Ford 2005 E-Series Скачать руководство пользователя страница 52

E-SERIES 

(May, 2004)

50

E-SERIES 

(May, 2004)

51

EMISSION CERTIFICATION INFORMATION

EXTERIOR NOISE

New vehicles which have a gross vehicle weight rating in excess 

of 4536 kg [10,000 lb], include a partially or wholly enclosed 

operator’s compartment, and are manufactured for use in the 

United States, must comply with U.S. Environmental Protection 

Agency’s exterior noise emission regulations for medium and 

heavy trucks (40 CFR Part 205, Subpart B) which establish a 

noise emission limit of 80 dB (A).
However, the Basic (Stripped) Chassis as built by Ford is too 

incomplete to constitute a regulated vehicle and Ford does 

not represent that it complies with those regulations. With 

respect to the Basic (Stripped) Chassis, it is the responsibility 

of the subsequent stage manufacturer of that vehicle at the 

time it first conforms to the regulatory definition of “vehicle” to 

comply with the requirements imposed upon manufacturers 

by these regulations.

TAMPERING WITH NOISE CONTROLS

Federal law prohibits the removal or rendering inoperative by 

any person, other than for purposes of maintenance, repair, or 

replacement, of any device or element of design incorporated 

into such vehicle for the purpose of noise control prior to its 

sale or delivery to the ultimate purchaser or while it is in use. 

Federal Law also prohibits the use of such vehicle after such 

device or element of design has been removed or rendered 

inoperative by any person.
Among those acts presumed to constitute tampering are the 

acts listed below:

•  Removal of fender apron absorbers, fender apron barriers, 

underbody  noise  shields,  or  acoustical  absorptive 

material.

•  Removal of or rendering inoperative the engine speed 

governor  so  as  to  allow  engine  speed  to  exceed 

manufacturer’s specifications.

•  Removal or modification of air duct, air intake choke or 

silencer, air cleaner, or air cleaner element.

•  Removal of, or rendering inoperative, exhaust system 

components including the catalyst inlet pipe, muffler, 

outlet pipe, resonator, or diffuser.

•  Removal of the fan shroud. Removal of or rendering 

inoperative the fan clutch.

New vehicles manufactured for sale in Canada must comply 

with applicable provisions of Canada Motor Vehicle Safety 

Standard 1106, Noise.
Additional noise emissions information is contained in the 

Ford 

Truck Body Builders Layout Book.

WARRANTY AND MAINTENANCE

A  copy  of  the  appropriate

  Ford Truck  Owners  Guide  and 

Warranty Facts Booklet 

must be installed in every vehicle 

prior to sale to the ultimate purchaser in order to provide 

emission  systems  warranty  information  and  maintenance 

schedules. It also provides, where required by EPA noise 

control regulations for vehicles having GVWR over 4536 kg  

[10,000 lb], noise emissions warranty information, instructions 

for maintenance, use, and repair of vehicle noise emission 

control systems, a maintenance record format, and list of 

prohibited tampering acts.

EVAPORATIVE EMISSIONS

All 2005 Federal light and heavy duty trucks and all California 

vehicles  with  gasoline  engines  are  required  to  comply 

with  evaporative  emissions  requirements  established  by 

the Environmental Protection Agency or the California Air 

Resources  Board.    Production  fuel  systems  supplied  on 

incomplete 2005 model year trucks manufactured by Ford 

Motor  Company  comply  with  these  requirements. 

If  the 

subsequent stage manufacturer adds to or modifies the 

fuel system in any manner, it becomes the responsibility 

of the modifier to assure compliance with the applicable 

regulations. 

Refer to the Design Recommendation section of 

the 

Ford Truck Body Builders Layout Book,

 for additional Fuel 

System Evaporative Emissions information.

