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6 Mounting

PIOX R721

6.2 Sensor

UMPIOX_F72xV1-3EN, 2021-09-01

6.2.2.3

Installation of the sensor (chemistry design)

The sensor is installed into a standardized flange using the supplied process connection or directly flanged into a T-piece

as a long version.

6.2.2.4

Installation of the sensor (hygienic design)

The sensor can be connected to the standardized clamp flange connection Varivent type N or TriClamp 3".

Important!

After installing the sensor, check the tightness of the complete system with a compression test.

Содержание PIOX R500

Страница 1: ...PIOX R721 R500 UMPIOX_R721V1 3EN Operating instruction...

Страница 2: ...7 660 Fax 49 30 936 67 680 E mail info flexim com www flexim com PIOX is a registered trademark of FLEXIM GmbH Operating instruction for PIOX R721 R500 UMPIOX_R721V1 3EN 2021 09 01 Article number 2517...

Страница 3: ...dous situations 10 3 General principles 11 3 1 Measurement principle 11 3 2 Diagnostic values 14 3 3 Sensor values 14 4 Product description 15 4 1 Handling concept 15 4 2 Display 17 4 3 Keyboard 18 5...

Страница 4: ...ntenance 61 11 2 Cleaning 61 11 3 Firmware update 62 12 Dismounting and disposal 63 12 1 Dismounting 64 12 2 Disposal 64 13 Outputs 65 13 1 Analog output 65 13 2 Digital output 71 14 Inputs 75 14 1 Co...

Страница 5: ...Calibration 90 19 Settings 91 19 1 Dialogs and menus 91 19 2 Working with parameter records 92 19 3 Contrast settings 93 19 4 HotCodes 93 19 5 Key lock 94 Annex A Menu structure 95 B Start up protocol...

Страница 6: ...Table of contents PIOX R721 2021 09 01 UMPIOX_F72xV1 3EN 6...

Страница 7: ...ion or miss information please inform us We will be grateful for any suggestions and comments regarding the concept and your experience working with the measuring equipment If you have any suggestions...

Страница 8: ...el has to be suitably trained and experienced for the work Observe the Safety instructions for the use in explosive atmospheres see document SIPIOX_R721 Observe the instructions for hazardous substanc...

Страница 9: ...carry out periodic checks for changes or damages that can present a danger For further information contact FLEXIM Observe the specifications for the installation and connection of the transmitter sen...

Страница 10: ...g paper foam bubble wrap Protect the cardboard box against humidity 2 8 Recommended procedure in hazardous situations Fire fighting measures If possible disconnect the transmitter from the power supp...

Страница 11: ...hits a measuring prism The light beam is split and refracted at the lateral surfaces of the measuring prism The resulting light rays are focused in a lens and reproduced on the image sensor creating...

Страница 12: ...nciple PIOX R721 2021 09 01 UMPIOX_F72xV1 3EN 12 Fig 3 1 Path of light beam within the sensor 1 sensor electronics 2 LED 3 slit images 4 image sensor 5 measuring prism 6 temperature probe 7 fluid 8 de...

Страница 13: ...temperature but rather at a reference temperature The transmitter converts the refractive index In case temperature coefficients for the fluid are stored they will be used to calculate the refractive...

Страница 14: ...ideal one SNR The SNR unit dB is the ratio of useful signal and noise signal A high SNR is ideal Combination of diagnostic values It is possible to realize a combined evaluation of diagnostic values...

Страница 15: ...he keyboard By pressing or the following menus are displayed consecutively Parameters Start measurement 1 Show measurement 2 Stop measurement 2 Inputs Outputs Event trigger Data logger Calibration Com...

Страница 16: ...ameter settings or configuration of the transmitter outputs Fig 4 2 Command panel of the transmitter 1 LCD display backlit 2 keyboard Tab 4 1 Description of the menu menu description Parameters input...

Страница 17: ...s 1 menu 2 menu item currently edited 3 area for scroll lists or input fields Tab 4 2 Navigation horizontal scroll list vertical scroll list input fields scroll horizontally with or scroll vertically...

Страница 18: ...t press return to the previous menu item long press several seconds return to the main menu During the measurement display of the menu Show measurement scroll to the left right through a scroll list s...

Страница 19: ...board box against humidity 5 2 Storage Store the measuring equipment in a dry place Caution When packaging the transmitter can fall down There is a danger of crushing body parts or damaging the measur...

Страница 20: ...d qualified personnel Danger Working in mines or cramped confines Risk of intoxication and or asphyxiation because of emerging gases risk of injuries because of cramped conditions Wear the required pe...

