Flint & Walling BP1016C151 Скачать руководство пользователя страница 4

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© 2020 FLINT & WALLING, INC. • 95 North Oak St. • Kendallville, IN  46755 

flintandwalling.com

General Safety Information

Carefully read and follow all safety  instructions in this manual 

and on pump. 

Keep safety labels in good condition.  Replace 

missing or damaged safety labels.

This is a SAFETY ALERT SYMBOL.  When you see this 

symbol on the pump or in the  manual, look  for  one of the 

following signal words and be alert to the potential for 

personal injury or property damage.

 Warns of hazards that WILL cause serious 

personal injury, death or major property damage 

if ignored.

Warns of hazards that CAN cause serious 

personal injury or death, if ignored.

 Warns of hazards that MAY cause minor 

personal injury, product or property damage if 

ignored.

IMPORTANT

:  Indicates factors concerned with operation, 

installation, assembly or maintenance which could result in damage 

to the machine or equipment if ignored.

NOTE: 

 Indicates special instructions which are important but are 

not related to hazards.

 Wire motor for correct  voltage.  See 

“Electrical” section and Motor Data 

Charts C&D of this manual, and motor 

nameplate.
Ground motor before connecting to power 

supply.
Meet United States National Electrical 

Code and local codes for all wiring.
Do not handle a pump or pump motor 

with wet hands or when standing on a wet 

or damp surface or in water.

Hazardous  voltage.  

Can shock, burn 

or cause death.  

Ground pump 

before connecting 

to power supply.

Follow wiring instructions in this manual when connecting to 

power lines.

Always disconnect power source before per-

forming any work on or near the motor or its 

connected load.

  Do not use to pump flammable or explosive fluids such as 

gasoline, fuel oil, kerosene, etc.  Do not use in flammable 

and/or explosive atmospheres.

  Hazardous pressure!  Install pressure relief valve in 

discharge pipe.  Release all pressure on system before 

working on any component.

1.  Make workshop child proof - use padlocks, master switches; 

remove starter keys.

2.  Wear safety glasses when working with pumps.
3.  Wear a face shield and proper apparel when pumping 

hazardous chemicals.

4.  Keep work area clean, uncluttered and properly lighted; replace 

all unused tools and equipment.

5.  Provide guarding around moving parts.
6.  Keep visitors at a safe distance from the work area.
7.  Periodically inspect pump and system components.

8.  Protect electrical cord.  Replace or repair damaged or worn 

cords immediately.

9.  Do not insert finger or any object into pump or motor 

openings.

10.  Secure the discharge line before starting the pump.  An 

unsecured discharge line will whip, possibly causing 

personal injury and/or property damage or puncture.

Do not touch an operating motor or engine.  

They are designed to operate at high 

temperatures.

This product contains chemicals known to 

the State of California to cause cancer and 

birth defects or other reproductive harm.

Risk of Electric Shock. This pump has not 

been investigated for use in swimming pool 

areas.

NOTE: Pumps with the “CSA-CUS” mark are tested to UL 

standard UL778 and certified to CSA standard C22.2 No. 108.

Pre-Installation

HANDLING

Avoid impact on pump or motor.  In particular, avoid impact on 

discharge end of pump or rear motor access cover.

LOCATION

In any installation where property damage 

and/or personal injury might result from an 

inoperative or leaking pump due to power 

outages, discharge line blockage, or any other reason, a backup 

system(s) should be used.

1.   Locate pump as close to the fluid source as possible, 

keeping the inlet pipe short as possible.

2.  Place unit where the pump and piping are protected from 

the weather and extremes of heat, humidity and below 

freezing temperatures.

3.  Mount unit in a dry location that is easily accessible for 

inspection and maintenance.  If a dry location is not 

available, mount it on a foundation well above the wet floor.

4.  Allow ample clearance around unit for free air circulation.

SUCTION LIMITATIONS

1.   Units are non self-priming.  
2.  Pressure booster pumps are not recommended for suction 

lift applications.

PIPING

1.   Use galvanized piping, rigid plastic or other suitable pipe 

that will not collapse under suction or rupture due to 

pressure.

