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SATELLITE 650 MkII 

1800 FLOOREX 

1800 356 673  

 

   

Page 8

 

Problem solving 

Diamond Grinding has many variables. When you understand some of these, you can solve 

a lot of problems without a lot of bother and expense. 

NOTE: THIS IS A GUIDE ONLY 

 

 

PROBLEM 

CAUSE 

REMEDY 

EXPLAINATION 

Machine will not start 

/ run. 

No power is present at 

cable end. 

Check the power is present 

with another tool. 

Using another tool confirms power is 

present 

Machine is trying to start 

on glue or other sticky 

substance. 

Clear a patch with a scraper 

and grind into the glue a little 

at a time. 

This means it only tackles a small 

amount of glue at a time and keeps 

the glue residue coated with dust, 

preventing glue sticking and building 

up on the diamonds. 

Power lead is too small 

in capacity or too long. 

Upgrade the power lead to 
2.5mm² (15meters max) or 

4mm² (40 meters max). 

The long / small capacity cable is too 

restrictive and can’t allow enough 

power through for the machine to 

start / run properly. 

Use weight on the handle. 

The weight on the handle reduces the 

load on the machine thus reducing 

the current. 

Machine is not 

grinding at all. 

No blades / accessories 

in unit. 

Fit blades. 

Note; check wear on 

machine. 

 

Very hard concrete or 

glazed topping on 

concrete. 

Turn dust extractor down / 

restrict flow. Only just control 

the dust from escaping. 

The extra dust accumulating on the 

floor acts as an abrasive between the 

segments and the floor thus exposing 

the diamonds better. 

Place river sand or cement on 

the floor. 

The sand is an abrasive as described 

above. 

Use softer grade of diamond 

tooling. 

The softer grade will expose the 

diamonds better. 

Use coarser diamond tooling. 

The coarser diamond tooling can get 

through hard toppings without 

wearing out the diamonds too fast. 

Reverse the rotation of the 

machine (switch on the bottom 

of the motor box) 

The tooling exposes the diamonds 

when reversed. This works best when 

using plugs. 

The diamonds are 

wearing out too fast. 

The concrete is: 

*Soft 

*Abrasive 

*Rain Damaged 

*A rough finish (Scarified 

or shot blasted). 

Use a powerful dust extractor 

to remove as much dust as 

possible. 

The dust, as described acts as an 

abrasive between the segments 

exposing the diamonds prematurely, 

wasting them. 

Use harder diamond matrix. 

The harder segments don’t expose as 

easily. 

Use tooling with more 

segments or area² of segment. 

The tooling with more segments or 

area² doesn’t have the same weight 

on them, reducing wear. 

The diamonds are too 

soft or too few. 

Use weights on the handle  

This reduces the weight on the 

diamonds thus reducing the wear on 

them. 

 

Содержание SATELLITE 650 MkII

Страница 1: ...SATELLITE 650 MkII SAFETY OPERATORS MANUAL PARTS LISTING 20 11 09 ...

Страница 2: ...perating instructions cont PAGE 5 Tooling Removal Magnetic Plugs PAGE 6 Axle height adjustment PAGE 7 Electrical safety PAGE 8 Problem solving PAGE 9 Diamond plugs PAGE 10 10 7 Satellite disks PAGE 11 5 Satellite disks PAGE 12 Main parts breakdown PAGE 13 Handle Breakdown PAGE 14 Disk Breakdown PAGE 15 Parts listing PAGE 16 Parts listing PAGE 17 Wiring Diagram ...

Страница 3: ...es such as concrete terrazzo and other hard floor surfaces 11 The handle height is adjustable with different positions for operator comfort These positions are shown next to the locking mechanism as OPERATE The SATELLITE 650 must never be started or used with the handle in any other position other than the OPERATE positions 12 Never attempt to adjust the handle position when the machine is in oper...

Страница 4: ...y could result in bodily injury 11 Tilt machine back onto the disk and put the handle in one of the OPERATE positions Adjust the position to one that you are comfortable with 12 Never attempt to adjust the handle position when the machine is in operation 13 Connect machine to suitable power outlet Only use heavy duty power lead suitable for high current use preferably 2 5mm cable no longer than 15...

Страница 5: ...esult See AXLE HEIGHT This machine is designed to operate with the wheels in contact with the floor at all times Do not operate with wheels off the floor 26 After a few minutes of grinding check the wear of the diamond tooling This will pay handsomely if the diamonds are wearing out fast due to soft concrete abrasive concrete There is a wide range of diamonds available to suit every need See Secti...

Страница 6: ...ve the plug from the main black disk strike the black disk beside the taper insert as shown below 03 04 The magnetic plugs must be cleaned every time the insert is removed 05 Ensure the insert is not worn more than 30 through where the blade runs on the insert 06 Clean out the hole in the plug where the inert goes Ensure there are no particles or pieces of steel such as staples ETC 07 Refit the in...

