RUNNING LAMP (DRL)

Compliance representations for CMVSS 108, Lighting and 

CMVSS 108.1, Headlamps, are on page 19. The following 

items are also required for CMVSS 108 and 108.1 

compliance:
•  The DRL module circuits are not to be altered.
•  DRL module is not to be repositioned.
•  The E-Series Basic (Stripped) Chassis is not to be equipped 

with more than two headlamps when equipped with a DRL 

module as provided by Ford Motor Company.

CANADIAN RADIO FREQUENCY INTERFERENCE (RFI) 

INFORMATION

All vehicles powered by spark ignition engines (e.g.: 

gasoline, natural gas, or propane engines) and manufactured 

in Canada or for sale or use in Canada are subject to 

the Canadian “Regulations for the Control of Interference 

to Radio Reception” per Interference-Causing Equipment 

Standard (ICES-002) and applicable test method according 

to “CAN/CSA-C108.4-M92”. Violation of these regulations 

is punishable by fine or imprisonment. This Ford-built 

incomplete vehicle (if other than a Basic (Stripped) Chassis) 

was designed and manufactured to be capable of meeting 

the regulatory requirements or such modifications thereof 

as may have been authorized by the Department of 

Communications. However, because Ford Motor Company 

has no control over how this incomplete vehicle is completed 

by subsequent stage manufacturers, Ford Motor Company 

does not represent that the completed vehicle incorporating 

the Ford-built components will comply with applicable 

requirements.
The following information is supplied to subsequent stage 

manufacturers to help them avoid increasing the RFI 

emissions of this vehicle in the course of completing it.
For any completed vehicle, additional measures may 

be needed to adequately suppress RFI emissions. 

Affected components could include spark plugs, ignition 

wires, ignition coils, ground straps, ignition component 

shields, accessory drive belts, instrument voltage regulator 

suppressor assembly, and ignition coil suppressor assembly.

More specifically:
•  All components required to suppress RFI emissions, which 

are removed during service, repair, or completion of the 

vehicle, must be reinstalled in the manner in which they 

were installed by Ford Motor Company.

•  Shields on ignition coils must remain installed.
•  Replacement spark plugs, ignition wires, and ignition coils 

must be equivalent in their RFI suppression properties to 

original equipment.

•  Electrical grounds on all components must be retained.
•  Metallic components installed on the body or chassis must 

be grounded to the chassis.

•  Electrical circuits added to the vehicle must not be installed 

near the high voltage ignition components.

•  Only “static conductive” accessory drive belts should be 

used. Fan, water pump, power steering, and other belts 

should be of the OEM type or equivalent that will not build 

up a static electrical charge.

•  Engine compartment wiring must not be rerouted in any 

manner.

•  The Powertrain Control Module (PCM) must not be relocated 

from the position as installed by Ford Motor Company.

Содержание 2005 E-Series

Страница 1: ...KEEP UNTIL THE VEHICLE IS COMPLETED BY THE FINAL STAGE MANUFACTURER 2005 E SERIES INCOMPLETE VEHICLE MANUAL May 2004 5C2S 19A268 AA Incomplete Vehicle Types For This Manual INCOMPLETE E SERIES VANS W...

Страница 2: ...X X X X X X 124 Accelerator Control Systems X X X X X 131 School Bus Pedestrian Safety Devices except Multifunction School Activity Bus X 135 Light Vehicle Brake Systems X 10 X 10 X 10 X 10 X 10 201 O...

Страница 3: ...of 4536 kg 10 000 lb or less and an unloaded vehicle weight of 2495 kg 5500 lb or less 4 Applicable to vehicles with a GVWR of 2722 kg 6000 lb or less 5 Injury criteria required for vehicles with a G...

Страница 4: ...nder the headings Unleaded Gasoline Label page 49 Warranty and Maintenance page 50 and Emission Control Information Label page 50 It is the responsibility of the final stage manufacturer to determine...

