Follett C20000 Скачать руководство пользователя страница 3

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Welcome to Follett Corporation

Specifi cations

Operation

Cleaning

Weekly exterior care

Monthly condenser cleaning

Semi-annual evaporator cleaning

Service

Ice machine operation

Water

system

Electrical

system

Normal control board operation

Test

points

Error

faults

Hard

error

Soft

errors

Relay output indication

Compressor/refrigerant solenoid output

Wiring

diagram

Compressor

data

Gearmotor

data

Resistance of windings

Mechanical

system

Evaporator

disassembly

Evaporator

reassembly

Refrigeration

system

Refrigeration pressure data

Refrigeration system diagram

Refrigerant charge size

Refrigerant replacement requirements

Evacuation

Ambients

Ice capacity test

Bin full detection system

Troubleshooting

Replacement

parts

Table of contents

Содержание C20000

Страница 1: ...n PA 18040 USA Toll free 877 612 5086 1 610 252 7301 www follettice com Following installation please forward this manual to the appropriate operations person Operation and Service Manual After Serial...

Страница 2: ...2...

Страница 3: ...or refrigerant solenoid output Wiring diagram Compressor data Gearmotor data Resistance of windings Mechanical system Evaporator disassembly Evaporator reassembly Refrigeration system Refrigeration pr...

Страница 4: ...454 lbs 206kg 700 up to 750 lbs 340kg 1000 up to 1036 lbs 471kg 1400 up to 1450 lbs 658kg 1650 up to 1580 lbs 717kg V Vision H Harmony B Ice storage bin J Drop in M Ice Manager diverter valve system...

Страница 5: ...llation of Follett model 00130286 activated carbon filter in ice machine inlet water line Ambient Air temperature 100 F 38 C max 50 F 10 C min Water temperature 90 F 32 C max 45 F 7 C min Water pressu...

Страница 6: ...ton Pennsylvania 208264 AMPS AMPS VOLTS SERIAL NO CORPORATION MODEL Service No Product Module No REFRIGERANT FULL LOAD AMPS Stock Module Identification Plate DESIGN PRESSURE HIGH SIDE MAX BRANCH CIRCU...

Страница 7: ...ss cleaner such as 3M Stainless Steel Cleaner Polish or equivalent Monthly condenser cleaning air cooled ice machine only 1 Use a vacuum cleaner or stiff brush to carefully clean condenser coils of ai...

Страница 8: ...WATER light comes on Fig 2 Note Do not use bleach to sanitize or clean the ice machine HI WATER Fig 2 12 Fig 3 LO WATER N A E L C Fig 4 3 Replace cover on cleaning cup Wait until machine restarts Mach...

Страница 9: ...SANITIZER Fill until HI WATER light comes on Fig 5 Note Do not use bleach to sanitize or clean the ice machine 6 Replace cover on cleaning cup Wait until machine restarts Machine will sanitize then fl...

Страница 10: ...ng disposable food service grade gloves insert dry Sani Sponge kit part 00132068 Next insert Sani Sponge soaked in Nu Calgon IMS II sanitizer solution Push both Sani Sponges down ice transport tube wi...

Страница 11: ...wer switch ON Ice pushes Sani Sponges through tube Fig 11 12 Place a sanitary 2 gallon or larger container in bin or dispenser to collect Sani Sponges and ice for 10 minutes Collect 5 5 lbs 3kg of ice...

Страница 12: ...extrusion process pushes the Chewblets through a transport tube into a dispenser or bin A solid state PC board controls and monitors the functionality of the ice machine In addition to sequencing elec...

Страница 13: ...will sense the activation During normal operation the water level rises and falls between the Normal High and Normal Low sensors As water is consumed to make ice the level will fall until the Normal...

Страница 14: ...ion and auger drive systems immediately shut down Note The fan motor will continue to run for 10 minutes to cool condenser The TIME DELAY light comes on initiating the time delay period When the time...

Страница 15: ...he drain clog sensor located in the plastic drain pan behind the drain solenoid will detect the presence of water just below the top edge of the pan If water does not properly flow out of the drain pa...

Страница 16: ...C NO L1 J7 J4 J5 MOTOR FAN J17 J18 J2 BRN BLU 1 2 3 J50 6 Amp Max 1 2hp Max NO C K3 J6 M2 M1 2 12 9 1 3 GRN 34 CB1 COMP SOL FAN DRV 19 18 SNUBBER 20FLA 240Vac CONTACTOR K10 L2 L1 2 5 7 8 S1 O I 240Vac...

Страница 17: ...7 8 7 8 8 1 Water cooled Condenser water temp 50 F 10 C 60 F 16 C 70 F 21C 80 F 27 C 90 F 32 C 7 0 7 0 7 4 6 7 8 0 Locked rotor amps 54 Gearmotor data Brother Gearmotor current 2 8A nominal Locked rot...

Страница 18: ...nscrew and remove stream divider as shown 3 Unplug and remove gearmotor as shown 4 Remove all traces of petrol gel from the auger shaft Fig 13 Fig 14 Fig 15 5 Unscrew and disconnect transport tube fro...