MALFUNCTION INDICATOR LIGHT (MIL)

The  “Malfunction  Indicator  Light”  is  used  to  indicate 

malfunctions of the Electronic Engine Control System and 

certain emissions-related components. For all incomplete 

vehicles,  except  Basic  (Stripped)  Chassis  (which  is  not 

equipped with an instrument panel), it is Ford installed and 

operational.
The  E-Series  Basic  (Stripped)  Chassis  vehicles,  has  the 

warning  light  installed  in  the  instrument  cluster,  which  is 

shipped  in  the  dunnage  box.  If  an  alternate  instrument 

cluster is utilized, the final stage manufacturer must install an 

operational light in the instrument cluster. This light must glow 

amber and display the message “Malfunction Indicator Light 

(MIL)”. It should be recognized that this light is a requirement 

of emission certification.

OZONE DEPLETING SUBSTANCE (ODS)

The Clean Air Act of 1990, Section 611 requires any product 

(i.e.,  completed  vehicle)  containing  or  manufactured  with 

any Class I Ozone Depleting Substance on, or after May 

15,1993 must be identified with a “clearly and conspicuously 

attached label.”
Ford Motor Company has eliminated Class I ODS from its 

manufacturing processes. All 2005 Ford Truck incomplete 

vehicles will not have Class I ODS content.
Manufacturers, including subsequent stage manufacturers, 

are required to label their products if the product, including 

any component (whether manufactured by that manufacturer 

or not), contains a Class I ODS or if the manufacturer used 

a Class I ODS in the manufacturing of the product. In the 

case where Ford Motor Company provides a label saying the 

incomplete vehicle contains a Class I ODS that information 

must  be  placed  on  the  product  warning  label.  (See  EPA 

regulation on wording, placement, size, and combining labels.) 

In Canada consult the appropriate Provincial or Territorial 

Ministry of Environment.

EMISSION CONTROL INFORMATION LABEL

To  meet  United  States  Environmental  Protection  Agency 

regulations,  the  Important Vehicle  Information  (tune-up 

and fuel tank capacity) labels must be affixed in the engine 

compartment in a location that is readily visible after installation 

and  in  such  a  manner  that  it  cannot  be  removed  without 

destroying or defacing the label. The label shall not be affixed 

to any equipment that is easily detached from the vehicle.
When emission control labels are supplied but not attached 

to the vehicle (i.e., tune-up label or fuel tank label), they must 

be permanently mounted in a readily visible location to meet 

the preceding requirements. In addition, whether the label 

is already affixed or to be affixed, no components shall be 

installed  which  visibly  obscure  the  label  in  any  way  that 

fails to satisfy the visibility requirements described in the 

California Emission Control Label Specifications. For Canadian 

requirements consult Section 1100  8 (1) (d) (i), (ii), & (iii), 

as applicable.

Содержание 2005 E-Series

Страница 1: ...KEEP UNTIL THE VEHICLE IS COMPLETED BY THE FINAL STAGE MANUFACTURER 2005 E SERIES INCOMPLETE VEHICLE MANUAL May 2004 5C2S 19A268 AA Incomplete Vehicle Types For This Manual INCOMPLETE E SERIES VANS W...

Страница 2: ...X X X X X X 124 Accelerator Control Systems X X X X X 131 School Bus Pedestrian Safety Devices except Multifunction School Activity Bus X 135 Light Vehicle Brake Systems X 10 X 10 X 10 X 10 X 10 201 O...

Страница 3: ...of 4536 kg 10 000 lb or less and an unloaded vehicle weight of 2495 kg 5500 lb or less 4 Applicable to vehicles with a GVWR of 2722 kg 6000 lb or less 5 Injury criteria required for vehicles with a G...

Страница 4: ...nder the headings Unleaded Gasoline Label page 49 Warranty and Maintenance page 50 and Emission Control Information Label page 50 It is the responsibility of the final stage manufacturer to determine...

Страница 5: ...Vehicles MDPV 49 Frontal Area and Weight Restrictions 49 High Altitude Requirements 49 Emission Control Hardware 49 Unleaded Gasoline Label 49 Exterior Noise 50 Tampering with Noise Controls 50 Warra...