Страница 5: ...Vehicles MDPV 49 Frontal Area and Weight Restrictions 49 High Altitude Requirements 49 Emission Control Hardware 49 Unleaded Gasoline Label 49 Exterior Noise 50 Tampering with Noise Controls 50 Warra...

Страница 6: ...ab cut out for the intended installation of a structure that permits access from the driver s area to the back of the completed vehicle Ford Motor Company Cutaway Chassis Canada an incomplete vehicle...

Страница 7: ...ada the unique Design H point as defined in section 2 2 11 1 of SAE Recommended Practice J1100 June 1993 that a establishes the rearmost normal design driving or riding position of each designated sea...

Страница 8: ...l Regulations Vehicles Manufactured in Two or More Stages Part 568 specifies that final stage manufacturers must complete vehicles in compliance with all applicable Federal Motor Vehicle Safety Standa...

Страница 9: ...requirements The Canadian Motor Vehicle Safety Act and Regulations require installation of an incomplete vehicle certification label with the National Safety mark on it on vehicles manufactured for s...

Страница 10: ...5 COMPLETED VEHICLE TYPES COMPLETED VEHICLE TYPES IMPORTANT Ford Motor Company makes no representation that the completed vehicle types listed above are the only vehicle types appropriate for the inc...

Страница 11: ...Cutaway This vehicle when completed will conform to Standard 101 Controls and Displays if The controls displays and their identifications supplied by Ford Motor Company are not removed relocated alter...

Страница 12: ...s added to this vehicle it must conform to the requirements of this Standard 1 Route the cable after the instrument cluster is installed in the vehicle Do not kink the cable Do not bend the cable to a...

Страница 13: ...he Ford Source Book See your local Ford Dealer and refer to appropriate model year and specific vehicle for required information Abbreviation definitions and a vehicle diagram to assist with the equat...

Страница 14: ...front seats and forward of the centerline of the rear axle Do not restrict the E Series seat travel and provide seatback clearance to obtain the torso angle as shown in Figure C page 32 The horizontal...

Страница 15: ...ound in Table B page 15 The maximum GAWRs and GVWR as identified on the cover of this document are not exceeded with the vehicle weight at Unloaded Vehicle Weight Passenger Load P See E Series Passeng...

Страница 16: ...Weight at the rear wheels of the vehicle chassis and cab fuel tanks full pounds Including option weight Wc Weight of the vehicle chassis and cab fuel tanks full pounds Including option weight WB Vehic...

Страница 17: ...0 E 350 Basic Stripped Chassis DRW 4013 158 3946 8700 E 350 Basic Stripped Chassis DRW 4470 176 3946 8700 1 2767 kg 6100 lb When completed with 6 or less designated seating positions 2 Maximum unloade...

Страница 18: ...e the CGh of the vehicle from Equation B into the appropriate equations below to determine the allowable range of the CGv If the actual CGv from Equation A is within the range calculated the center of...

Страница 19: ...es vehicles will meet the FMVSS 108 requirement for DRL s when DRL s are provided Conformity with Standard 108 S 12 Headlamp Concealment Devices are not substantially affected by the design of this in...

Страница 20: ...The statements below are applicable to the following incomplete vehicle types Incomplete E Series Van or Wagon This vehicle when completed will conform to Standard 108 Lamps Reflective Devices and Ass...

Страница 21: ...of the vehicle If any alteration blocks the rear field of view through the inside mirror Standard 111 may require that the vehicle have a flat glass on the passenger side 111 The statement below is a...

Страница 22: ...eplaced conforms to the DOT 3 specifications of the standard and contaminants are not introduced into the hydraulic brake system 118 The statement below is applicable to all incomplete vehicle types n...

Страница 23: ...hassis component is accompanied by the addition of equal weight The maximum GAWRs and GVWR as identified on the cover of this document are not exceeded with the vehicle weight at Unloaded Vehicle Weig...

