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Replacing the wear ring 

When  the  clearance  between  the  impeller  skirt  and  the  pump  casing  exceeds  0.08  in,  the  following  replacement 
must be made. 
 
Replacing the wear ring in the pump casing 

1.

 

Disconnect and lift off the motor section from the pump casing. 

2.

 

Knock out the wear ring using a chisel. 

3.

 

Remove the wear ring. 

4.

 

Drive in the new wear ring.  Use a rubber mallet or wooden block to prevent deformation. 

 
The work will proceed more easily if the pump casing is first heated and/or the wear ring cooled. 

 
Replacing the impeller 

Removing the impeller 
WARNING.  Worn impellers often have very sharp edges. 

1.

 

Remove bolts and lift the motor section of the pump casing. 

2.

 

Lay the motor section on its side. 

3.

 

Remove the impeller screw. 

4.

 

Pull off the impeller.  (Use impeller puller or two strong screwdrivers.) 

 
Installing the impeller 

1.

 

Make sure that the end of the shaft is clean and free of burrs.  Polish off any flaws with fine emery cloth. 

2.

 

Clean and oil all sealing surfaces and O-rings. 

3.

 

Check that the conical sleeve is seated on the shaft. 

4.

 

Grease end of shaft and impeller hub. 

5.

 

Mount the impeller and tighten the impeller screw. 

6.

 

Check that the impeller can be rotated by hand. 

7.

 

Fit the motor section to the pump casing.  Make sure that the pump casing has the right orientation. 

 
 

Troubleshooting 

A universal instrument (VOM), a test lamp (continuity tester) and a wiring diagram are required in order to carry 
out troubleshooting on the electrical equipment. 
 
Troubleshooting shall be done with the power supply disconnected and locked off, except for those checks which 
cannot be performed without voltage. 
 
Always make sure that there is no one near the pump when the power supply is turned on. 
 
Use the following checklist as an aid to troubleshooting.  It is assumed that the pump and installation have formerly 
functioned satisfactorily. 
 
Electrical work shall be performed by an authorized electrician. 
 
Follow local safety regulations and observe recommended safety precautions. 
 

1.  Pump fails to start

 

 

Is an alarm signal indicated 

Yes 

Check the cause: 

on the control panel? 

 

- If the bearing temperature is high, take the 

 

 

  pump to the shop for repairs. 

No 

 

- If the stator temperature is high, check that 

 

 

  the cooling system is working and that the 

 

 

  Impeller rotates easily. 

 

 

- If there is a fault in the thermistors/thermal 

 

 

  switches, contact a service shop.  

 

 

Check that the overload protection is reset. 

Содержание MP-3067

Страница 1: ...yelids apart with your fingers Contact an eye specialist On your skin Remove contaminated clothes Wash your skin with soap and water Seek medical attention if required Make sure the pump cannot roll o...

Страница 2: ...has been an increase leakage Note Air oil mixture can be confused with water oil mixture Insert a tube or hose into the oil hole Cover the top end of the tube and take up a little oil from the bottom...

Страница 3: ...ective equipment Rotation direction of pump Transpose two phase leads if the impeller does not rotate requires voltage clockwise as viewed from above Rotation in the wrong direction reduces the capaci...

Страница 4: ...impeller and tighten the impeller screw 6 Check that the impeller can be rotated by hand 7 Fit the motor section to the pump casing Make sure that the pump casing has the right orientation Troublesho...

Страница 5: ...continuity and are tight Is the start relay or the Yes Replace start capacitor defective only for 1 phase motor No Is the impeller stuck Yes Clean WARNING disconnect Clean the sump power before check...

Страница 6: ...the pump able to empty No Check the station to the stop level for leakage in pipe and or discharge connection Yes that the impeller is not clogged WARNING disconnect power before checking the impelle...

Страница 7: ...hase motor Yes Is the run capacitor defective Yes Replace Only for 1 phase motor No Contact service shop 5 Pump runs but delivers too little or no water Check direction of rotation pump that valves ar...

Страница 8: ...y in running water for 15 minutes Hold your eyelids apart with your fingers Contact an eye specialist On your skin Remove contaminated clothes Wash your skin with soap and water Seek medical attention...

Страница 9: ...ater again the fault may be that an oil screw is not sufficiently tight that an oil screw O ring or its sealing surface is damaged that an O ring or its sealing surface is damaged that the lower seal...

Страница 10: ...also removed 4 Fill up with 1 06 quarts 3102 2 45 quarts 3127 of new oil OIL IN Always replace the O rings under the oil casing screw Put the screws back and tighten them Use the following oil or thei...

