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StarTalk™ DTM Help for StarPac 3 System

Version 1.0.0 – Printed November 1, 2013

Configuration Menu

The Configure menu is used to set up the variables and scaling for the analog inputs and

outputs, actuator configuration, air supply and trip limits, units, Tagname, communications, LCD

controls, and individual register editing and viewing. Before entering the Calibrate menu, the

display will indicate that the system will be taken off-line and ask you to accept that condition.

While the CONFIGURE menu is open, the system is in Test mode and will not respond to control

signals. To put the unit back on line, press the LAST OPTION key until the display asks, "Do

you want to put the unit back on line," and press ACCEPT. When you are in the Calibrate menu,

a flashing "T" on the right side of the display will indicate that the unit is in Test mode. Certain

functions may cause valve position to change unexpectedly that could affect the process if the

unit is not properly isolated. The Configure menu is arranged as shown.

Configuration Menu Tree

Communication Settings

- This option configures the communication settings for the Modbus

communications ports on the StarPac system. Both COMM port A and COMM port B use the

same settings, they cannot be set independently. The communication settings are set in the

Comm Port menu.

Comm Port Menu

Address

- This option sets the Modbus address of the StarPac system. Both the A and B

COMM ports have the same address; therefore, they cannot be hooked together on the same

network and must be connected to different networks. The default address for a StarPac is

"1" after an initialization. Use the Up or Dn function keys to select the proper address. Note:

StarPac I must have the address selected from the DIP switches.

Baud Rate

- This option sets the Baud Rate for the Modbus communications. Available Baud

Rate settings are: 1200, 2400, 9600, 19200, 31250, 38400, and 57600. The default setting is

19200 Baud after an initialization. Use the Up or Dn function keys to select the desired Baud

Rate. Note: StarPac I must have the baud rate selected from the DIP switches.

Содержание StarTalk DTM

Страница 1: ...c 3 Wiring and Grounding Guidelines 34 StarPac 3 Temperature ADC Factors 35 Primary Control Registers and Modes for StarPac 3 Systems Using Modbus 37 Cryogenic Usage 40 Dashboard 41 Process Control Tu...

Страница 2: ...Access 209 Configuration Files 212 System 217 Operating Mode 222 Fluid Parameters 227 Calibration Information 232 Controller 238 Alerts Alarms 243 Valve Geometry 248 Diagnostics 254 Scalers 259 Enviro...

Страница 3: ...s 346 Special Configurations 348 Stand Alone Actuator 349 No Process Sensor 351 DP Cell 353 Soft Limits 359 Stroke Characterization 362 Curve Selection 363 Customize Curve 370 System Clock 374 System...

Страница 4: ...operation This package follows the standard FDT 2 0 DTM specifications The Frame application controls the menu bar at the top of the page and the Frame connection tree at the far left of the frame win...

Страница 5: ...sult in a different procedure to install operate or commission the StarTalk DTM Software Terms Concerning Safety The safety terms DANGER CAUTION and NOTE are used in these instructions to highlight pa...

Страница 6: ...ectric Modbus Serial Communication DTM Installs These installs will allow you to install the StarTalk DTM FRAME application and COMM DTM respectively NOTE This document will ONLY cover the installatio...

Страница 7: ...013 4 Select StarPac as the product brand then click OK 5 Download the StarTalk DTM 6 Download the fdtContainer 3 Frame and Modbus Communication DTM Note To use the StarTalk DTM you will need to insta...

Страница 8: ...StarTalk DTM Help for StarPac 3 System Flowserve Corporation Version 1 0 0 Printed November 1 2013...

Страница 9: ...StarTalk DTM Help for StarPac 3 System Flowserve Corporation Version 1 0 0 Printed November 1 2013...

Страница 10: ...tCONTAINER 3 or a Frame with mix topology FDT 1 2 x and FDT 2 0 Specifications Using Schneider Electric Modbus Communication DTM for FDT 1 2 x specifications Comm DTM Version 2 1 2 or higher StarTalk...

Страница 11: ...Modbus Serial Communication DTM and the STARPAC3 DTM see above image 3 Right click on the MyNetwork menu item and Select Add 4 Select the Modbus Serial Communication DTM version 2 1 2 or higher then...

Страница 12: ...as it is set in the StarPac 3 and computer communication port The Connection Type The Default is Serial The COM Port is assigned by the PC Link Parameter StarPac 3 Defaults are Parity Odd Stop Bits 1...

Страница 13: ...When using an older version of StarPac 3 255055 b2 51 or older the scan will not work Right Click on the Modbus Serial Communication DTM and select Add Then configure the address manually The StarPac3...

Страница 14: ...0 Printed November 1 2013 8 When the configuration of the Comm DTM and the StarPac 3 matches the LifeList will display the STARPAC3 DTM on the List Click on the MODBUS_SERIALCommChannel x STARPAC3 to...

Страница 15: ...DTM Help for StarPac 3 System Flowserve Corporation Version 1 0 0 Printed November 1 2013 9 The Field Network will display as follow 10 The field network is complete Click on File Save as to save the...

Страница 16: ...3 System Flowserve Corporation Version 1 0 0 Printed November 1 2013 11 Open the Online version of the StarTalk DT Right Click on the STARPAC3 DTM and select Go online Right Click on the STARPAC3 DTM...

Страница 17: ...StarTalk DTM Help for StarPac 3 System Flowserve Corporation Version 1 0 0 Printed November 1 2013 12 DTM will start displaying the Dashboard page as default...

Страница 18: ...processing power of the StarPac 3 system a separate 24 VDC power connection is required and connected to terminals 1 and 10 This power supply should have a minimum current capacity of 100 mA Communic...

Страница 19: ...s and service available Should you have any questions about these provisions or about Flowserve products contact your local Flowserve representative or the Advanced Product Development Group directly...

Страница 20: ...uter as any other device For example a single StarPac system is communicating with a host PC in the control room The StarPac unit and the RS 485 driver in the host computer would each require a termin...

Страница 21: ...air supply port located on the back of the unit 4 Use the STATUS menu and set the Row Two variable to valve position 5 Use the TUNE menu to put the unit in to Manual mode with a digital command 6 Usi...

Страница 22: ...nally use the TUNE menu to select the process variable that you will be controlling and set the range Putting The Unit Online menu to configure the setpoint signal to the proper source for your DCS sy...

Страница 23: ...st press the LAST OPTION key until the display prompts you and then press ACCEPT While you are in the Calibrate menu the letter T will flash on the right side of the display indicating that the unit i...

Страница 24: ...ues increase the gain Step Test Allows you to monitor the response of the system to any step size that you input after pressing the function key Be aware that this operation will cause the valve to st...

Страница 25: ...register 70515 Molecular Weight register 70517 Specific Gravity Reference temp in R register 70519 Specific Gravity at reference temp register 70521 Viscosity A register 70523 Viscosity B register 70...

Страница 26: ...s if the unit is not properly isolated The Configure menu is arranged as shown Configuration Menu Tree Communication Settings This option configures the communication settings for the Modbus communica...

Страница 27: ...option to set the time that the back light in the LCD will stay on after the last pressed key Available options are Always Off 10 Seconds 30 Seconds 1 Minute 5 Minutes 15 Minutes 1 Hour and Always On...

Страница 28: ...all of the flow characterization data configuration data and calibration data will be lost This option should only be used in the rare case that the configuration of a system has become so corrupt tha...

Страница 29: ...control system If the StarPac 3 is being commanded by a PLC or DCS it is possible that any calibrations or mode changes being made at the local user interface will be overwritten by the supervisory PL...

Страница 30: ...data requested in various options The red blue and green shift keys are used to select the corresponding colored letter on the alphanumeric keypad The various menu options have three basic forms The...

Страница 31: ...ill generate an exception error You can both read and write to RW registers The register numbering is as follows a 30000 base indicates RO integers a 40000 base indicates RW integers a 70000 base indi...

Страница 32: ...s work If not recheck settings C Calibration Checks Air supply turned on Check status screens to verify system calibration refer to software section Valve stroke calibration to remove installation and...

Страница 33: ...rsion 1 0 0 Printed November 1 2013 Reset Totalizer G Other Options refer to Data Acquisition section Set and start Data Logger function Collect and save installed signature if desired H Save Installe...

Страница 34: ...performance the 24 VDC power supply should not be connected to earth ground RS 485 Communication RS 485 wiring requires shielded twisted pair wire Maximum performance will be attained when using cabl...

Страница 35: ...0 800 7735 900 8380 1000 9030 1100 9680 Use the EDIT REGISTER either StarTalk XP software or local user interface functionality You must first calculate the calibration slope for the thermocouple Use...

Страница 36: ...e Corporation Version 1 0 0 Printed November 1 2013 If you want to fine tune the reading make small adjustments to the slope value in register 40487 Increasing the value will increase the reading and...

Страница 37: ...tion setup the unit remains in Test mode and the mode has to be reset to Auto or Manual for proper operation Any time the unit is in Test mode the letter T flashes on the right side of the display for...

