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Flint & Walling BP1016C151, Инструкция по эксплуатации и каталог запасных частей

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© 2020 FLINT & WALLING, INC. • 95 North Oak St. • Kendallville, IN  46755 

flintandwalling.com

PRESSURE BOOSTER PUMP REPAIR PARTS

(For Pricing Refer To Repair Parts Price List)

FORM NO. FW0046

1020

SUPERSEDES 1114

ITEM

DESCRIPTION

QTY

CAST IRON

POWDER 

COATED

STAINLESS 

STEEL

See 

replacement 

motors. 

ITEMS 9 & 10

5 - 7 - 10 - 19 GPM, 

60 HZ & 50 HZ

1

Discharge Head 3/4” NPT

1

132000

136905

136640

2

Mounting Ring 3/4” NPT

1

132002

136904

136639

27 - 35 GPM, 

60 HZ & 50 HZ

1

Discharge Head 1” NPT

1

136635

137796

139166

2

Mounting Ring 1” NPT

1

136634

137794

139100

55 - 85 GPM, 

60 HZ & 50 HZ

1

Discharge Head 2” NPT

1

021585

-

-

2

Mounting Ring 2” NPT

1

021584

-

-

ALL SERIES 

60 HZ & 50 HZ

3

Seal, Rotary w/Spring

1

131100 †

131100 †

136682 ‡

4

O-Ring

2

131925 ■

131925 ■

136607 ▲

*

Hex Head Cap Screws 3/8” x 3/4”

4

121106

121106

121106

(†) Buna N - Carbon/Silicon Carbide     (‡) Viton - Carbon/Silicon Carbide     (■) Buna N     (▲) Viton     (*)  Not Shown