Страница 6: ...ab cut out for the intended installation of a structure that permits access from the driver s area to the back of the completed vehicle Ford Motor Company Cutaway Chassis Canada an incomplete vehicle...

Страница 7: ...ada the unique Design H point as defined in section 2 2 11 1 of SAE Recommended Practice J1100 June 1993 that a establishes the rearmost normal design driving or riding position of each designated sea...

Страница 8: ...l Regulations Vehicles Manufactured in Two or More Stages Part 568 specifies that final stage manufacturers must complete vehicles in compliance with all applicable Federal Motor Vehicle Safety Standa...

Страница 9: ...requirements The Canadian Motor Vehicle Safety Act and Regulations require installation of an incomplete vehicle certification label with the National Safety mark on it on vehicles manufactured for s...

Страница 10: ...5 COMPLETED VEHICLE TYPES COMPLETED VEHICLE TYPES IMPORTANT Ford Motor Company makes no representation that the completed vehicle types listed above are the only vehicle types appropriate for the inc...

Страница 11: ...Cutaway This vehicle when completed will conform to Standard 101 Controls and Displays if The controls displays and their identifications supplied by Ford Motor Company are not removed relocated alter...

Страница 12: ...s added to this vehicle it must conform to the requirements of this Standard 1 Route the cable after the instrument cluster is installed in the vehicle Do not kink the cable Do not bend the cable to a...

Страница 13: ...he Ford Source Book See your local Ford Dealer and refer to appropriate model year and specific vehicle for required information Abbreviation definitions and a vehicle diagram to assist with the equat...

Страница 14: ...front seats and forward of the centerline of the rear axle Do not restrict the E Series seat travel and provide seatback clearance to obtain the torso angle as shown in Figure C page 32 The horizontal...

Страница 15: ...ound in Table B page 15 The maximum GAWRs and GVWR as identified on the cover of this document are not exceeded with the vehicle weight at Unloaded Vehicle Weight Passenger Load P See E Series Passeng...

Страница 16: ...Weight at the rear wheels of the vehicle chassis and cab fuel tanks full pounds Including option weight Wc Weight of the vehicle chassis and cab fuel tanks full pounds Including option weight WB Vehic...

Страница 17: ...0 E 350 Basic Stripped Chassis DRW 4013 158 3946 8700 E 350 Basic Stripped Chassis DRW 4470 176 3946 8700 1 2767 kg 6100 lb When completed with 6 or less designated seating positions 2 Maximum unloade...

Страница 18: ...e the CGh of the vehicle from Equation B into the appropriate equations below to determine the allowable range of the CGv If the actual CGv from Equation A is within the range calculated the center of...

Страница 19: ...es vehicles will meet the FMVSS 108 requirement for DRL s when DRL s are provided Conformity with Standard 108 S 12 Headlamp Concealment Devices are not substantially affected by the design of this in...

Страница 20: ...The statements below are applicable to the following incomplete vehicle types Incomplete E Series Van or Wagon This vehicle when completed will conform to Standard 108 Lamps Reflective Devices and Ass...

Страница 21: ...of the vehicle If any alteration blocks the rear field of view through the inside mirror Standard 111 may require that the vehicle have a flat glass on the passenger side 111 The statement below is a...

Страница 22: ...eplaced conforms to the DOT 3 specifications of the standard and contaminants are not introduced into the hydraulic brake system 118 The statement below is applicable to all incomplete vehicle types n...

Страница 23: ...hassis component is accompanied by the addition of equal weight The maximum GAWRs and GVWR as identified on the cover of this document are not exceeded with the vehicle weight at Unloaded Vehicle Weig...

Страница 24: ...ment below is applicable to the following incomplete vehicle type if the GVWR is 4536 kg 10 000 lb or less E Series Basic Stripped Chassis Conformity with Standard 201 Occupant Protection in Interior...