Страница 38: ...ent open depending on the selected mode Remote differs from Digital in that the remote register must be updated within the number of seconds set in integer register 40109 or the unit will go into a Lo...

Страница 39: ...ream pressure P2 control range in selected engineering units The minimum is fixed at zero pressure in engineering units 4 40423 Full scale delta P control range in selected engineering units The minim...

Страница 40: ...accomplish the calibration The StarPac 3 will indicate correctly at the narrow operating temperature range but will not be correct at ambient temperatures due do the response curve of the thermocouple...

Страница 41: ...e is set as described in the mode source section In Manual mode the unit operates as a normal control valve positioning the valve according to its current command signal that can be received digitally...

Страница 42: ...the process information Process Meter The process meter area will display the Following Process Setpoint units Current controller setpoint in user defined units Process Value PV units Current process...

Страница 43: ...eset Command and Position This area contains a graphical representations of the valve command and position Positioner Command and Position The gray arrow tracks the final command value after adjustmen...

Страница 44: ...ide the positioner displayed in user selected units Configuration This area will display the basic configuration of the StarPac 3 system Selected Register This area will allow the selection of all the...

Страница 45: ...StarTalk DTM Help for StarPac 3 System Flowserve Corporation Version 1 0 0 Printed November 1 2013...

Страница 46: ...the controller of the StarPac Flowserve does not warranty or accept any responsibility for their use in a particular process Note that process gains can be significantly different at different operati...

Страница 47: ...tuning set from this process is for the specific process conditions where the test was performed Repeating the process at several conditions is recommended Open Loop Method For Slow loops This procedu...

Страница 48: ...ference between intersections of tangent with beginning and final values Process gain G is distance between beginning and final values expressed as of span Calculate tuning constants as follows where...

Страница 49: ...d as a scaled integer if the StarPac unit is in Manual mode The scale for digital source using the integer registers is fixed for both position command and controller setpoint with 0 12 5 percent and...

Страница 50: ...on 1 0 0 Printed November 1 2013 Annunciator Panel Annunciator Panels allow quick viewing of the current state and history of diagnostic indicators and allows masking of alarms warnings and alerts Thi...

Страница 51: ...rinted November 1 2013 ValveSight Annunciator The ValveSight Annunciator Panels allow quick viewing of the current state and history of diagnostic indicators and allows masking of alarms warnings and...

Страница 52: ...s Loss of Supply Pressure Definition The supply pressure is below the user set warning or alarm limit Implications Implications Low supply pressure can cause poor valve response or positioner failure...

Страница 53: ...ntroller is unable to maintain the process at the current set point Tuning is adjusted using StarTalk DTM Software Implications Process will not maintain the desired operation point Unit may be in Man...

Страница 54: ...afe position Possible Solutions Check the power supply If the problem persists perform a factory reset If it still persists reprogram or replace the main board Flash RAM check Failure Definition Hardw...

Страница 55: ...StarPac 3 system will restart Possible Solutions Check the power supply If the problem persists perform a factory reset If it still persists reprogram or replace the main board Illegal Pointer Assignm...

Страница 56: ...le Solutions Complete the actuator sensor calibration Tuning Not Calibrated Definition Tuning Not Calibrated Positioner unstable Implications QUICK CAL calibration has not been calibrated Possible Sol...

Страница 57: ...ibration will not complete due to continued movement Possible Solutions Make sure you have a good source of supply pressure and the tubing to the actuator is done correctly Make sure the valve can str...

Страница 58: ...sible Solutions Make sure you have a good source of supply pressure and the tubing to the actuator is done correctly Make sure the valve can stroke freely Pressure Unstable at Close Definition Pressur...

Страница 59: ...e can stroke freely Make sure the valve is not blocked or Hand wheel engaged Position Sensor Fault Definition The Implications Low Possible Solutions Regulate Upstream Pressure Sensor Fault Definition...

Страница 60: ...he position at the limit Implications The function is similar to a mechanical limit stop except it is not active if the unit is un powered Possible Solutions If more travel is needed reset the Soft Li...

Страница 61: ...Slight delay coming off the seat Implications Also called MPC The Final Command is beyond the user set limit for the tight shutoff feature and the positioner is applying full actuator pressure to clos...

Страница 62: ...ul to prevent surging process flow Possible Solutions Change the Stroke Rate Limit User settings Action Buttons The Apply button will save changes to the connected device The Retrieve button will retr...

Страница 63: ...StarTalk DTM Help for StarPac 3 System Flowserve Corporation Version 1 0 0 Printed November 1 2013...

Страница 64: ...em Flowserve Corporation Version 1 0 0 Printed November 1 2013 NAMUR Annunciator The NAMUR Annunciator Panels allow quick viewing of the current state and history of diagnostic indicators and allows m...

Страница 65: ...y is adequate Repair kinked or restricted supply tubing Check for pneumatic leaks in the actuator and actuator tubing Re calibrate pressure sensors Check the pressure sensor board connections and repl...

Страница 66: ...s adjusted using StarTalk DTM Software Implications Process will not maintain the desired operation point Unit may be in Manual Mode Possible Solutions Tune the process loop Increase the process press...

Страница 67: ...Possible Solutions Check the power supply If the problem persists perform a factory reset If it still persists reprogram or replace the main board Flash RAM check Failure Definition Hardware Alert Fla...

Страница 68: ...tem will restart Possible Solutions Check the power supply If the problem persists perform a factory reset If it still persists reprogram or replace the main board Illegal Pointer Assignment Definitio...

Страница 69: ...le Solutions Complete the actuator sensor calibration Tuning Not Calibrated Definition Tuning Not Calibrated Positioner unstable Implications QUICK CAL calibration has not been calibrated Possible Sol...

Страница 70: ...not complete due to continued movement Possible Solutions Make sure you have a good source of supply pressure and the tubing to the actuator is done correctly Make sure the valve can stroke freely To...

Страница 71: ...a good source of supply pressure and the tubing to the actuator is done correctly Make sure the valve can stroke freely Pressure Unstable at Close Definition Pressure unstable at close or not reading...

Страница 72: ...ot blocked or Hand wheel engaged Position Sensor Fault Definition The Implications Low Possible Solutions Regulate Upstream Pressure Sensor Fault Definition The Implications Low Possible Solutions Reg...

Страница 73: ...mit stop except it is not active if the unit is un powered Possible Solutions If more travel is needed reset the Soft Limits If not adjust the Final Command signal back into the specified range Cycle...

Страница 74: ...user set limit for the tight shutoff feature and the positioner is applying full actuator pressure to close or open the valve This is a normal condition for all valves when closed The factory default...

Страница 75: ...ossible Solutions Change the Stroke Rate Limit User settings Action Buttons The Apply button will save changes to the connected device The Retrieve button will retrieve the latest information from the...

Страница 76: ...StarTalk DTM Help for StarPac 3 System Flowserve Corporation Version 1 0 0 Printed November 1 2013...

Страница 77: ...for StarPac 3 System Flowserve Corporation Version 1 0 0 Printed November 1 2013 Health Health pages allow quick viewing of the state of all diagnostics This selection automatically redirects to the...

Страница 78: ...nents An LED light indicates health status Warning and alarm limits set by the user in many cases determine the conditions when the color will turn from green to yellow to red Green indicates an occur...

Страница 79: ...lignment and tightness After maintenance reset the cycle accumulator Valve Travel Definition The total accumulated valve travel limit has been exceeded Implications The travel is accumulated in both d...

Страница 80: ...d is the minimum amount of travel required before the travel is counted The reset button will set the Current Value to zero The Accumulated Travel is the same as the Current Value but converted to the...

Страница 81: ...ons that could restore the system to normal operation Qualified maintenance personnel should evaluate the possible solutions all safety procedures and all other applicable factors on a case by case ba...

Страница 82: ...StarTalk DTM Help for StarPac 3 System Flowserve Corporation Version 1 0 0 Printed November 1 2013 The Retrieve button will retrieve the latest information from the device...

Страница 83: ...when the color will turn from green to yellow to red Green indicates an occurrence of a normal activity that does not affect the health of the valve system Yellow circle indicates that an active warn...

Страница 84: ...connections and replace pressure sensor board if necessary Supply Pressure Supply Pressure is detected by the positioner The Current Value field shows the supply pressure The supply pressure limit can...

Страница 85: ...normal operation Qualified maintenance personnel should evaluate the possible solutions all safety procedures and all other applicable factors on a case by case basis when determining the best action...

Страница 86: ...affect the health of the valve system Yellow circle indicates that an active warning alert or mode is present Red circle indicates that an active alarm or state is present that could seriously limit...

Страница 87: ...ht take to restore normal operation NOTE Flowserve does not recommend any action only lists possible actions that could restore the system to normal operation Qualified maintenance personnel should ev...

Страница 88: ...that does not affect the health of the valve system Yellow circle indicates that an active warning alert or mode is present Red circle indicates that an active alarm or state is present that could ser...

Страница 89: ...his page When the deviation limit has been greater than the Tolerable Error for longer than the Deviation Time Frame the Position Deviation alarm will be activated The illustration at the bottom of th...

