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IPS Detect

 

  

 

Page 17 of 35 

 

 

 

OIM_FLS_IPS Detect_EN_14 

Subject to technical changes! 

FLOWSERVE 

 

5.2.2 Calibration with IPS Vibrosoft software 

5.2.2.1  Starting calibration with the IPS Vibrosoft software

 

 

 

1.  Start the pump and wait until normal operation conditions are reached. 
 
2.  Start up the IPS Vibrosoft

 

software and wait until 

 is displayed. 

 

3.  Click the button 

At the sensor the green, yellow and red LED 

flash alternately. The calibration 

must last at least 60 seconds

. The calibration 

cannot be interrupted within this time. The maximum calibration time is not limited 
and can be of indefinite duration, until all normal operation conditions are detected. 
It is recommended to calibrate the sensor at least 10 minutes. 
If the pump operates with different motor speeds, it is recommended to adjust the 
motor speed manually operated and calibrate the sensor for each third-octave-band 
at least 5 minutes. During the calibration the speeds of the pump can be operated 
one after another. It is also possible to stop the calibration and to start once again. 
In this case the calibration data will be complemented. 

 

Third-Octave-
Band [Hz] 

lower 

speed [RPM] 

centre speed 

[RPM] for calibration 

upper 

speed [U/min] 

CF 13 

600 

780 

840 

CF 16 

840 

980 

1080 

CF 20 

1080 

1200 

1320 

CF 25 

1320 

1500 

1680 

CF 32 

1680 

1920 

2100 

CF 40 

2100 

2400 

2640 

CF 50 

2640 

3000 

3360 

CF 63 

3360 

3780 

4200 

CF 80 

4200 

4800 

5280 

 

Example:  
Pump is operated in speed from 2000 RPM up to 3600 RPM. 
The calibration should be operated in the following speed steps:  
2000 U/min minimal speed 
2400 U/min 
3000 U/min  
3600 U/min maximal speed 

 
4.  Click the button 

 .    

 
5.  Subsequently, the sensor changes to the condition-monitoring mode. The 

calibrated reference values are saved even if the power supply is disconnected.  
These calibrated values can now be compared with actual readings. Importantly, 
the maximum value, which has been measured during the calibration phase, is 
saved. Condition monitoring mode is now activated. 

 

Содержание IPS Detect

Страница 1: ...14 Sterling SIHI GmbH Lindenstra e 170 25524 Itzehoe Germany Telefon 49 0 4821 771 01 Fax 49 0 4821 771 274 Created 06 10 2016 Kortstock Verified 06 10 2016 Lott Released 06 10 2016 Dr K sters Instal...

Страница 2: ...tion condition monitoring with push button 14 5 2 2 Calibration with IPS Vibrosoft software 17 5 3 Monitoring operation 19 5 3 1 Vibration velocity 19 5 3 2 Condition monitoring 19 6 Trouble shooting...

Страница 3: ...manufacturer Flowserve Sterling SIHI GmbH prescribes Modifications and or repairs to the device should not be undertaken unless expressly stated and explained within this manual Failure to comply with...

Страница 4: ...t this information Firstly there is an LED display on the module with a traditional Green Yellow and Red lamp arrangement Secondly the 4 20mA signal can be connected to site standard control modules W...

Страница 5: ...20 mA HART H Connectivity Terminal block K Approval For non hazardous areas 00 Ex ia Ex Name plate II 2G Ex ia IIC T4 Gb ATEX Labeling 1 Device group 2 Category 3 Area gas or dust 4 Electrical type of...

Страница 6: ...mps with a bearing bracket are generally prepared with two standard M8 tapped holes For other pumps or if no M8 threaded hole available an M8 adaptor can be used which is be bonded to the surface with...

Страница 7: ...nstalled in an explosion hazardous Ex rated area then all associated national standards directives and safety instructions must be adhered to for the appropriate area Specifically the correct type of...

Страница 8: ...terminals To open the terminal clamps use a screwdriver to press open and then insert the cable ends Picture Connection description Picture Open the clamp Caution Explosion hazardous area Disconnect...

Страница 9: ...the gasket ensuring that it does not cover the LEDs and then tighten with the two screws Picture Sensor gasket 4 2 Electrical connection check Perform the following checks after completing electrical...

Страница 10: ...ently the sensor compares actual values of the vibration Third octave spectrum up to 5 6 kHz with pre defined alarm thresholds Consequently site personnel can be informed if these values are exceeded...