Страница 25: ...igned by Ford Motor Company to be completed as a walk in van type vehicle Walk in vans are exempt from the impact requirements of Standard 203 Impact Protection for the Driver from the Steering Contro...

Страница 26: ...of this incomplete vehicle accordingly Ford Motor Company makes no representation as to conformity with this Standard 207 208 209 and 210 INFORMATION For additional information to assist in designing...

Страница 27: ...any makes no representation as to conformity with this Standard 207 The statements below are applicable to the following incomplete vehicle types with no front seats Incomplete E Series Van Cutaway E...

Страница 28: ...ion 4 5 1 c of Standard 208 No alteration or modifications are made to the body chassis including front bumper drivetrain body mounts or front suspension from the B pillar forward Any front overhead c...

Страница 29: ...ted by an occupant Any seat belt assemblies added to this vehicle must conform to the applicable requirements of this Standard 208 Continued 208 The statements below are applicable to the incomplete E...

Страница 30: ...to the body chassis including front bumper drivetrain body mounts or front suspension from the B pillar forward Any front overhead console installed on an Incomplete E Series is configured as follows...

Страница 31: ...r Bag Supplemental Restraint System Information Labels are not affixed to the front visors but shipped in dunnage the following is necessary to meet Standard 208 The information label must be permanen...

Страница 32: ...NEL ASY COVER ALL WAGON VAN MODELS ONLY PASSENGER SEAT RIGHT HAND INSTALLATION ALL CUTAWAY MODELS ONLY 29 5 4 ft lb 35 5 ft lb 40 0 6 0 Nm 29 5 4 ft lb PIA BOLT TORQUE 47 5 7 2 Nm 35 5 ft lb PIA BOLT...

Страница 33: ...DR 571479 PASS R H TRACK N011488 S424 STUD 2 REQ D XC25 1560094 A MANUAL SUPPORT ASY COVER FRT ST PVT PIA BOLT TORQUE 40 0 6 0 Nm W705944 S424 SCREW 2 REQ D 55 0 8 3 Nm F7U S14A699DB WIRE ASY 2C24 156...

Страница 34: ...POINT A D A F C DIMENSIONS ARE INCHES E E POINT A POINT A DRIVER SEAT PASSENGER SEAT C L VEHICLE B B DRIVER SIDE ONLY TORSO ANGLE 18 DRIVER 21 PASSENGER SEAT BASE SEAT BASE C L OUTSIDE FRONT FASTENER...

Страница 35: ...48 S190 SCREW TORQUE 12 0 1 8 Nm 9 1 3 ft lb 14B321 A SNS BRKT ASY A BAG FRT FIGURE E2 E SERIES RESTRAINT CONTROL MODULE FIGURE E3 E SERIES RESTRAINT CONTROL MODULE Sensor system also connected to pyr...

Страница 36: ...T OF VEHICLE NOTE SHADED AREA REPRESENTS MAXIMUM OPENING IN BODY PANELS THE SECTIONS SHOWN ARE A LARGER SCALE THAN THE SIDE VIEW FOR THE PURPOSE OF CLARITY THE SPOTWELDS X IN THIS AREA MUST REMAIN INT...

Страница 37: ...AXIMUM OPENING IN BODY PANELS THE SECTIONS SHOWN ARE A LARGER SCALE THAN THE SIDE VIEW FOR THE PURPOSE OF CLARITY DIMENSIONS ARE IN INCHES CUTLINE SECTION EE SECTION FF CUTLINE SECTION GG CUTLINE 533...

Страница 38: ...LS DIMENSIONS ARE INCHES C L OUTER EDGE OF TROUGH REGULAR VAN B PILLAR REINFORCEMENT WINDSHIELD HEADER FORWARD CUT LINE 50 8 2 00 SECTION AT C L OF ROOF HEADLINER PLANE FOR VEHICLES NOT EQUIPPED WITH...