Страница 90: ...normal operation NOTE Flowserve does not recommend any action only lists possible actions that could restore the system to normal operation Qualified maintenance personnel should evaluate the possibl...

Страница 91: ...StarTalk DTM Help for StarPac 3 System Flowserve Corporation Version 1 0 0 Printed November 1 2013...

Страница 92: ...that does not affect the health of the valve system Yellow circle indicates that an active warning alert or mode is present Red circle indicates that an active alarm or state is present that could ser...

Страница 93: ...indicator The Possible Solutions field describes actions you might take to restore normal operation NOTE Flowserve does not recommend any action only lists possible actions that could restore the sys...

Страница 94: ...StarTalk DTM Help for StarPac 3 System Flowserve Corporation Version 1 0 0 Printed November 1 2013...

Страница 95: ...rve Corporation Version 1 0 0 Printed November 1 2013 On line Diagnostics On line diagnostics pages provide ways to view and analyze the valve and positioner while it is controlling This selection aut...

Страница 96: ...ember 1 2013 Data Logger The Data Monitor page displays a graph used to monitor a valve s current state There are two Data Loggers 1 The DTM Data Logger displays the data requested from the DTM 2 The...

Страница 97: ...StarTalk DTM Help for StarPac 3 System Flowserve Corporation Version 1 0 0 Printed November 1 2013...

Страница 98: ...the graph will update with current data This data can be saved to a file A report can also be automatically generated Graph Series Settings This box allows for the selection of items to be shown on th...

Страница 99: ...sted after the first interval has passed After the data sample has been received the values are plotted at the next time interval For example if the time interval is 5 seconds and it takes 2 5 seconds...

Страница 100: ...StarTalk DTM Help for StarPac 3 System Flowserve Corporation Version 1 0 0 Printed November 1 2013...

Страница 101: ...StarTalk DTM Help for StarPac 3 System Flowserve Corporation Version 1 0 0 Printed November 1 2013...

Страница 102: ...ta Logger Graph Series Settings This box allows for the selection of items to be shown on the graph All of the data is acquired regardless of this setting Any item can be hidden or shown after the dat...

Страница 103: ...ress of the current download At the top left of the graph window is the Axis Zoom Settings box Select the X radio button to cause all zoom operations to occur exclusively along the x axis Select the Y...

Страница 104: ...Process Auxiliary Position Command tab shows all of the control and response signals data relative to time on the x axis during the data acquisition The Temperature with Discrete Input tab shows the...

Страница 105: ...erve Corporation Version 1 0 0 Printed November 1 2013 Under the graph display area is a set of buttons allowing the user to perform various actions Clicking Load opens a file selection dialog which a...

Страница 106: ...StarTalk DTM Help for StarPac 3 System Flowserve Corporation Version 1 0 0 Printed November 1 2013 Clicking Save opens a file save dialog which allows saving of the currently displayed log...

Страница 107: ...ta from the graphs Clicking Retrieve downloads the data from the device up to the current point in time or up to the last data point acquired Clicking Stop aborts a retrieve operation Clicking Print R...

Страница 108: ...efore and after the event to capture and the Deadband or amount of travel allowed before an event is triggered Graph Series Settings This box allows for the selection of items to be shown on the graph...

Страница 109: ...ilable data points the record that is being retrieved and the progress of the current download At the top left of the graph window is the Axis Zoom Settings box Select the X radio button to cause all...

Страница 110: ...ess Auxiliary Position Command tab shows all of the control and response signals data relative to time on the x axis during the event log acquisition The Temperature with Discrete Input tab shows the...

Страница 111: ...1 2013 Under the graph display area is a set of buttons allowing the user to perform various actions Clicking Load opens a file selection dialog which allows opening of a previously saved event log fi...

Страница 112: ...rrent point in time or up to the last event point acquired Clicking Stop aborts a retrieve operation Clicking Reset clears the internal event log Clicking Print Report opens a Print Preview tab In ord...

Страница 113: ...StarTalk DTM Help for StarPac 3 System Flowserve Corporation Version 1 0 0 Printed November 1 2013...

Страница 114: ...StarTalk DTM Help for StarPac 3 System Flowserve Corporation Version 1 0 0 Printed November 1 2013...

Страница 115: ...rporation Version 1 0 0 Printed November 1 2013 Off line Diagnostics Off line Diagnostics pages provide ways to view and analyze the valve and positioner while it is off line not controlling This sele...

Страница 116: ...valves in a shop or installed valves that are not in service and can be fully or partially stroked By ramping the valve with a known input and monitoring the response changes over time can be noted a...

Страница 117: ...on and Stop Position fields are used to specify beginning and end positions of the ramp test Normally the most informative signatures cover the full range of travel of the valve and the characteristic...

Страница 118: ...x axis Select the Y radio button to cause all zoom operations to occur exclusively along the y axis Select the XY radio button to cause all zoom operations to occur on both axes Click the Zoom Out but...

Страница 119: ...al signature has been taken it shows the second signature as if it occurred right after the first signature The Pressure vs Position tab sets up the graph to show the position on the x axis with the c...

Страница 120: ...n tab calculates the friction in the valve based on the pressures measured during the signature test NOTE For this graph to be accurate the proper actuator size must have been selected in the Configur...

Страница 121: ...2013 The Process Curve tab displays the graph showing the relationship of the flow versus the upstream pressure This relationship allows the user to detect possible pump degradation If a bi directiona...

Страница 122: ...Start button When the test completes the data is stored on the device for future retrieval Set Baseline and Bi Directional are mutually exclusive You are only allowed to have one of these options che...

Страница 123: ...StarTalk DTM Help for StarPac 3 System Flowserve Corporation Version 1 0 0 Printed November 1 2013 Clicking Save opens a file save dialog which allows saving of the currently displayed signature...

Страница 124: ...Signature Settings and also clears all from the graphs Clicking Stop aborts a currently running test or stops a retrieve operation Clicking Print Report opens a Print Preview tab In order to print a g...

Страница 125: ...StarTalk DTM Help for StarPac 3 System Flowserve Corporation Version 1 0 0 Printed November 1 2013...

Страница 126: ...StarTalk DTM Help for StarPac 3 System Flowserve Corporation Version 1 0 0 Printed November 1 2013...

Страница 127: ...arPac 3 System Flowserve Corporation Version 1 0 0 Printed November 1 2013 Clicking Export to Text opens a file save dialog allowing you to save a tab delimited file containing the data for the curren...

Страница 128: ...ed ramp test files for an overlay comparison The comparison includes file information ramp test settings and graphed data Difference data is also displayed on the graphs The File Information area allo...

Страница 129: ...in the first file The Ramp Test Settings area contains the information used to run the ramp test and other information that may affect the results This information is shown for each file in a side by...

Страница 130: ...StarTalk DTM Help for StarPac 3 System Flowserve Corporation Version 1 0 0 Printed November 1 2013...

Страница 131: ...StarTalk DTM Help for StarPac 3 System Flowserve Corporation Version 1 0 0 Printed November 1 2013...

Страница 132: ...StarTalk DTM Help for StarPac 3 System Flowserve Corporation Version 1 0 0 Printed November 1 2013...

Страница 133: ...t of the merge The files are then analyzed to ascertain whether they can be merged The result of the analysis is displayed on the right side of the Test Settings group box If the files can be merged t...

Страница 134: ...lve with a known input and monitoring the response changes over time can be noted and used to pinpoint developing or existing problems Warning During a step test the valve will not respond to control...

Страница 135: ...the full range of travel of the valve and the characteristic saturation at each end of travel For this reason having a 5 start position and a 105 stop position is a good practice Each signature conta...

Страница 136: ...s Select the Y radio button to cause all zoom operations to occur exclusively along the y axis Select the XY radio button to cause all zoom operations to occur on both axes Click the Zoom Out button t...

Страница 137: ...position on the x axis with the corresponding pressures on the y axis The pressures are only shown for positions from 5 95 of the whole range of the test This removes the effects of saturating the act...

Страница 138: ...sly stored signature To acquire a baseline signature one must check the Set Baseline check box then click the Start button When the test completes the data is stored on the device for future retrieval...

Страница 139: ...StarTalk DTM Help for StarPac 3 System Flowserve Corporation Version 1 0 0 Printed November 1 2013 Clicking Save opens a file save dialog which allows saving of the currently displayed signature...

Страница 140: ...Signature Settings and also clears all from the graphs Clicking Stop aborts a currently running test or stops a retrieve operation Clicking Print Report opens a Print Preview tab In order to print a g...

Страница 141: ...arPac 3 System Flowserve Corporation Version 1 0 0 Printed November 1 2013 Clicking Export to Text opens a file save dialog allowing you to save a tab delimited file containing the data for the curren...

Страница 142: ...e for each file The Graph Settings area allows the user to select which information will be displayed on the graphs The user can select between data sets from file 1 file 2 and the differences Each di...

Страница 143: ...lowserve Corporation Version 1 0 0 Printed November 1 2013 The Print Report button sends a printer friendly version of the comparison data to a printer Remember to check the Add to report check box to...