Страница 11: ...ion over FSK Modem HART Modem and EDD DTM via FDT frame application Caution Explosion hazardous area If FSK Modem is to be installed in an explosion hazardous Ex rated area then all associated nationa...

Страница 12: ...chanical wear within the pump unit Examples for causes of high vibration velocity Mechanical wear Imbalance Misalignment Excessive force from the pipe work Vibration Velocity Settings Parameter standa...

Страница 13: ...e Third octave reference refer to the calibrated values and are described as signal multiplication After the calibration the sensor compares the actual values with specified alarm thresholds and infor...

Страница 14: ...The calibration cannot be interrupted within this time The maximum calibration time is not limited and can be of indefinite duration until all normal operation conditions are detected It is recommende...

Страница 15: ...rence values are also saved even if the power supply is disconnected These calibrated values can now be compared with actual readings Importantly the maximum value which has been measured during the c...

Страница 16: ...monitoring mode with the push button 1 Loosen the screws and remove housing cover and gasket Depress the push 2 Release the push button until the green and yell 3 After approximately 1 minute the sen...

Страница 17: ...and at least 5 minutes During the calibration the speeds of the pump can be operated one after another It is also possible to stop the calibration and to start once again In this case the calibration...

Страница 18: ...2 2 2 Deactivating the calibration condition monitoring using IPS Vibrosoft software 1 Click the button 2 Wait until the green display behind the button is then switched off The sensor changes to mea...

Страница 19: ...warning normal failure warning normal failure warning normal 4 20mA Interface Measurement range Interface display Calculation Vibration velocity 0 10 mm s 10 20 mA veff mm s i mA 10 Vibration velocity...

Страница 20: ...as follows Green ye electronic failure sensor failure The user needs to check that the power supply has been adequately connected before the system was started Error Resolution Personnel LED display...

Страница 21: ...n designed for repair It is consistently not possible to replace the electrical electronic parts Importantly it is forbidden to modify any part of the housing or electronics 7 3 Exchange The sensor IP...

Страница 22: ...laration of Conformity Electrical Data output signal 4 20 mA with modulated FSK signal physically Bell 202 HART compatible only 8 20 mA support IPS Detect 10 20 mA vibration velocity 9 mA condition mo...

Страница 23: ...IPS Detect Page 23 of 35 OIM_FLS_IPS Detect_EN_14 Subject to technical changes FLOWSERVE Drawing IPS Detect 1 Cable gland M16x1 5 2 Housing 3 screw M8x60 Drawing IPS Detect with glue adapter...

Страница 24: ...The device is designed in accordance with present safety requirements and has been facility The device complies with the applicable standards and regulations as cited in the EC declaration of conformi...

Страница 25: ...IPS Detect Page 25 of 35 OIM_FLS_IPS Detect_EN_14 Subject to technical changes FLOWSERVE...

Страница 26: ...IPS Detect Page 26 of 35 OIM_FLS_IPS Detect_EN_14 Subject to technical changes FLOWSERVE...

Страница 27: ...IPS Detect Page 27 of 35 OIM_FLS_IPS Detect_EN_14 Subject to technical changes FLOWSERVE 9 2 EU Type Examination Certificate...

Страница 28: ...IPS Detect Page 28 of 35 OIM_FLS_IPS Detect_EN_14 Subject to technical changes FLOWSERVE...

Страница 29: ...IPS Detect Page 29 of 35 OIM_FLS_IPS Detect_EN_14 Subject to technical changes FLOWSERVE 9 3 Certification of Conformity...

Страница 30: ...IPS Detect Page 30 of 35 OIM_FLS_IPS Detect_EN_14 Subject to technical changes FLOWSERVE...

Страница 31: ...IPS Detect Page 31 of 35 OIM_FLS_IPS Detect_EN_14 Subject to technical changes FLOWSERVE...

Страница 32: ...IPS Detect Page 32 of 35 OIM_FLS_IPS Detect_EN_14 Subject to technical changes FLOWSERVE...

Страница 33: ...mperature Ts without cooling element max Ts 80 C Order No 65010504 cooling element 1 max Ts 120 C Order No 65010702 cooling element HT 2 max Ts 160 C 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 1...

Страница 34: ...hreshold magnitudes based on calibration data data logging Service extracting the error memory sensor temperature Data analysis evaluation of the logged data trend analysis for wear analysis of interm...

Страница 35: ...d to a USB flash drive for a period of up to 3 years at permanent measurement These condition data can be analysed professionally by use of the IPS Vibrosoft software the current condition of the mach...

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