Страница 24: ...ment below is applicable to the following incomplete vehicle type if the GVWR is 4536 kg 10 000 lb or less E Series Basic Stripped Chassis Conformity with Standard 201 Occupant Protection in Interior...

Страница 25: ...igned by Ford Motor Company to be completed as a walk in van type vehicle Walk in vans are exempt from the impact requirements of Standard 203 Impact Protection for the Driver from the Steering Contro...

Страница 26: ...of this incomplete vehicle accordingly Ford Motor Company makes no representation as to conformity with this Standard 207 208 209 and 210 INFORMATION For additional information to assist in designing...

Страница 27: ...any makes no representation as to conformity with this Standard 207 The statements below are applicable to the following incomplete vehicle types with no front seats Incomplete E Series Van Cutaway E...

Страница 28: ...ion 4 5 1 c of Standard 208 No alteration or modifications are made to the body chassis including front bumper drivetrain body mounts or front suspension from the B pillar forward Any front overhead c...

Страница 29: ...ted by an occupant Any seat belt assemblies added to this vehicle must conform to the applicable requirements of this Standard 208 Continued 208 The statements below are applicable to the incomplete E...

Страница 30: ...to the body chassis including front bumper drivetrain body mounts or front suspension from the B pillar forward Any front overhead console installed on an Incomplete E Series is configured as follows...

Страница 31: ...r Bag Supplemental Restraint System Information Labels are not affixed to the front visors but shipped in dunnage the following is necessary to meet Standard 208 The information label must be permanen...

Страница 32: ...NEL ASY COVER ALL WAGON VAN MODELS ONLY PASSENGER SEAT RIGHT HAND INSTALLATION ALL CUTAWAY MODELS ONLY 29 5 4 ft lb 35 5 ft lb 40 0 6 0 Nm 29 5 4 ft lb PIA BOLT TORQUE 47 5 7 2 Nm 35 5 ft lb PIA BOLT...

Страница 33: ...DR 571479 PASS R H TRACK N011488 S424 STUD 2 REQ D XC25 1560094 A MANUAL SUPPORT ASY COVER FRT ST PVT PIA BOLT TORQUE 40 0 6 0 Nm W705944 S424 SCREW 2 REQ D 55 0 8 3 Nm F7U S14A699DB WIRE ASY 2C24 156...

Страница 34: ...POINT A D A F C DIMENSIONS ARE INCHES E E POINT A POINT A DRIVER SEAT PASSENGER SEAT C L VEHICLE B B DRIVER SIDE ONLY TORSO ANGLE 18 DRIVER 21 PASSENGER SEAT BASE SEAT BASE C L OUTSIDE FRONT FASTENER...

Страница 35: ...48 S190 SCREW TORQUE 12 0 1 8 Nm 9 1 3 ft lb 14B321 A SNS BRKT ASY A BAG FRT FIGURE E2 E SERIES RESTRAINT CONTROL MODULE FIGURE E3 E SERIES RESTRAINT CONTROL MODULE Sensor system also connected to pyr...

Страница 36: ...T OF VEHICLE NOTE SHADED AREA REPRESENTS MAXIMUM OPENING IN BODY PANELS THE SECTIONS SHOWN ARE A LARGER SCALE THAN THE SIDE VIEW FOR THE PURPOSE OF CLARITY THE SPOTWELDS X IN THIS AREA MUST REMAIN INT...

Страница 37: ...AXIMUM OPENING IN BODY PANELS THE SECTIONS SHOWN ARE A LARGER SCALE THAN THE SIDE VIEW FOR THE PURPOSE OF CLARITY DIMENSIONS ARE IN INCHES CUTLINE SECTION EE SECTION FF CUTLINE SECTION GG CUTLINE 533...

Страница 38: ...LS DIMENSIONS ARE INCHES C L OUTER EDGE OF TROUGH REGULAR VAN B PILLAR REINFORCEMENT WINDSHIELD HEADER FORWARD CUT LINE 50 8 2 00 SECTION AT C L OF ROOF HEADLINER PLANE FOR VEHICLES NOT EQUIPPED WITH...