Страница 144: ...StarTalk DTM Help for StarPac 3 System Flowserve Corporation Version 1 0 0 Printed November 1 2013...

Страница 145: ...StarTalk DTM Help for StarPac 3 System Flowserve Corporation Version 1 0 0 Printed November 1 2013...

Страница 146: ...se preset points and monitoring the response a valve assembly can quickly be tested and verified that it is operating to specification CAUTION During a test the valve will not respond to control signa...

Страница 147: ...same position when approached from the same direction each time Linearity The Linearity value shows how closely the system follows a straight line best fit to the response Position Settling Set this v...

Страница 148: ...exclusively along the y axis Select the XY radio button to cause all zoom operations to occur on both axes Click the Zoom Out button to undo any previously performed zoom actions The three tabs after...

Страница 149: ...wserve Corporation Version 1 0 0 Printed November 1 2013 Under the graph display area is a set of buttons allowing the user to perform various actions Clicking Load Opens a file selection dialog which...

Страница 150: ...StarTalk DTM Help for StarPac 3 System Flowserve Corporation Version 1 0 0 Printed November 1 2013 Clicking Save opens a file save dialog which allows saving of the currently displayed test...

Страница 151: ...ing the Position Settings and also clears all data from the graphs Clicking Stop aborts a currently running test Clicking Print Report opens a Print Preview tab In order to print a graph you must chec...

Страница 152: ...StarTalk DTM Help for StarPac 3 System Flowserve Corporation Version 1 0 0 Printed November 1 2013...

Страница 153: ...StarPac 3 System Flowserve Corporation Version 1 0 0 Printed November 1 2013 Clicking Export to Text opens a file save dialog allowing you to save a tab delimited file containing the data for the cur...

Страница 154: ...ved HDRL files for an overlay comparison The comparison includes file information hysteresis and deadband repeatability linearity error and graphed data File Information The files are loaded by select...

Страница 155: ...ues from the first file compared to the second file Linearity Error The Linearity Error area shows the values of linearity It also shows the difference between the values from the first file compared...

Страница 156: ...inted November 1 2013 The three tabs after the axis controls allow viewing the comparison data The Print Report button sends a printer friendly version of the comparison data to a printer Remember to...

Страница 157: ...StarTalk DTM Help for StarPac 3 System Flowserve Corporation Version 1 0 0 Printed November 1 2013...

Страница 158: ...StarTalk DTM Help for StarPac 3 System Flowserve Corporation Version 1 0 0 Printed November 1 2013...

Страница 159: ...ac 3 System Flowserve Corporation Version 1 0 0 Printed November 1 2013 Calibration Calibration pages allow simple calibration of all sensors and functions This selection automatically redirects to th...

Страница 160: ...l then be prompted for the instrument air supply pressure to the unit If the air supply varies by more than 1 psi during the calibration the test may abort Hence a regulator may be required if the air...

Страница 161: ...rPac 3 of the terminal block The display will give instructions to adjust the signal until the reference meter reads 4 mA When the 4 mA value has been accepted the user is then prompted to set the 20...

Страница 162: ...StarTalk DTM Help for StarPac 3 System Flowserve Corporation Version 1 0 0 Printed November 1 2013...

Страница 163: ...StarTalk DTM Help for StarPac 3 System Flowserve Corporation Version 1 0 0 Printed November 1 2013...

Страница 164: ...StarTalk DTM Help for StarPac 3 System Flowserve Corporation Version 1 0 0 Printed November 1 2013...

Страница 165: ...terminal block The display will give instructions to adjust the signal until the reference meter reads 4 mA When the 4 mA value has been accepted you are then prompted to set the 20 mA value If the CA...

Страница 166: ...StarTalk DTM Help for StarPac 3 System Flowserve Corporation Version 1 0 0 Printed November 1 2013...

Страница 167: ...StarTalk DTM Help for StarPac 3 System Flowserve Corporation Version 1 0 0 Printed November 1 2013...

Страница 168: ...StarTalk DTM Help for StarPac 3 System Flowserve Corporation Version 1 0 0 Printed November 1 2013...

Страница 169: ...tarPac 3 The display will give instructions to use the F1 and F2 keys to adjust the signal until the reference meter reads 4 mA When the 4 mA value has been accepted you will be prompted to set the 20...

Страница 170: ...StarTalk DTM Help for StarPac 3 System Flowserve Corporation Version 1 0 0 Printed November 1 2013...

Страница 171: ...StarTalk DTM Help for StarPac 3 System Flowserve Corporation Version 1 0 0 Printed November 1 2013...

Страница 172: ...StarTalk DTM Help for StarPac 3 System Flowserve Corporation Version 1 0 0 Printed November 1 2013...

Страница 173: ...e the F1 and F2 keys to adjust the signal until the reference meter reads 4 mA When the 4 mA value has been accepted the user is then prompted to set the 20 mA value If the CANCEL key is pressed at an...

Страница 174: ...StarTalk DTM Help for StarPac 3 System Flowserve Corporation Version 1 0 0 Printed November 1 2013...

Страница 175: ...StarTalk DTM Help for StarPac 3 System Flowserve Corporation Version 1 0 0 Printed November 1 2013...

Страница 176: ...StarTalk DTM Help for StarPac 3 System Flowserve Corporation Version 1 0 0 Printed November 1 2013...

Страница 177: ...Up and Dn function keys Flowserve s standard sensors normally use the 39mV out 78mV selection Normally you should not have to change this option If you have questions consult your Flowserve representa...

Страница 178: ...StarTalk DTM Help for StarPac 3 System Flowserve Corporation Version 1 0 0 Printed November 1 2013 Follow the Wizard pages below to complete the calibration...

Страница 179: ...StarTalk DTM Help for StarPac 3 System Flowserve Corporation Version 1 0 0 Printed November 1 2013...

Страница 180: ...StarTalk DTM Help for StarPac 3 System Flowserve Corporation Version 1 0 0 Printed November 1 2013...

Страница 181: ...StarTalk DTM Help for StarPac 3 System Flowserve Corporation Version 1 0 0 Printed November 1 2013...

Страница 182: ...e air supply varies by more than 1 psi during the calibration the test may abort Hence a regulator may be required if the air supply is not stable The unit will then complete the calibration process b...

Страница 183: ...mally this calibration is done using a temperature controlled bath or a Type K thermocouple simulator connected to terminals 9 yellow and 10 red the connection points that are the farthest to the righ...

Страница 184: ...StarTalk DTM Help for StarPac 3 System Flowserve Corporation Version 1 0 0 Printed November 1 2013...

Страница 185: ...StarTalk DTM Help for StarPac 3 System Flowserve Corporation Version 1 0 0 Printed November 1 2013...

Страница 186: ...StarTalk DTM Help for StarPac 3 System Flowserve Corporation Version 1 0 0 Printed November 1 2013...

Страница 187: ...nt to proceed You will then be prompted for the instrument air supply pressure to the unit If the air supply varies by more than 1 psi during the calibration the test may abort Hence a regulator may b...

Страница 188: ...AI1 Analog Input 2 AI2 Aux Analog Output 1 AO1 Analog Output 2 AO2 Pressure Verification Compare the reading of the pressure sensor to make sure it is reading correctly Temperature Verification Compar...

Страница 189: ...Talk DTM Help for StarPac 3 System Flowserve Corporation Version 1 0 0 Printed November 1 2013 Configuration Air Action page Configuration Analog Input 1 AI1 page Configuration Analog Input 2 AI2 AUX...

Страница 190: ...k DTM Help for StarPac 3 System Flowserve Corporation Version 1 0 0 Printed November 1 2013 Configuration Analog Output 1 AO1 page Configuration Analog Output 2 AO2 page Calibration Actuator Calibrati...

Страница 191: ...sure it is not accurate please go to the calibration Process Pressure calibration page and re calibrate the pressure sensors Temperature Verification Page Note This page is for verification purpose on...

Страница 192: ...StarTalk DTM Help for StarPac 3 System Flowserve Corporation Version 1 0 0 Printed November 1 2013 Configuration Positioner Tuning page...

Страница 193: ...StarTalk DTM Help for StarPac 3 System Flowserve Corporation Version 1 0 0 Printed November 1 2013 Process Control Tuning page...

Страница 194: ...StarTalk DTM Help for StarPac 3 System Flowserve Corporation Version 1 0 0 Printed November 1 2013...

Страница 195: ...on Version 1 0 0 Printed November 1 2013 Configuration Configuration pages provide easy ways to configure the positioner This selection automatically redirects to the Analog Input 1 configuration page...

Страница 196: ...sts the possible configurations Failure Mode Output 2 bottom port is Connected to Output 1 top port is Connected to Spring Failure Position Air Action Air Loss fail closed Power Loss fail close Actuat...

Страница 197: ...Retrieve All or the Load VCT functionality is complete Note 2 VCT Valtek Configuration Table is the StarPac entire configuration file extension name The Load VCT button will open an open file dialog t...