60 HZ MODELS

MATERIAL

CAST IRON  CI

PB0508AXXX

PB0512AXXX

PB0516AXXX

PB0712AXXX

PB1014AXXX

PB1016AXXX

POWDER COATED PC

PB0508CXXX

PB0512CXXX

PB0516CXXX

PB0712AXXX

PB1014CXXX

PB1016CXXX

STAINLESS STEEL SS

PB0508SXXX

PB0512SXXX

PB0516SXXX

PB0712SXXX

PB1014SXXX

PB1016SXXX

ITEM

DESCRIPTION MATERIAL

PART NUMBER

5

Cartridge Assembly ‡

CI & PC

135163

132939

138447

134097

134998

135814

SS

136683

138450

136684

136685

136686

6

Shaft & Coupling Assembly

CI & PC

135161

133336

138446

133336

134996

135813

SS

138938

136636

138449

136636

136637

136638

7

Barrel/Shell

CI, PC & SS

135162

132003

138448

132003

134997

135815

MATERIAL

CAST IRON  CI

PB1914AXXX

PB2711AXXX

PB2714AXXX

PB3506AXXX

PB3508AXXX

POWDER COATED PC

PB1914CXXX

PB2711CXXX

PB2714CXXX

PB3506CXXX

PB3508CXXX

STAINLESS STEEL SS

PB1914SXXX

PB2711SXXX

PB2714SXXX

PB3506SXXX

PB3508SXXX

ITEM

DESCRIPTION MATERIAL

PART NUMBER

5

Cartridge Assembly ‡

CI & PC

137222

135627

136629

136626

136632

SS

139162

139163

138946

139164

139165

6

Shaft & Coupling Assembly CI & PC

137221

136624

136628

136625

136631

SS

139159

139157

137535

139156

139158

7

Barrel/Shell

CI, PC & SS

137223

135628

136630

136627

136633

MATERIAL

CAST IRON  CI

PB5504XX

PB5506XX

PB8504XX

PB8505XX

ITEM

DESCRIPTION MATERIAL

PART NUMBER

5

Cartridge Assembly ‡

CI

022293

022294

022295

022296

6

Shaft & Coupling Assembly CI

022289

022287

022288

022287

7

Barrel/Shell

CI, PC & SS

022291

022292

138151

022290

50 HZ MODELS

MATERIAL

CAST IRON  CI

PB0508XXXX

PB0514XXXX

PB0714XXXX

PB1020XXXX

PB1022XXXX

PB1023XXXX

POWDER COATED PC

PB0508ZXXX

PB0514ZXXX

PB0714ZXXX

PB1020ZXXX

PB1022ZXXX

PB1023ZXXX

STAINLESS STEEL SS

PB0508YXXX

PB0514YXXX

PB0714YXXX

PB1020YXXX

PB1022YXXX

PB1023YXXX

ITEM

DESCRIPTION MATERIAL

PART NUMBER

5

Cartridge Assembly ‡

CI & PC

135163

138150

021032

135907

135911

SS

138682

021033

138683

020280

138684

6

Shaft & Coupling Assembly CI & PC

135161

138149

138149

135906

020278

135910

SS

138938

138444

138444

138154

020278

137103

7

Barrel

CI, PC & SS

135162

138151

138151

135098

020094

135912

MATERIAL

CAST IRON  CI

PB1920XXXX

PB2717XXXX

PB3508XXXX

PB3514XXXXT

POWDER COATED PC

PB1920ZXXX

PB2717ZXXX

PB3508ZXXX

PB3514ZXXXT

PB1922ZXXX

STAINLESS STEEL SS

PB1920YXXX

PB2717YXXX

PB3508YXXX

PB3514YXXXT

ITEM

DESCRIPTION MATERIAL

PART NUMBER

5

Cartridge Assembly ‡

CI & PC

020982

020980

136632

021017

139435

SS

020095

138949

139165

021026

*

6

Shaft & Coupling Assembly CI & PC

020971

020916

136631

021015

139434

SS

020093

138948

139158

021020

021425

7

Barrel

CI, PC & SS

020094

138947

136633

021016

139436

(‡)  Cartridge assembly includes: impellers, diffusers, o-rings and shaft & coupling assembly. Components not available individually. Sold as assembly only.

10

9

3

6

7

1 

4

4

2

Содержание BP1016C151

Страница 1: ...l injury and or property damage Retain instructions for future reference IL0391B 3 88 3 25 C F 3 75 9 75 1 1 2 2HP 1ØTEFC ALL 3HP 1Ø 6 50 7 15 4 88 TEFC ONLY 5 28 2 3HP 1ØTEFC ONLY 1 44 H INLET J DISCHARGE Figure 1 Pump Dimensions 60 Hz Chart A HP GPM Stage C F H J F W TEFC 1 Phase 3 Phase 1 3 5 8 10 19 19 81 75 75 1 3 5 8 10 19 20 06 22 04 75 75 1 2 5 12 13 38 23 25 23 23 24 10 75 75 1 2 5 14 14 ...

Страница 2: ... 8 0 6 0 2 3 183 PB1016S151 PB1016C151 PB1016A151 1 1 2 16 15 0 14 1 13 1 12 1 11 0 9 8 8 2 5 2 2 0 212 PB1914S201 PB1914C201 PB1914A201 2 14 27 6 27 0 25 7 24 2 22 6 20 8 18 7 16 2 12 9 7 7 190 PB3506S201 PB3506C201 PB3506A201 2 6 48 0 47 0 42 5 35 2 24 0 85 1 1 PB2711S201 PB2711C201 PB2711A201 2 11 31 5 29 5 27 1 24 2 20 3 13 0 147 PB3508S301 PB3508C301 PB3508A301 3 8 48 0 47 5 44 0 40 0 35 2 27...

Страница 3: ...tainless steel Pump shaft coupling 316 Stainless steel 316 Stainless steel Pump shell 304 Stainless steel 304 Stainless steel Discharge inlet casting Cast iron 304 Stainless steel O Rings Buna N Viton Seal composition Carbon silicon carbide stainless steel spring and Buna N Carbon silicon carbide stainless steel spring and Viton Models with powder coated inlet discharge also available Minimum Wire...

Страница 4: ...lly inspect pump and system components 8 Protect electrical cord Replace or repair damaged or worn cords immediately 9 Do not insert finger or any object into pump or motor openings 10 Secure the discharge line before starting the pump An unsecured discharge line will whip possibly causing personal injury and or property damage or puncture Do not touch an operating motor or engine They are designe...

Страница 5: ...e to do so may cause piping to break pump to fail motor bearing failures etc 2 If the pump is used as part of a permanent installation bolt to a rigid foundation Use only components that are rated for maximum pressure pump can produce when used in boosting system or any other system Do not exceed the total maximum pressure boost as listed per model in Performance Charts B PRESSURE BOOST SYSTEMS 1 ...

Страница 6: ...r fatal electrical shock turn off power to motor before working on electrical connections Supply voltage must be within 10 of nameplate voltage Incorrect voltage can cause fire or seriously damage motor and voids warranty If in doubt consult a licensed electrician Use wire size specified in wiring Chart F If possible connect pump to a separate branch circuit with no other appliances on it If motor...