If hose is used, make sure it is the reinforced 

industrial type that is rated higher than the 

shutoff pressure of the system.  Ordinary 

garden hose will collapse and starve the pump of water.

2.   The diameter of the inlet and discharge pipe should be no 

smaller than the corresponding ports of the pump (See 

Figure 1).  Smaller pipe will reduce the capacity of the 

pump.  Increase pipe size on long runs.

3.   Avoid air pockets in inlet piping or air will accumulate at high 

points, making priming difficult.

4.   Use pipe compound on all joints and connections.  Use 

Teflon tape or plastic joint stik, on plastic pipe.  Draw all 

pipe up tightly.

Содержание BP1016C151

Страница 1: ...l injury and or property damage Retain instructions for future reference IL0391B 3 88 3 25 C F 3 75 9 75 1 1 2 2HP 1ØTEFC ALL 3HP 1Ø 6 50 7 15 4 88 TEFC ONLY 5 28 2 3HP 1ØTEFC ONLY 1 44 H INLET J DISCHARGE Figure 1 Pump Dimensions 60 Hz Chart A HP GPM Stage C F H J F W TEFC 1 Phase 3 Phase 1 3 5 8 10 19 19 81 75 75 1 3 5 8 10 19 20 06 22 04 75 75 1 2 5 12 13 38 23 25 23 23 24 10 75 75 1 2 5 14 14 ...

Страница 2: ... 8 0 6 0 2 3 183 PB1016S151 PB1016C151 PB1016A151 1 1 2 16 15 0 14 1 13 1 12 1 11 0 9 8 8 2 5 2 2 0 212 PB1914S201 PB1914C201 PB1914A201 2 14 27 6 27 0 25 7 24 2 22 6 20 8 18 7 16 2 12 9 7 7 190 PB3506S201 PB3506C201 PB3506A201 2 6 48 0 47 0 42 5 35 2 24 0 85 1 1 PB2711S201 PB2711C201 PB2711A201 2 11 31 5 29 5 27 1 24 2 20 3 13 0 147 PB3508S301 PB3508C301 PB3508A301 3 8 48 0 47 5 44 0 40 0 35 2 27...

Страница 3: ...tainless steel Pump shaft coupling 316 Stainless steel 316 Stainless steel Pump shell 304 Stainless steel 304 Stainless steel Discharge inlet casting Cast iron 304 Stainless steel O Rings Buna N Viton Seal composition Carbon silicon carbide stainless steel spring and Buna N Carbon silicon carbide stainless steel spring and Viton Models with powder coated inlet discharge also available Minimum Wire...

Страница 4: ...lly inspect pump and system components 8 Protect electrical cord Replace or repair damaged or worn cords immediately 9 Do not insert finger or any object into pump or motor openings 10 Secure the discharge line before starting the pump An unsecured discharge line will whip possibly causing personal injury and or property damage or puncture Do not touch an operating motor or engine They are designe...

Страница 5: ...e to do so may cause piping to break pump to fail motor bearing failures etc 2 If the pump is used as part of a permanent installation bolt to a rigid foundation Use only components that are rated for maximum pressure pump can produce when used in boosting system or any other system Do not exceed the total maximum pressure boost as listed per model in Performance Charts B PRESSURE BOOST SYSTEMS 1 ...

Страница 6: ...r fatal electrical shock turn off power to motor before working on electrical connections Supply voltage must be within 10 of nameplate voltage Incorrect voltage can cause fire or seriously damage motor and voids warranty If in doubt consult a licensed electrician Use wire size specified in wiring Chart F If possible connect pump to a separate branch circuit with no other appliances on it If motor...

Страница 7: ...y ground IMPORTANT Check local and or United States National Electric Codes for proper grounding information Make certain that the power supply conforms to the electrical specifications of the motor supplied See Motor Data Charts Ground motor before connecting to electrical power supply Failure to ground motor can cause severe or fatal electrical shock hazard Do not ground to a gas supply line Pum...