Страница 198: ...for the interpretation of the analog signal The signal can be interpreted as Normal 4 20 mA 0 100 which means that 4 mA will indicate the 0 percent signal or as Reverse 4 20 mA 100 0 which then inter...

Страница 199: ...Retrieve All or the Load VCT functionality is complete Note 2 VCT Valtek Configuration Table is the StarPac entire configuration file extension name The Load VCT button will open an open file dialog t...

Страница 200: ...00 percent signal The last step is to enter the offset or Zero input value in your user defined units This is the process value that corresponds to the 0 percent signal The available input variables a...

Страница 201: ...ot withstand pressure drops of at least ten percent of inlet pressure Molecular Weight Uses an external molecular weight input for all internal calculations in place of the static value stored in the...

Страница 202: ...Retrieve All or the Load VCT functionality is complete Note 2 VCT Valtek Configuration Table is the StarPac entire configuration file extension name The Load VCT button will open an open file dialog t...

Страница 203: ...alue in your selected user units This is the process value that corresponds to 4 mA Available output variables are Valve Position Liquid Flow ISA Up Stream Press ISA Dn Stream Press ISA Delta Pressure...

Страница 204: ...the latest information from the device related to this page Clicking the Retrieve All button will start the retrieval of all the connected StaPac System configuration to be store in the instance of t...

Страница 205: ...y of the DTM to a folder location and file name A save file dialog will allow the selection of the folder location and file name Note The Save VCT button will only be enable once the entire configurat...

Страница 206: ...d user units This is the process value that corresponds to 4 mA Available output variables are Valve Position Liquid Flow ISA Up Stream Press ISA Dn Stream Press ISA Delta Pressure Process Temperature...

Страница 207: ...ated to the current page and tabs within the page The Retrieve Configuration from Device Status group box will appear automatic to display the status of the retrieval of the entire configuration Note...

Страница 208: ...will only be enable once the entire configuration is load into memory either from the Retrieve All or the Load VCT functionality is complete The Abort button will abort the current retrieval of the St...

Страница 209: ...oll RTU Ascii RTU modbus_scroll Port Access A R W B R W access_scroll TxDelay 3 5 characters delay_scroll Port B Protocol INFRARED protocol_scroll When the RTU Ascii selection is changed to Ascii then...

Страница 210: ...nce of the DTM memory It will also retrieve and update the values related to the current page and tabs within the page The Retrieve Configuration from Device Status group box will appear automatic to...

Страница 211: ...will only be enable once the entire configuration is load into memory either from the Retrieve All or the Load VCT functionality is complete The Abort button will abort the current retrieval of the St...

Страница 212: ...Save each set of configuration included in each tab separately When you first start the Configuration Files page the components on the page will be disabled until the DTM retrieves all the Configurat...

Страница 213: ...may cause sudden valve movement and or loss of control The Retrieve All button will retrieve the entire configuration from the device Note If a parameter was modified and displayed the pencil mark af...

Страница 214: ...Save All button will open a save file dialog to save the entire configuration to a selected StarPac configuration File VCT The Print Parameters button will display a dialog to select to print a downl...

Страница 215: ...em Flowserve Corporation Version 1 0 0 Printed November 1 2013 A Print Preview tab will display the pdf version of the print parameters report Use the print or save pdf from the preview tab to print o...

Страница 216: ...ber 1 2013 The Print Report button will load the configuration into an organized print report where all parameters are listed into groups as it appears in the tabs of the configuration file page Use t...

Страница 217: ...rporation Version 1 0 0 Printed November 1 2013 System The System Information tab allows the user to perform the following functionality about the system information Download from device Load to devic...

Страница 218: ...l apply and the modified parameters from all tabs The Apply All will only apply the changes to the parameters with a pencil or modified parameters WARNING Applying the configuration changed to the par...

Страница 219: ...ory and displayed with the pencil mark To apply the parameter changed click the Apply All button The Save All button will open a save file dialog to save the entire configuration to a selected StarPac...

Страница 220: ...em Flowserve Corporation Version 1 0 0 Printed November 1 2013 A Print Preview tab will display the pdf version of the print parameters report Use the print or save pdf from the preview tab to print o...

Страница 221: ...ber 1 2013 The Print Report button will load the configuration into an organized print report where all parameters are listed into groups as it appears in the tabs of the configuration file page Use t...

Страница 222: ...the following functionality about the operating mode Download from device Load to device Save to file VCT Load from file VCT Modifications New modifications to the configuration file will be displayed...

Страница 223: ...may cause sudden valve movement and or loss of control The Retrieve All button will retrieve the entire configuration from the device Note If a parameter was modified and displayed the pencil mark af...

Страница 224: ...Save All button will open a save file dialog to save the entire configuration to a selected StarPac configuration File VCT The Print Parameters button will display a dialog to select to print a downl...

Страница 225: ...em Flowserve Corporation Version 1 0 0 Printed November 1 2013 A Print Preview tab will display the pdf version of the print parameters report Use the print or save pdf from the preview tab to print o...

Страница 226: ...ber 1 2013 The Print Report button will load the configuration into an organized print report where all parameters are listed into groups as it appears in the tabs of the configuration file page Use t...

Страница 227: ...the following functionality about the fluid parameter Download from device Load to device Save to file VCT Load from file VCT Modifications New modifications to the configuration file will be display...

Страница 228: ...may cause sudden valve movement and or loss of control The Retrieve All button will retrieve the entire configuration from the device Note If a parameter was modified and displayed the pencil mark af...

Страница 229: ...Save All button will open a save file dialog to save the entire configuration to a selected StarPac configuration File VCT The Print Parameters button will display a dialog to select to print a downl...

Страница 230: ...em Flowserve Corporation Version 1 0 0 Printed November 1 2013 A Print Preview tab will display the pdf version of the print parameters report Use the print or save pdf from the preview tab to print o...

Страница 231: ...ber 1 2013 The Print Report button will load the configuration into an organized print report where all parameters are listed into groups as it appears in the tabs of the configuration file page Use t...

Страница 232: ...on Version 1 0 0 Printed November 1 2013 Calibration Information The Calibration Information tab allows the user to perform the following functionality about the calibration information Download from...

Страница 233: ...1 0 0 Printed November 1 2013 Modifications New modifications to the configuration file will be displayed by the pencil mark The pencil mark will appear next to the parameter modified On the menu tree...

Страница 234: ...may cause sudden valve movement and or loss of control The Retrieve All button will retrieve the entire configuration from the device Note If a parameter was modified and displayed the pencil mark af...

Страница 235: ...Save All button will open a save file dialog to save the entire configuration to a selected StarPac configuration File VCT The Print Parameters button will display a dialog to select to print a downl...

Страница 236: ...em Flowserve Corporation Version 1 0 0 Printed November 1 2013 A Print Preview tab will display the pdf version of the print parameters report Use the print or save pdf from the preview tab to print o...

Страница 237: ...ber 1 2013 The Print Report button will load the configuration into an organized print report where all parameters are listed into groups as it appears in the tabs of the configuration file page Use t...

Страница 238: ...e following functionality about the controller Download from device Load to device Save to file VCT Load from file VCT Modifications New modifications to the configuration file will be displayed by th...

Страница 239: ...may cause sudden valve movement and or loss of control The Retrieve All button will retrieve the entire configuration from the device Note If a parameter was modified and displayed the pencil mark af...

Страница 240: ...Save All button will open a save file dialog to save the entire configuration to a selected StarPac configuration File VCT The Print Parameters button will display a dialog to select to print a downl...

Страница 241: ...em Flowserve Corporation Version 1 0 0 Printed November 1 2013 A Print Preview tab will display the pdf version of the print parameters report Use the print or save pdf from the preview tab to print o...

Страница 242: ...ber 1 2013 The Print Report button will load the configuration into an organized print report where all parameters are listed into groups as it appears in the tabs of the configuration file page Use t...

Страница 243: ...oration Version 1 0 0 Printed November 1 2013 Alerts Alarms The Alerts Alarms tab allows the user to perform the following functionality about the alert alarm settings Download from device Load to dev...

Страница 244: ...l apply and the modified parameters from all tabs The Apply All will only apply the changes to the parameters with a pencil or modified parameters WARNING Applying the configuration changed to the par...

Страница 245: ...ory and displayed with the pencil mark To apply the parameter changed click the Apply All button The Save All button will open a save file dialog to save the entire configuration to a selected StarPac...

Страница 246: ...em Flowserve Corporation Version 1 0 0 Printed November 1 2013 A Print Preview tab will display the pdf version of the print parameters report Use the print or save pdf from the preview tab to print o...

Страница 247: ...ber 1 2013 The Print Report button will load the configuration into an organized print report where all parameters are listed into groups as it appears in the tabs of the configuration file page Use t...

Страница 248: ...erve Corporation Version 1 0 0 Printed November 1 2013 Valve Geometry The Valve Geometry tab allows the user to perform the following functionality about the Valve Geometry Download from device Load t...

Страница 249: ...StarTalk DTM Help for StarPac 3 System Flowserve Corporation Version 1 0 0 Printed November 1 2013...