Страница 7: ...y ground IMPORTANT Check local and or United States National Electric Codes for proper grounding information Make certain that the power supply conforms to the electrical specifications of the motor supplied See Motor Data Charts Ground motor before connecting to electrical power supply Failure to ground motor can cause severe or fatal electrical shock hazard Do not ground to a gas supply line Pum...

Страница 8: ...7 8 9 3 2 1 4 10 9 3 2 4 10 9 3 2 IL1230 HIGH VOLTAGE LOW VOLTAGE HIGH VOLTAGE LOW VOLTAGE LINE LINE BROWN LINE VIOLET BLACK YELLOW BLUE BROWN LINE VIOLET BLACK YELLOW BLUE 3 Phase 1 Phase Figure 12 Wiring Diagram for Franklin Electric TEFC 1 Phase and 3 Phase motors 1 Tan 4 Yellow 7 Purple 2 Red 5 Black 8 Gray 3 Orange 6 Blue 9 White CONNECTION FOR 3 PHASE 9 LEADS IF YOUR 3 PHASE LEADS ARE COLOR ...

Страница 9: ... It is recommended that a properly sized magnetic or manual starter both with properly sized heaters be used with all three phase motors Install starters following instructions of the starter manufacturer See Motor Rotation under Operation Section for changing rotation on three phase motors All motors single and three phase should be equipped with a correctly fused disconnect switch to provide pro...

Страница 10: ...ng CCW counter clockwise DO NOT use pipe wrench on pump barrel 5 Holding the impeller stack in place position pump in upright position standing unit on the motor end cover 6 Use the 1 4 dowel rod to hold the stages down and in place on the pump shaft Remove pump barrel 7 Slide the stages off the pump shaft onto the 1 4 dowel rod Leave stages on rod and carefully set aside NOTE There may be some sm...

Страница 11: ...new seal will be necessary PUMP REASSEMBLY Before reassembling the pump carefully inspect the component parts of the cartridge stage assembly looking for damage wear or heat distortion Pay careful attention to spacing direction of components and location of shims Refer to Figure 19 for proper facing and parts arrangement If damage to Stage components is evident a complete cartridge assembly or ind...

Страница 12: ... 2 In line filter restricting flow 2 Check all in line filters to be sure they are not plugged or restricted 3 Low line voltage 3 See low line voltage corrective action above 4 Inadequate water supply to booster pump 4 Check pressure on inlet side of booster to be sure positive pressure is maintained to the booster pump 5 Undersized piping 5 Replace undersized piping 6 Leak on inlet side of system...

Страница 13: ...dual parts are not available separately IL0308 Internal Parts Detail IL0127 4 10A 10 1B 1A 1 9 8 2 5 7 6A 6E 6D 6A 5 4A 3 6C 6B 4 ITEM NO DESCRIPTION 1 Motor 1A Governor 1B Switch Motor 2 Seal Rotary 3 Barrel 4 Discharge Head 4A Discharge Bearing 5 O ring 2 6A Plate Diffuser 6B Impeller 6C Diffuser 6D Diffuser Bearing 6E Shim as Required 7 Shaft and Coupling Assembly 8 Mounting Ring 9 Hex Head Bol...

Страница 14: ...Screws 1 023212 023212 023212 023212 023212 023212 Screws Motor Cover 2 021302 021302 021302 021302 021302 021302 SINGLE PHASE 50 HZ THREE PHASE 60 50 HZ 9 ODP NEMA J 1 3 HP 1 98J003 98J003 98S003 ODP NEMA J 1 2 HP 98J005 98J005 98S005 98J305 98J305 98S305 ODP NEMA J 3 4 HP 98J007 98J007 98S007 98J307 98J307 98S307 ODP NEMA J 1 HP 98J010 98J010 98S010 98J310 98J310 98S310 ODP NEMA J 1 1 2 HP 98J01...

Страница 15: ...XXX PB2714SXXX PB3506SXXX PB3508SXXX ITEM DESCRIPTION MATERIAL PART NUMBER 5 Cartridge Assembly CI PC 137222 135627 136629 136626 136632 SS 139162 139163 138946 139164 139165 6 Shaft Coupling Assembly CI PC 137221 136624 136628 136625 136631 SS 139159 139157 137535 139156 139158 7 Barrel Shell CI PC SS 137223 135628 136630 136627 136633 MATERIAL CAST IRON CI PB5504XX PB5506XX PB8504XX PB8505XX ITE...

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