Страница 39: ...se in Canada In such a case CMVSS 209 paragraphs 2 and 3 4 and 5 14 15 and 7 are substituted for the reference to FMVSS 209 Sections 4 1 b c e g and h respectively 210 The statements below are applica...

Страница 40: ...9 statements that follow include any equipment permanently attached to that body or body structure installed by the subsequent stage manufacturer as well as the basic body or body structure 212 INFORM...

Страница 41: ...equipped with a driver side door only when completed will conform to Standard 214 Side Impact Protection for that door only if no alterations modifications or replacements are made to the door surroun...

Страница 42: ...applicable to the Cutaway equipped with the School Bus Prep Package when completed as a school bus Conformity with Standard 222 School Bus Passenger Seating and Crash Protection is not substantially a...

Страница 43: ...nstrate compliance with FMVSS 301 are loaded pursuant to S7 1 6 of the Standard The test weights of these vehicles comprise the Unloaded Vehicle Weights including the weights of all available regular...

Страница 44: ...on Package E Series Cutaway SRW with Gasoline Engine and School Bus Preparation Package This vehicle when completed will conform to Standard 301 Fuel System Integrity if The following fuel system comp...

Страница 45: ...licable provisions of Standard 301 301 The statements below are applicable to the following incomplete vehicle type if the GVWR Is 4536 kg 10 000 lb or less E Series Basic Stripped Chassis Conformity...

Страница 46: ...ts must be securely retained to remain intact when the completed vehicle is tested in any manner specified by applicable provisions of Standard 301 The Basic Stripped Chassis is equipped with a Fuel S...

Страница 47: ...rers meet the flammability requirements of the Standard 302 The statement below is applicable to the following incomplete vehicle type E Series Basic Stripped Chassis Conformity with Standard 302 Flam...

Страница 48: ...mm 0 075 14 GA HRLC STEEL 2 8 GUSSET CROSS SILL TO OUTER SUPPORT L H 1 9mm 0 075 14 GA HRLC STEEL 4 9 GUSSET CROSS SILL TO OUTER SUPPORT R H 1 9mm 0 075 14 GA HRLC STEEL 4 10 SUPPORT CROSS SILL OUTER...

Страница 49: ...0 3 86 26 9 1 06 C L 4 C L C L 38 6 1 52 34 9 1 37 110 0 4 33 18 0 0 71 48 0 1 89 122 0 4 80 170 0 6 69 40 3 1 59 172 0 6 77 138 8 5 46 32 6 1 28 71 6 3 13 36 1 1 42 42 7 1 68 425 8 16 76 134 0 5 28 8...

Страница 50: ...because Ford Motor Company has no control over how this incomplete vehicle is completed by subsequent stage manufacturers Ford Motor Company does not represent that the completed vehicle incorporatin...

Страница 51: ...partment Incomplete vehicles with engines certified using heavy duty engine protocol are not limited by weight and frontal area restriction for exhaust emissions It is important that the final stage m...

Страница 52: ...a Air Resources Board Production fuel systems supplied on incomplete 2005 model year trucks manufactured by Ford Motor Company comply with these requirements If the subsequent stage manufacturer adds...

Страница 53: ...ol Label specifications for VIN label is not substantially affected by the design of this incomplete vehicle Accordingly Ford Motor Company makes no representation as to conformity with this requireme...

Страница 54: ...E SERIES May 2004 52 SUPPLEMENTS...

Страница 55: ...ed to 734 713 2971 Canadian orders should be faxed to 905 670 0844 FORD SERVICE PUBLICATIONS Many Ford Service Publications pertain to a specific Model Year and vehicle types The following publication...

Страница 56: ...FORD MOTOR COMPANY THE AMERICAN ROAD DEARBORN MI 48121 FORD MOTOR COMPANY OF CANADA LIMITED THE CANADIAN ROAD OAKVILLE ONTARIO L6J 5E4...

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