Страница 250: ...ton will apply and the modified parameters from all tabs The Apply All will only apply the changes to the parameters with a pencil or modified parameters WARNING Applying the configuration changed to...

Страница 251: ...ory and displayed with the pencil mark To apply the parameter changed click the Apply All button The Save All button will open a save file dialog to save the entire configuration to a selected StarPac...

Страница 252: ...em Flowserve Corporation Version 1 0 0 Printed November 1 2013 A Print Preview tab will display the pdf version of the print parameters report Use the print or save pdf from the preview tab to print o...

Страница 253: ...ber 1 2013 The Print Report button will load the configuration into an organized print report where all parameters are listed into groups as it appears in the tabs of the configuration file page Use t...

Страница 254: ...llowing functionality about the diagnostics settings Download from device Load to device Save to file VCT Load from file VCT Modifications New modifications to the configuration file will be displayed...

Страница 255: ...may cause sudden valve movement and or loss of control The Retrieve All button will retrieve the entire configuration from the device Note If a parameter was modified and displayed the pencil mark af...

Страница 256: ...Save All button will open a save file dialog to save the entire configuration to a selected StarPac configuration File VCT The Print Parameters button will display a dialog to select to print a downl...

Страница 257: ...em Flowserve Corporation Version 1 0 0 Printed November 1 2013 A Print Preview tab will display the pdf version of the print parameters report Use the print or save pdf from the preview tab to print o...

Страница 258: ...ber 1 2013 The Print Report button will load the configuration into an organized print report where all parameters are listed into groups as it appears in the tabs of the configuration file page Use t...

Страница 259: ...owing functionality about the scalers settings Download from device Load to device Save to file VCT Load from file VCT Modifications New modifications to the configuration file will be displayed by th...

Страница 260: ...may cause sudden valve movement and or loss of control The Retrieve All button will retrieve the entire configuration from the device Note If a parameter was modified and displayed the pencil mark af...

Страница 261: ...Save All button will open a save file dialog to save the entire configuration to a selected StarPac configuration File VCT The Print Parameters button will display a dialog to select to print a downl...

Страница 262: ...em Flowserve Corporation Version 1 0 0 Printed November 1 2013 A Print Preview tab will display the pdf version of the print parameters report Use the print or save pdf from the preview tab to print o...

Страница 263: ...ber 1 2013 The Print Report button will load the configuration into an organized print report where all parameters are listed into groups as it appears in the tabs of the configuration file page Use t...

Страница 264: ...ollowing functionality about the environmental settings Download from device Load to device Save to file VCT Load from file VCT Modifications New modifications to the configuration file will be displa...

Страница 265: ...may cause sudden valve movement and or loss of control The Retrieve All button will retrieve the entire configuration from the device Note If a parameter was modified and displayed the pencil mark af...

Страница 266: ...Save All button will open a save file dialog to save the entire configuration to a selected StarPac configuration File VCT The Print Parameters button will display a dialog to select to print a downl...

Страница 267: ...em Flowserve Corporation Version 1 0 0 Printed November 1 2013 A Print Preview tab will display the pdf version of the print parameters report Use the print or save pdf from the preview tab to print o...

Страница 268: ...ber 1 2013 The Print Report button will load the configuration into an organized print report where all parameters are listed into groups as it appears in the tabs of the configuration file page Use t...

Страница 269: ...poration Version 1 0 0 Printed November 1 2013 Characterization The Characterization tab allows the user to perform the following functionality about the characterization settings Download from device...

Страница 270: ...1 0 0 Printed November 1 2013 Modifications New modifications to the configuration file will be displayed by the pencil mark The pencil mark will appear next to the parameter modified On the menu tree...

Страница 271: ...may cause sudden valve movement and or loss of control The Retrieve All button will retrieve the entire configuration from the device Note If a parameter was modified and displayed the pencil mark af...

Страница 272: ...Save All button will open a save file dialog to save the entire configuration to a selected StarPac configuration File VCT The Print Parameters button will display a dialog to select to print a downl...

Страница 273: ...em Flowserve Corporation Version 1 0 0 Printed November 1 2013 A Print Preview tab will display the pdf version of the print parameters report Use the print or save pdf from the preview tab to print o...

Страница 274: ...ber 1 2013 The Print Report button will load the configuration into an organized print report where all parameters are listed into groups as it appears in the tabs of the configuration file page Use t...

Страница 275: ...oration Version 1 0 0 Printed November 1 2013 Holding Register The Holding Registers tab allows the user to perform the following functionality about the holding registers settings Download from devic...

Страница 276: ...StarTalk DTM Help for StarPac 3 System Flowserve Corporation Version 1 0 0 Printed November 1 2013...

Страница 277: ...ton will apply and the modified parameters from all tabs The Apply All will only apply the changes to the parameters with a pencil or modified parameters WARNING Applying the configuration changed to...

Страница 278: ...ory and displayed with the pencil mark To apply the parameter changed click the Apply All button The Save All button will open a save file dialog to save the entire configuration to a selected StarPac...

Страница 279: ...em Flowserve Corporation Version 1 0 0 Printed November 1 2013 A Print Preview tab will display the pdf version of the print parameters report Use the print or save pdf from the preview tab to print o...

Страница 280: ...ber 1 2013 The Print Report button will load the configuration into an organized print report where all parameters are listed into groups as it appears in the tabs of the configuration file page Use t...

Страница 281: ...Corporation Version 1 0 0 Printed November 1 2013 Floating Point The Floating Point tab allows the user to perform the following functionality about the floating point settings Download from device Lo...

Страница 282: ...StarTalk DTM Help for StarPac 3 System Flowserve Corporation Version 1 0 0 Printed November 1 2013...

Страница 283: ...ton will apply and the modified parameters from all tabs The Apply All will only apply the changes to the parameters with a pencil or modified parameters WARNING Applying the configuration changed to...

Страница 284: ...ory and displayed with the pencil mark To apply the parameter changed click the Apply All button The Save All button will open a save file dialog to save the entire configuration to a selected StarPac...

Страница 285: ...em Flowserve Corporation Version 1 0 0 Printed November 1 2013 A Print Preview tab will display the pdf version of the print parameters report Use the print or save pdf from the preview tab to print o...

Страница 286: ...ber 1 2013 The Print Report button will load the configuration into an organized print report where all parameters are listed into groups as it appears in the tabs of the configuration file page Use t...

Страница 287: ...The last step is to enter the offset or zero output value in your selected user units this is the process value that corresponds to 0 Hz Available output variables are the following Valve Position Liq...

Страница 288: ...The Retrieve button will retrieve the latest information from the device related to this page Clicking the Retrieve All button will start the retrieval of all the connected StaPac System configuration...

Страница 289: ...y of the DTM to a folder location and file name A save file dialog will allow the selection of the folder location and file name Note The Save VCT button will only be enable once the entire configurat...

Страница 290: ...formation integers IEEE floating point numbers and strings These types can have a read only RO access attribute or a read write RW access attribute You can only read RO registers Writing to a RO regis...

Страница 291: ...mory It will also retrieve and update the values related to the current page and tabs within the page The Retrieve Configuration from Device Status group box will appear automatic to display the statu...

Страница 292: ...will only be enable once the entire configuration is load into memory either from the Retrieve All or the Load VCT functionality is complete The Abort button will abort the current retrieval of the St...

Страница 293: ...3 System Flowserve Corporation Version 1 0 0 Printed November 1 2013 Flow Characterization WARNING Changing these values will adversely affect the flow calculation Change these values only when instr...

Страница 294: ...the factory to do so The Apply Cv Curve button will apply the changed Cv data points and breakpoint to the connected StarPac3 The Retrieve Cv Curve button will retrieve the Cv data points and breakpo...

Страница 295: ...Save VCT button will only be enable once the entire configuration is load into memory either from the Retrieve All or the Load VCT functionality is complete Note 2 VCT Valtek Configuration Table is t...

Страница 296: ...arTalk DTM Help for StarPac 3 System Flowserve Corporation Version 1 0 0 Printed November 1 2013 Note If no configuration is stored in memory this action will stop the Save VCT button from been enable...

Страница 297: ...l apply the changed dP data points and breakpoint to the connected StarPac3 The Retrieve dP Curve button will retrieve the dP data points and breakpoint from the connected StarPac3 The Load dP Curve b...

Страница 298: ...Retrieve All or the Load VCT functionality is complete Note 2 VCT Valtek Configuration Table is the StarPac entire configuration file extension name The Load VCT button will open an open file dialog t...

Страница 299: ...l apply the changed Fl data points and breakpoint to the connected StarPac3 The Retrieve Fl Curve button will retrieve the Fl data points and breakpoint from the connected StarPac3 The Load Fl Curve b...

Страница 300: ...Retrieve All or the Load VCT functionality is complete Note 2 VCT Valtek Configuration Table is the StarPac entire configuration file extension name The Load VCT button will open an open file dialog t...

Страница 301: ...l apply the changed Xt data points and breakpoint to the connected StarPac3 The Retrieve Xt Curve button will retrieve the Xt data points and breakpoint from the connected StarPac3 The Load Xt Curve b...