Страница 19: ...9 Fig 16 8 Loosen nut on V band clamp and remove 9 Remove V band clamp from front of evaporator 10 Remove main housing as shown Fig 17 11 Remove and discard mating ring and seal 12 Carefully remove au...

Страница 20: ...liquid soap in the area shown and slip on seal and spring Note Do not touch the sealing surfaces Use cardboard disk to install Fig 20 5 Reinstall main housing as shown Fig 18 Evaporator reassembly 1 R...

Страница 21: ...g sure that insulation is properly seated between gearmotor and main housing as shown 16 Firmly tighten four gearmotor bolts in place removed for clarity Note Shuttle housing Fig 21 6 Orient auger sha...

Страница 22: ...26 21 Lubricate body of stream divider with petrol gel and reinstall 22 Plug gearmotor power cord into electrical box Fig 24 17 Insert a bolt into the auger shaft and finger tighten 18 Using a wrench...

Страница 23: ...ge suction 218 31 241 33 277 35 313 38 349 41 1503 213kPa 1661 234kPa 1909 241Kpa 2158 262kPa 2406 282kPa 15 03 2 13bar 16 61 2 34bar 19 58 2 41bar 21 58 2 62bar 24 06 2 82bar Water temperature Water...

Страница 24: ...the factory warranty Evacuation Evacuate the system to a level of 500 microns When the 500 micron level is reached close all valves Allow the system to sit for approximately 20 minutes During this pe...

Страница 25: ...f the flag is down out of the sensor When the bin fills to the top and ice can no longer move through the tube the machine will force the shuttle flag up into the sensor shutting the machine off The s...

Страница 26: ...properly installed thermostat open 4 Transport tube backed out of coupling 1 Correct transport tube routing 2 Repair or replace shuttle mechanism 3 Replace or reposition thermostat 4 Correct coupling...

Страница 27: ...lenoid may cause an errant drain clog 1 Remove kink or blockage from drain hose 2 Re route floor drain 3 Clean area around drain sensor and or replace Drain solenoid valve 8 Ice machine is making ice...

Страница 28: ...cement parts Evaporator assembly Order parts online www follettice com 8 9 12 11 10 36 28 38 39 23 33 37 40 32 29 34 17 18 18 30 26 23 24 25 24 24 27 23 35 31 23 13 14 15 16 1 3 19 17 23 28 18 5 20 21...

Страница 29: ...0880 23 Elbow water 1 4 x 3 8 OD 00988030 24 Tubing water 1 4 OD 502079 25 Hardware mounting evaporator cap 00130989 26 Solenoid water feed 240V 00130831 27 Tee water 00134494 28 Sensor assembly water...

Страница 30: ...30 12 11 5 13 14 15 6 4 1 2 3 8 7 10 9 Air cooled assembly 30 Order parts online www follettice com...

Страница 31: ...b TXV 00106534 7 Drier 502724 8 Valve expansion thermal includes 502830 and 00106534 00130997 9 Insulation TXV 502830 10 Hardware evaporator mounting base set of four 00130971 11 Compressor includes s...

Страница 32: ...32 32 Water cooled assembly 5 11 12 13 13 10 6 19 20 17 18 1 4 2 8 7 9 15 16 15 12 14 3 11 13 13 21 Order parts online www follettice com...

Страница 33: ...34 00130997 9 Insulation TXV 502830 10 Condenser w c 00117234 11 Elbow water 90 00129478 12 Valve shut off water 502222 13 Coupling 206411 14 Hardware evaporator mounting base 00130971 15 Ty rap 20458...

Страница 34: ...34 34 Electrical box 1 2 6 4 5 7 8 9 10 3 15 14 13 12 11 Order parts online www follettice com...

Страница 35: ...lamp run capacitor 00117044 6 Relay compressor starting includes wire harness 00141648 7 Contactor 00917195 8 Capacitor compressor starting 00141663 9 Cap capacitor 00123216 10 Bracket capacitor 20762...

Страница 36: ...Integration kit top mount and RIDE remote ice delivery equipment Order parts online www follettice com 8 7 6 5 4 11 12 11 12 8 7 6 5 4 13 2 1 10 2 2 10 9 2 1 Top mount configuration RIDE model configu...

Страница 37: ...ulation actuator 00168930 13 Ice transport tube top mount 30 762 mm 00171306 Not shown Integration kit top mount 00171389 Not shown Integration kit RIDE model includes 10 3m of tube and insulation 001...

Страница 38: ...NCH CIRC UIT FUS E SIZE MIN BRA NCH CIRC UIT AMP ACIT Y DE SIG N PR ES SU RE HIG H SID E AM PS AM PS C R RE FR IGE RA NT Eas ton Pen nsy lvan ia VO LTS CH AR GE LO W SID E HZ PAR T NO CO RP OR ATI ON...

Страница 39: ...ng includes 00144675 00171207 9 O ring 00144675 10 Bulkhead fitting 00171215 11 Nut 00902338 12 Hose clamp 500377 13 Plate strain relief 00192070 14 Louvered docking assembly includes reference s 3 4...

Страница 40: ...18040 USA Toll free 877 612 5086 1 610 252 7301 www follettice com Horizon Harmony Ice Manager SafeCLEAN Sani Sponge and Vision are trademarks of Follett Corporation Chewblet RIDE and Follett are reg...

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