Страница 39: ...se in Canada In such a case CMVSS 209 paragraphs 2 and 3 4 and 5 14 15 and 7 are substituted for the reference to FMVSS 209 Sections 4 1 b c e g and h respectively 210 The statements below are applica...

Страница 40: ...9 statements that follow include any equipment permanently attached to that body or body structure installed by the subsequent stage manufacturer as well as the basic body or body structure 212 INFORM...

Страница 41: ...equipped with a driver side door only when completed will conform to Standard 214 Side Impact Protection for that door only if no alterations modifications or replacements are made to the door surroun...

Страница 42: ...applicable to the Cutaway equipped with the School Bus Prep Package when completed as a school bus Conformity with Standard 222 School Bus Passenger Seating and Crash Protection is not substantially a...

Страница 43: ...nstrate compliance with FMVSS 301 are loaded pursuant to S7 1 6 of the Standard The test weights of these vehicles comprise the Unloaded Vehicle Weights including the weights of all available regular...

Страница 44: ...on Package E Series Cutaway SRW with Gasoline Engine and School Bus Preparation Package This vehicle when completed will conform to Standard 301 Fuel System Integrity if The following fuel system comp...

Страница 45: ...licable provisions of Standard 301 301 The statements below are applicable to the following incomplete vehicle type if the GVWR Is 4536 kg 10 000 lb or less E Series Basic Stripped Chassis Conformity...

Страница 46: ...ts must be securely retained to remain intact when the completed vehicle is tested in any manner specified by applicable provisions of Standard 301 The Basic Stripped Chassis is equipped with a Fuel S...

Страница 47: ...rers meet the flammability requirements of the Standard 302 The statement below is applicable to the following incomplete vehicle type E Series Basic Stripped Chassis Conformity with Standard 302 Flam...

Страница 48: ...mm 0 075 14 GA HRLC STEEL 2 8 GUSSET CROSS SILL TO OUTER SUPPORT L H 1 9mm 0 075 14 GA HRLC STEEL 4 9 GUSSET CROSS SILL TO OUTER SUPPORT R H 1 9mm 0 075 14 GA HRLC STEEL 4 10 SUPPORT CROSS SILL OUTER...

Страница 49: ...0 3 86 26 9 1 06 C L 4 C L C L 38 6 1 52 34 9 1 37 110 0 4 33 18 0 0 71 48 0 1 89 122 0 4 80 170 0 6 69 40 3 1 59 172 0 6 77 138 8 5 46 32 6 1 28 71 6 3 13 36 1 1 42 42 7 1 68 425 8 16 76 134 0 5 28 8...

Страница 50: ...because Ford Motor Company has no control over how this incomplete vehicle is completed by subsequent stage manufacturers Ford Motor Company does not represent that the completed vehicle incorporatin...

Страница 51: ...partment Incomplete vehicles with engines certified using heavy duty engine protocol are not limited by weight and frontal area restriction for exhaust emissions It is important that the final stage m...

Страница 52: ...a Air Resources Board Production fuel systems supplied on incomplete 2005 model year trucks manufactured by Ford Motor Company comply with these requirements If the subsequent stage manufacturer adds...

Страница 53: ...ol Label specifications for VIN label is not substantially affected by the design of this incomplete vehicle Accordingly Ford Motor Company makes no representation as to conformity with this requireme...

Страница 54: ...E SERIES May 2004 52 SUPPLEMENTS...

Страница 55: ...ed to 734 713 2971 Canadian orders should be faxed to 905 670 0844 FORD SERVICE PUBLICATIONS Many Ford Service Publications pertain to a specific Model Year and vehicle types The following publication...

Страница 56: ...FORD MOTOR COMPANY THE AMERICAN ROAD DEARBORN MI 48121 FORD MOTOR COMPANY OF CANADA LIMITED THE CANADIAN ROAD OAKVILLE ONTARIO L6J 5E4...

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