Страница 302: ...Retrieve All or the Load VCT functionality is complete Note 2 VCT Valtek Configuration Table is the StarPac entire configuration file extension name The Load VCT button will open an open file dialog t...

Страница 303: ...dP button will retrieve the Gas dP data points and breakpoint from the connected StarPac3 The Load Gas dP button will load the Gas dP data points and breakpoint from a vct file on disc The Apply butto...

Страница 304: ...Retrieve All or the Load VCT functionality is complete Note 2 VCT Valtek Configuration Table is the StarPac entire configuration file extension name The Load VCT button will open an open file dialog t...

Страница 305: ...h Graph Options Select on the desired curve to be displayed in the graph from the Following Cv Curve dP Curve Fl Curve Xt Curve Gas dP Curve The Apply button will apply the entire flow characterizatio...

Страница 306: ...StarTalk DTM Help for StarPac 3 System Flowserve Corporation Version 1 0 0 Printed November 1 2013...

Страница 307: ...StarTalk DTM Help for StarPac 3 System Flowserve Corporation Version 1 0 0 Printed November 1 2013...

Страница 308: ...StarTalk DTM Help for StarPac 3 System Flowserve Corporation Version 1 0 0 Printed November 1 2013...

Страница 309: ...StarTalk DTM Help for StarPac 3 System Flowserve Corporation Version 1 0 0 Printed November 1 2013...

Страница 310: ...ow multiplier Enter the scaling factor for the gas flow totalizer Function Used to scale the gas flow value StarPac 3 Register 705079 Access RW Range 0 1 to 100 Flow Calculation External Inputs Config...

Страница 311: ...mes that the Auxiliary input channel gets its signal from a temperature transmitter Upstream Pressure Uses the signal from an external pressure transmitter connected to the Auxiliary input channel as...

Страница 312: ...isplay the status of the retrieval of the entire configuration Note 1 The Save VCT button will only be enable once the entire configuration is load into memory either from the Retrieve All or the Load...

Страница 313: ...owserve Corporation Version 1 0 0 Printed November 1 2013 The Abort button will abort the current retrieval of the StarPac Configuration Note If no configuration is stored in memory this action will s...

Страница 314: ...r StarPac 3 Register 40044 Access RW Action Buttons The Apply button will save changes to the connected device The Retrieve button will retrieve the latest information from the device related to this...

Страница 315: ...to allow the select of a VCT file to be load into memory The Save VCT button will save the entire configuration store in the memory of the DTM to a folder location and file name A save file dialog wi...

Страница 316: ...ose Allow user to set up custom fluids for their process needs The StarPac system must be configured for the exact fluid that you have in your process The factory configures the system with fluid data...

Страница 317: ...ccurate flow calculation Antoine s A coefficient register 70499 Antoine s B coefficient register 70501 Antoine s C coefficient register 70503 Critical Pressure in psia register 70511 Critical Temperat...

Страница 318: ...his page and tab Clicking the Retrieve All button will start the retrieval of all the connected StaPac System configuration to be store in the instance of the DTM memory It will also retrieve and upda...

Страница 319: ...e file dialog will allow the selection of the folder location and file name Note The Save VCT button will only be enable once the entire configuration is load into memory either from the Retrieve All...

Страница 320: ...ection in the Fluid Selection tab Load Fluid Table The Load Fluid Table button will allow the user to load from file a fluid table This functionality will help to move old fluid tables from existing S...

Страница 321: ...StarTalk DTM Help for StarPac 3 System Flowserve Corporation Version 1 0 0 Printed November 1 2013...

Страница 322: ...ns on this table The compressibility table will be generated with StarTalk DTM and will be downloadable to the Starpac 3 The Starpac will retain a copy of the 21 gas composition numbers used in calcul...

Страница 323: ...value of gas 5 GAS_COMPOSITION6 864 Float Percentage value of gas 6 GAS_COMPOSITION7 866 Float Percentage value of gas 7 GAS_COMPOSITION8 868 Float Percentage value of gas 8 GAS_COMPOSITION9 870 Float...

Страница 324: ...Float Parameter 9 of the z table agaTempZparam10 914 Float Parameter 10 of the z table agaTempZparam11 916 Float Parameter 11 of the z table agaTempZparam12 918 Float Parameter 12 of the z table agaT...

Страница 325: ...sets the engineering value that will equal a register value of 0 and the maximum scale register sets the engineering value that will equal a register value of 9999 SP3 Modbus Register Type Range Minim...

Страница 326: ...n percent 30026 RO 0 to 9999 fixed at 12 5 fixed at 12 5 Variable scale normalized position in percent 30027 RO 0 to 9999 fixed at 12 5 fixed at 12 5 Variable scale normalized set point command in per...

Страница 327: ...appear automatic to display the status of the retrieval of the entire configuration Note 1 The Save VCT button will only be enable once the entire configuration is load into memory either from the Ret...

Страница 328: ...owserve Corporation Version 1 0 0 Printed November 1 2013 The Abort button will abort the current retrieval of the StarPac Configuration Note If no configuration is stored in memory this action will s...

Страница 329: ...le on Row One Lists the operating mode and any current alarm or trip conditions Scanning Display This option is only available on Row Two Rotates automatically through a list that is configured throug...

Страница 330: ...e display The process maximum is set in the Tune menu with the process variable for the controller operation Controller setpoint as a percent of the maximum Process Variable Designated as PV in the di...

Страница 331: ...e VCT button will only be enable once the entire configuration is load into memory either from the Retrieve All or the Load VCT functionality is complete Note 2 VCT Valtek Configuration Table is the S...

Страница 332: ...arTalk DTM Help for StarPac 3 System Flowserve Corporation Version 1 0 0 Printed November 1 2013 Note If no configuration is stored in memory this action will stop the Save VCT button from been enable...

Страница 333: ...he StarPac system so that an external signal applied to the discrete input terminals 33 and 34 for StarPac II or terminals 12 and 13 for StarPac or terminals 9 and 18 for StarPac 3 will be used to swi...

Страница 334: ...tpoint can be received digitally via Modbus or from a 4 20 mA signal Test mode takes the unit off line and the system does not update the indicated pressures temperatures flow or PID values nor does i...

Страница 335: ...ialog to allow the select of a VCT file to be load into memory The Save VCT button will save the entire configuration store in the memory of the DTM to a folder location and file name A save file dial...

Страница 336: ...open Function Stem position must reach this point in order for tight shut off to occur Reaching this point will also cause an alarm Register StarPac 3 Lower cutoff point 70829 Upper cutoff point 70849...

Страница 337: ...Retrieve All or the Load VCT functionality is complete Note 2 VCT Valtek Configuration Table is the StarPac entire configuration file extension name The Load VCT button will open an open file dialog t...

Страница 338: ...perform positioner tuning the device will be set to Manual mode with a digital input source Make sure the process is in a safe condition before proceeding Previous settings will be restored on exiting...

Страница 339: ...ed during the last Quick Cal or the last time the Auto calculate tuning button was pressed If selectable Gain Multiplier switch is set to A the tuning will not be modified with a Quick Cal or by press...

Страница 340: ...Retrieve All or the Load VCT functionality is complete Note 2 VCT Valtek Configuration Table is the StarPac entire configuration file extension name The Load VCT button will open an open file dialog t...

Страница 341: ...rmation from the device related to this page and tab Description of how it works When the Valve Stem Friction is high compared to the Actuator Diaphragm pressure it is physically very difficult to obt...

Страница 342: ...rrent page and tabs within the page The Retrieve Configuration from Device Status group box will appear automatic to display the status of the retrieval of the entire configuration Note 1 The Save VCT...

Страница 343: ...owserve Corporation Version 1 0 0 Printed November 1 2013 The Abort button will abort the current retrieval of the StarPac Configuration Note If no configuration is stored in memory this action will s...

Страница 344: ...e These limits are only in effect when the unit has power and is not in Test mode When power has failed or cut off to the StarPac system the valve will fail to its mechanical stops or limits Soft Limi...

Страница 345: ...Retrieve All or the Load VCT functionality is complete Note 2 VCT Valtek Configuration Table is the StarPac entire configuration file extension name The Load VCT button will open an open file dialog t...

Страница 346: ...line pressure Defined as six pipe diameters downstream of the valve ISA Delta Pressure selection Sets the system to control using current differential pressure calculated from upstream and downstream...

Страница 347: ...Retrieve All or the Load VCT functionality is complete Note 2 VCT Valtek Configuration Table is the StarPac entire configuration file extension name The Load VCT button will open an open file dialog t...

Страница 348: ...rTalk DTM Help for StarPac 3 System Flowserve Corporation Version 1 0 0 Printed November 1 2013 Special Configurations The Special Configuration page provide customized wizards for special configurati...

Страница 349: ...ble or disable the Port 1 and Port 2 positioner sensors check boxes Click the Apply button to write the changes to the device Note The Analog Output 1 group box is there only for reference The Analog...