Страница 7: ...ment 01 This machine is designed to operate with the wheels in contact with the floor at all times Do not operate with wheels off the floor 02 The axle lever must be set as far back toward operator as possible without creating excess force on the operator during operation ...

Страница 8: ...erload is there to protect you and the machine from harm DO NOT bypass or adjust the over load in any way If it is faulty only replace with original part that is identical to the faulty one 08 Never bypass over current devices in this machine 09 Never connect or disconnect power cables with voltage present or while under load 10 Disconnect all power connections and observe lock out tag out procedu...

Страница 9: ...ine Very hard concrete or glazed topping on concrete Turn dust extractor down restrict flow Only just control the dust from escaping The extra dust accumulating on the floor acts as an abrasive between the segments and the floor thus exposing the diamonds better Place river sand or cement on the floor The sand is an abrasive as described above Use softer grade of diamond tooling The softer grade w...

Страница 10: ...ARK BLUE 4PDT 16 Hard Bond Turbo Plug 16 coarse grade for aggressive removal 16 6 BLACK 4PDT 30 40 Hard Bond Turbo Plug 6 segment aggressive removal of glues and coatings 30 40 6 ORANGE 4P3DT 30 40 Hard Bond Turbo Plug 3 segment Extra aggressive removal of glues 30 40 3 WHITE PCD 4100 2B DINA SOR Stripping Plug with PCD Segments PCD 4 PURPLE SP 50 2PCD Stripper PCD Plug PCD 3 PURPLE 2PD 30 40 Soft...

Страница 11: ...or epoxy removal 25 12 SILVER BCGF 745 DTG Diamond Wheel 18 Segment Standard Grinding Wheel 30 60 18 GREEN BCGF 735 DTG Diamond Wheel 24 Segment Fine Finish Soft Medium Concrete 30 60 24 GREEN 7 PREMIUM RANGE LONG LASTING CGF 7BTD Super Premium Diamond Wheel Extra Long Life soft medium concrete 30 18 BLUE CGF 7CTD Super Premium Diamond Wheel Aggressive Removal soft med concrete 30 9 WHITE CGF 7RTD...

Страница 12: ...nd Wheel 9 Segment Medium Concrete 30 60 9 GREEN BCG 445 DTG 5 Diamond Wheel 9 Segment Medium Concrete 30 60 9 GREEN BCG 455 DTG 5 Diamond Wheel 18 Segment Fine Finish soft medium concrete 30 60 18 GREEN BCG 4515 DTR 5 Diamond Wheel 18 Segment Fine Grade 150 150 18 GREEN 5 PREMIUM RANGE CG 445 DTG 5 Diamond Wheel 9 Segment Aggressive removal 30 60 9 GOLD CG 455 DTG 5 Diamond Wheel 18 Segment Fine ...

Страница 13: ...SATELLITE 650 MkII 1800 FLOOREX 1800 356 673 Page 12 Main parts breakdown ...

Страница 14: ...SATELLITE 650 MkII 1800 FLOOREX 1800 356 673 Page 13 Handle breakdown ...

Страница 15: ...SATELLITE 650 MkII 1800 FLOOREX 1800 356 673 Page 14 Disk breakdown ...

Страница 16: ...e lever arm 12 1 SAT 650212 Axle lever knob 13 1 SAT 650213 Overload TE 14 1 SAT 650214 Electrical box complete 15 1 SAT 650215 Emergency stop button complete 16 1 SAT 650216 Start stop Switch complete 17 1 SAT 650217 Cable gland with support 18 2 SAT 650218 Ratchet lock spacer 55 19 2 SAT 650219 Socket dome head M12 x 50 20 1 SAT 650220 Handle lever knob 21 1 SAT 650221 handle lever arm 22 1 SAT ...

Страница 17: ... 35 3 SAT 650235 Magnetic plug MkII retainer 36 1 SAT 650236 Main disk 37 1 SAT 650237 Main Box 38 1 SAT 650238 VSD 4kw 39 1 SAT 650239 Base Plate 40 1 SAT 650240 Reverse Switch 41 2 SAT 650241 Weight MkII 42 2 SAT 650242 Handle grip 43 2 SAT 650243 Wheel Retaining bolt 44 2 SAT 650244 Wheel 45 8 SAT 650245 Wheel spacer 46 2 SAT 650246 Ratchet Handle M12 Male 47 1 SAT 650247 Hose 50mm Flex 48 2 SA...

Страница 18: ...SATELLITE 650 MkII 1800 FLOOREX 1800 356 673 Page 17 Wiring Diagram ...

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