Страница 11: ...sher to be screwed onto the shaft end Press the impeller onto the shaft with the impeller screw and tighten to the right torque Check that the impeller can be rotated by hand Fit the motor section to...

Страница 12: ...ned satisfactorily Electrical work shall be performed by an authorized electrician Follow local safety regulations and observe recommended safety precautions 1 Pump fails to start Is an alarm signal i...

Страница 13: ...ght the impeller If anything else is wrong contact service shop No Is the installation receiving No Notify an electrician full voltage on all three phases Yes Are the phase currents Yes Contact servic...

Страница 14: ...start due to Yes Check backflow which fills sump to that the distance between the start and stop start level again levels is not too small the non return valve s No that the riser is not too long with...

Страница 15: ...in the problem could be a pump or piping is clogged b pump motor or bearings may be defective c start capacitor in motor may have failed d pump may be misfired to terminal block e head is lower than r...

Страница 16: ...ohmmeter With ohmmeter scale set at R x 1000 attach meter leads to capacitor The meter needle should go to zero and come back slowly If it does not the capacitor should be replaced 6 To check motor s...

Страница 17: ...or housing This is a paraffin SE 40 process oil The same oil is used in the seal housing between the two mechanical seals To check the seals remove the lower housing pipe plug and pour the oil out int...

Страница 18: ...mic of the stationary seal half 5 Replace the stator if it is visibly burned or if the ground resistance test or the winding resistance test has failed Note that the replacement stator must be of the...

Страница 19: ...be blocked or bent Clear obstruction Pump runs but delivers only small amount of water 1 Pump may be air locked Start and stop several times by plugging and unplugging cord Check vent hole in pump cas...

Страница 20: ...e water does not pump down stop the pump and close the valve in the discharge line Lift the pump until the sealing flange just clears the sealing face to allow trapped air to be vented Lower the pump...

Страница 21: ...ld not require replacement until you replace the bearings or generally rebuild the motor due to normal wear 1 Remove cutters impeller and pump parts as described under Replacing Grinder Parts NOTE Whe...

Страница 22: ...ring fill process to eliminate trapped air Insert bearing housing into stator and over shaft using care with placement of O rings Some fluid will be displaced by the bearing housing assuring complete...

Страница 23: ...nd clip to wires to be tested d Attach ohmmeter leads to motor leads per chart below and compare readings e A reading more than three times shown indicates a possible burned open winding or a loose co...

Страница 24: ...res are connected at the panel terminal block Warranty is void if wires are not connected or are jumped CAUTION The single phase 4WHV and V4WHV pumps with automatic heat sensor rest will restart witho...

Страница 25: ...he impeller on the shaft be sure the mechanical seal and its spring are in place 3 Position retaining washer with long pin extension in keyway 4 Obtain a new lockwasher and flatten two tabs located 18...

Страница 26: ...ift arm on check valve to vent off air Also check that the 5 32 vent hole in the volute is open Circuit breaker trips 1 Reset breaker by pushing clear down on handle then back to on position If breake...

Страница 27: ...AY FROM GRINDER IMPELLER WHEN MAKING THIS CHECK If 3 phase rotation is wrong interchange any two line leads at he control box to reverse motor CAUTION BE SURE CONNECTED POWER AGREES WITH DATA ON PUMP...

Страница 28: ...imes to purge air 2 Run additional water into basin so that pump will be submerged deeper to clear water 3 If pump is three phase rotation may be wrong 4 If air does not clear it may be necessary to l...

Страница 29: ...the motor 2 Grinder impeller may be rubbing on wear ring due to a bent shaft or misalignment Grease and solids have accumulated 1 Lower weight of level switch may be set too high Set around pump and w...

Страница 30: ...of impeller cutter vanes should extend about 1 8 below bottom of shredding ring If more than 1 8 extends below ring it means pump impeller has loosened Remove grinder impeller and ring as described ab...

Страница 31: ...with these pumps Do not install or remove pump with person s in basin GENERAL 1 Most accidents can be avoided by using common sense 2 Do not wear loose clothing that can become entangled in the impell...

Страница 32: ...er reading but if pump is out of service and reading is below 500 000 ohms the motor housing and stator should be removed and baked in a drying oven at 220 F To be serviced only at authorized service...

Страница 33: ...ced capacity 4 Gate valve or check valve may be clogged causing low pump flow 5 Pump may be air logged Circuit breaker trips 1 Reset breaker by pushing clear down on handle then back to on position If...

Страница 34: ...dding ring If more than 1 8 extends below ring it means pump impeller has loosened and if it is less it means the shredding ring is not properly seated If the pump impeller has loosened remove grinder...

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