Страница 350: ...Retrieve All or the Load VCT functionality is complete Note 2 VCT Valtek Configuration Table is the StarPac entire configuration file extension name The Load VCT button will open an open file dialog t...

Страница 351: ...work without the process pressure sensors By selecting the configuration option the DTM will enable or disable the following Upstream process Pressure Sensor Downstream process Pressure Sensor Tempera...

Страница 352: ...Retrieve All or the Load VCT functionality is complete Note 2 VCT Valtek Configuration Table is the StarPac entire configuration file extension name The Load VCT button will open an open file dialog t...

Страница 353: ...P Cell option group box the DP Cell wizard will be enabled The Standard positioner sensor radio button will disable the DP Cell wizard WARNING Depressurize the line to atmospheric pressure and drain a...

Страница 354: ...tem Flowserve Corporation Version 1 0 0 Printed November 1 2013 Set the StarPac 3 electronic board jumpers The wizard provides instructions on how to set the jumpers on the StarPac 3 electronic boar P...

Страница 355: ...Talk DTM Help for StarPac 3 System Flowserve Corporation Version 1 0 0 Printed November 1 2013 Step 2 The wizard provides instructions on how to proceed with this step Please follow the wizard instruc...

Страница 356: ...n Version 1 0 0 Printed November 1 2013 Step 3 The wizard provides instructions on how to proceed with this step Please follow the wizard instruction Step 4 The wizard provides instructions on how to...

Страница 357: ...n Version 1 0 0 Printed November 1 2013 Step 5 The wizard provides instructions on how to proceed with this step Please follow the wizard instruction Step 6 The wizard provides instructions on how to...

Страница 358: ...m Flowserve Corporation Version 1 0 0 Printed November 1 2013 Action Buttons The Apply button will save changes to the connected device The Retrieve button will retrieve the latest information from th...

Страница 359: ...e set to 10 and 110 percent of travel so they do not affect valve operation Note Soft limits are stroke limits set and maintained by the system s electronics or software These limits are only in effec...

Страница 360: ...the latest information from the device related to this page Clicking the Retrieve All button will start the retrieval of all the connected StaPac System configuration to be store in the instance of th...

Страница 361: ...y of the DTM to a folder location and file name A save file dialog will allow the selection of the folder location and file name Note The Save VCT button will only be enable once the entire configurat...

Страница 362: ...racterization page enables you to change the relationship between the command input and the valve position This relationship is shown by the characterization curve The characterization curve changes t...

Страница 363: ...e desired curve from the Characterization Selection dropdown box Press Apply and the changes will take effect immediately The Retrieve button will display the curve presently used by the positioner To...

Страница 364: ...r StarPac 3 System Flowserve Corporation Version 1 0 0 Printed November 1 2013 Default Characterization Curves Linear Characterization Curve Equal percent Characterization Curve Shear Stream Linear Ch...

Страница 365: ...StarTalk DTM Help for StarPac 3 System Flowserve Corporation Version 1 0 0 Printed November 1 2013 Shear Stream Characterization Curve Max Flo Linear Characterization Curve...

Страница 366: ...StarTalk DTM Help for StarPac 3 System Flowserve Corporation Version 1 0 0 Printed November 1 2013 Max Flo Characterization Curve Valdisk Linear Characterization Curve...

Страница 367: ...tarPac is capable of characterizing the command to position response Characterization can be enabled and disabled The StarPac provides 21 input values x and 21 output values y which can be edited to b...

Страница 368: ...ation to be store in the instance of the DTM memory It will also retrieve and update the values related to the current page and tabs within the page The Retrieve Configuration from Device Status group...

Страница 369: ...e file dialog will allow the selection of the folder location and file name Note The Save VCT button will only be enable once the entire configuration is load into memory either from the Retrieve All...

Страница 370: ...nd Characterization Curve The Characterization Curve box allows you to quickly load a rangeability curve or manually modify the curve Inherent Rangeability R is defined as the change in which the devi...

Страница 371: ...lue in the input field default is 30 i is the Input Signal The Input Signal column represents the X axis of the graph and is not adjustable The Output Signal column represents the Y axis of the graph...

Страница 372: ...Save VCT button will only be enable once the entire configuration is load into memory either from the Retrieve All or the Load VCT functionality is complete Note 2 VCT Valtek Configuration Table is t...

Страница 373: ...arTalk DTM Help for StarPac 3 System Flowserve Corporation Version 1 0 0 Printed November 1 2013 Note If no configuration is stored in memory this action will stop the Save VCT button from been enable...

Страница 374: ...rmation from the device related to this page Clicking the Retrieve All button will start the retrieval of all the connected StaPac System configuration to be store in the instance of the DTM memory It...

Страница 375: ...y of the DTM to a folder location and file name A save file dialog will allow the selection of the folder location and file name Note The Save VCT button will only be enable once the entire configurat...

Страница 376: ...instance of the DTM memory It will also retrieve and update the values related to the current page and tabs within the page The Retrieve Configuration from Device Status group box will appear automat...

Страница 377: ...y of the DTM to a folder location and file name A save file dialog will allow the selection of the folder location and file name Note The Save VCT button will only be enable once the entire configurat...

Страница 378: ...ilable to read and apply related to the system general information Modbus network address StarPac model Embedded software version Electronics serial number EPROM version Action Buttons The Apply butto...

Страница 379: ...Body model Valve serial number Body size Body material Pressure class Flow direction NOTE This information is for record keeping and information purposes only and does not affect the operation of the...

Страница 380: ...Fail Position and the Actuation Type The Fail Position should be selected to match the tubing and actuator spring position CAUTION The Fail Position is only a record and will not change the fail posi...

Страница 381: ...Trim Characteristic Trim type Packing style Packing material Gasket material Stroke length NOTE This information is for record keeping and information purposes only and does not affect the operation...

Страница 382: ...ed to the transducer information Output signal kind Pressure rating Sensor drawing number Upstream last calibration date Upstream serial number Downstream last calibration date Downstream serial numbe...

Страница 383: ...following list shows the items available to read and apply related to the password information Enable disable password Actual password Action Buttons The Apply button will save changes to the connect...

Страница 384: ...apply related to the Notes information Notes line 1 Notes line 2 Notes line 3 Notes line 4 Notes line 5 Notes line 6 Notes line 7 Notes line 8 Notes line 9 Notes line 10 Notes line 11 Action Buttons...

Страница 385: ...in all places in the DTM and on the positioner Units Units of measure change the values displayed on DTM screens and the positioner The Units page allows the selection of each unit individual Action...

Страница 386: ...Retrieve All or the Load VCT functionality is complete Note 2 VCT Valtek Configuration Table is the StarPac entire configuration file extension name The Load VCT button will open an open file dialog t...

Страница 387: ...3 RW 0 to 199 Integer table pointer number 33 42084 RW 0 to 199 Integer table pointer number 34 42085 RW 0 to 199 Integer table pointer number 35 42086 RW 0 to 199 Integer table pointer number 36 4208...

Страница 388: ...ble pointer number 34 42149 RW 200 to 598 Floating Point table pointer number 35 42150 RW 200 to 598 Floating Point table pointer number 36 42151 RW 200 to 598 Floating Point table pointer number 37 4...

Страница 389: ...inter number 55 42170 RW 200 to 598 Floating Point table pointer number 56 42171 RW 200 to 598 Floating Point table pointer number 57 42172 RW 200 to 598 Floating Point table pointer number 58 42173 R...

Страница 390: ...2324 Integer variable number 50 42325 Integer variable number 51 42326 Integer variable number 52 42327 Integer variable number 53 42328 Integer variable number 54 42329 Integer variable number 55 423...

Страница 391: ...ting point variable number 44 72331 Floating point variable number 45 72333 Floating point variable number 46 72335 Floating point variable number 47 72337 Floating point variable number 48 72339 Floa...

Страница 392: ...at approximately 225 gpm with a range of 0 to 500 gpm Normal system updates should be at two second intervals If the system loses communications then the system should initially stay on line for five...

Страница 393: ...for Automatic mode Register Value Description 40037 0 Sets the mode source to Digital 40038 2 Puts the unit into Automatic mode 40041 1 Sets the setpoint source to Digital 40039 6 Selects gaseous flo...

Страница 394: ...ed at 112 5 The position is fixed range where 0 12 5 and 9999 112 5 Integer Registers for monitoring process Register Description 30020 Reads the normalized valve position in current percent open Posi...

Страница 395: ...rom the third column Hold the mouse button down and drag the selected register to the desired Virtual register Let go of the mouse button Click the apply button to assign the selected register to the...

Страница 396: ...Retrieve All or the Load VCT functionality is complete Note 2 VCT Valtek Configuration Table is the StarPac entire configuration file extension name The Load VCT button will open an open file dialog t...

Страница 397: ...om the third column Hold the mouse button down and drag the selected register to the desired Virtual register Let go of the mouse button Click the apply button to assign the selected register to the V...

Страница 398: ...Retrieve All or the Load VCT functionality is complete Note 2 VCT Valtek Configuration Table is the StarPac entire configuration file extension name The Load VCT button will open an open file dialog t...

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