Страница 8: ...7 8 9 3 2 1 4 10 9 3 2 4 10 9 3 2 IL1230 HIGH VOLTAGE LOW VOLTAGE HIGH VOLTAGE LOW VOLTAGE LINE LINE BROWN LINE VIOLET BLACK YELLOW BLUE BROWN LINE VIOLET BLACK YELLOW BLUE 3 Phase 1 Phase Figure 12 Wiring Diagram for Franklin Electric TEFC 1 Phase and 3 Phase motors 1 Tan 4 Yellow 7 Purple 2 Red 5 Black 8 Gray 3 Orange 6 Blue 9 White CONNECTION FOR 3 PHASE 9 LEADS IF YOUR 3 PHASE LEADS ARE COLOR ...

Страница 9: ... It is recommended that a properly sized magnetic or manual starter both with properly sized heaters be used with all three phase motors Install starters following instructions of the starter manufacturer See Motor Rotation under Operation Section for changing rotation on three phase motors All motors single and three phase should be equipped with a correctly fused disconnect switch to provide pro...

Страница 10: ...ng CCW counter clockwise DO NOT use pipe wrench on pump barrel 5 Holding the impeller stack in place position pump in upright position standing unit on the motor end cover 6 Use the 1 4 dowel rod to hold the stages down and in place on the pump shaft Remove pump barrel 7 Slide the stages off the pump shaft onto the 1 4 dowel rod Leave stages on rod and carefully set aside NOTE There may be some sm...

Страница 11: ...new seal will be necessary PUMP REASSEMBLY Before reassembling the pump carefully inspect the component parts of the cartridge stage assembly looking for damage wear or heat distortion Pay careful attention to spacing direction of components and location of shims Refer to Figure 19 for proper facing and parts arrangement If damage to Stage components is evident a complete cartridge assembly or ind...

Страница 12: ... 2 In line filter restricting flow 2 Check all in line filters to be sure they are not plugged or restricted 3 Low line voltage 3 See low line voltage corrective action above 4 Inadequate water supply to booster pump 4 Check pressure on inlet side of booster to be sure positive pressure is maintained to the booster pump 5 Undersized piping 5 Replace undersized piping 6 Leak on inlet side of system...

Страница 13: ...dual parts are not available separately IL0308 Internal Parts Detail IL0127 4 10A 10 1B 1A 1 9 8 2 5 7 6A 6E 6D 6A 5 4A 3 6C 6B 4 ITEM NO DESCRIPTION 1 Motor 1A Governor 1B Switch Motor 2 Seal Rotary 3 Barrel 4 Discharge Head 4A Discharge Bearing 5 O ring 2 6A Plate Diffuser 6B Impeller 6C Diffuser 6D Diffuser Bearing 6E Shim as Required 7 Shaft and Coupling Assembly 8 Mounting Ring 9 Hex Head Bol...

Страница 14: ...Screws 1 023212 023212 023212 023212 023212 023212 Screws Motor Cover 2 021302 021302 021302 021302 021302 021302 SINGLE PHASE 50 HZ THREE PHASE 60 50 HZ 9 ODP NEMA J 1 3 HP 1 98J003 98J003 98S003 ODP NEMA J 1 2 HP 98J005 98J005 98S005 98J305 98J305 98S305 ODP NEMA J 3 4 HP 98J007 98J007 98S007 98J307 98J307 98S307 ODP NEMA J 1 HP 98J010 98J010 98S010 98J310 98J310 98S310 ODP NEMA J 1 1 2 HP 98J01...

Страница 15: ...XXX PB2714SXXX PB3506SXXX PB3508SXXX ITEM DESCRIPTION MATERIAL PART NUMBER 5 Cartridge Assembly CI PC 137222 135627 136629 136626 136632 SS 139162 139163 138946 139164 139165 6 Shaft Coupling Assembly CI PC 137221 136624 136628 136625 136631 SS 139159 139157 137535 139156 139158 7 Barrel Shell CI PC SS 137223 135628 136630 136627 136633 MATERIAL CAST IRON CI PB5504XX PB5506XX PB8504XX PB8505XX ITE...

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