Страница 21: ...ng Close the housing cover Tighten the screws of the transmitter housing with a max torque of 1 Nm Caution Possible danger by opening the equipment at improper ambient conditions Open the transmitter...

Страница 22: ...6 1 2 1 Wall mounting Transmitter with stainless steel housing Fix the transmitter to the wall using 4 screws Fig 6 2 Transmitter 1 screws Notice Install the equipment in a shady place the cable glan...

Страница 23: ...the transmitter 1 to the lower hooks 7 of the wall mount Fix the transmitter to the wall mount by locking the stop bolt 4 into the destined hole and by firmly tightening the screw 5 Fig 6 4 Transmitt...

Страница 24: ...ounting on a pipe 2 The pipe mounting kit is fixed to the pipe by using tension straps Fix the transmitter to the pipe by using tension straps instead of shackles Notice The pipe has to be sufficientl...

Страница 25: ...r to the lower hooks 8 of the wall mount Fix the transmitter to the wall mount by locking the stop bolt 2 into the destined hole and by firmly tightening the screw 3 Notice For the mounting on pipes t...

Страница 26: ...is situated at the rear part of the sensor housing The following 2 sensor designs are available chemistry design hygiene design The designs essentially differ in sealing concept and size and form of t...

Страница 27: ...see technical specification Protect the sensor against direct sunlight rain and vibrations The ambient temperature at the measuring point has to be within the operating temperature range of the sensor...

Страница 28: ...sensor in the pipe segment with the smaller pipe diameter if the flow direction is as indicated Positioning of the sensor in the cover If possible install the sensor on the side or at the bottom of t...

Страница 29: ...ge of the measuring prism and the temperature probe points downward If the sensor is correctly installed the arrows on the sensor housing are horizontal and the point on the sensor housing points down...

Страница 30: ...vertical pipe basic presentation Vertical pipe Flow direction and orientation of the sensor head The measuring point on a vertically mounted pipe has always to be filled The fluid should flow upward T...

Страница 31: ...d flange using the supplied process connection or directly flanged into a T piece as a long version 6 2 2 4 Installation of the sensor hygienic design The sensor can be connected to the standardized c...

Страница 32: ...fines Risk of intoxication and or asphyxiation because of emerging gases risk of injuries because of cramped conditions Wear the required personal protective equipment Observe the applicable rules War...

Страница 33: ...he cable gland Insert the sensor cable through the housing cover Tighten the gasket ring side of the basic part firmly into the housing cover Connect the sensor cable to the terminals of the transmitt...

Страница 34: ...e housing cover Tighten the screws Fix the cable gland by screwing the cap nut onto the basic part Fig 7 2 Preparation of the sensor cable 1 cap nut 2 compression part 3 basic part 4 gasket ring side...

Страница 35: ...sensor cable to the terminals of the transmitter Important The degree of protection of the transmitter is only ensured if all cables are tightly fitted using cable glands and the housing is firmly sc...

Страница 36: ...r Connect the power cable to the transmitter see section 7 2 1 Fig 7 6 and Tab 7 4 Important The degree of protection of the transmitter will only be guaranteed if the power cable fits firmly and tigh...

Страница 37: ...ing sealing ring only for cable gland M20 not for cable gland 1 2 NPS Insert the cable into the housing of the transmitter Fix the cable gland by screwing the cap nut onto the basic part Fix the senso...

Страница 38: ...ng the cap nut onto the basic part Connect the cable to the terminals of the transmitter 7 3 Outputs Connect the output cable to the transmitter see 7 2 1 Fig 7 9 and Tab 7 5 Fig 7 8 Cable gland for a...

Страница 39: ...l switchable current outputs are jointly switched to active and passive in the menu item Outputs active current output Uint 15 V Rext 250 passive current output Uext 8 30 V Uext 0 021 A Rext 8 V examp...

Страница 40: ...it 2 Tab 7 5 Output circuits output transmitter external circuit remark internal circuit connection The number type and connections of the outputs depend on the order Rext is the sum of all ohmic resi...

Страница 41: ...ible voltage between the inputs and against PE is 60 V DC permanent Fig 7 10 Connection of the transmitter inputs Important The terminals Txa and Txb must not be connected Tab 7 6 Connection of an act...

Страница 42: ...r the supply of the passive current source Important The terminals Txa and TxB must not be connected Important Observe the correct polarity in order to avoid damaging the current source A permanent sh...

Страница 43: ...of the transmitter and the PC 7 5 2 LAN interface The transmitter can be connected to the PC or LAN via a LAN cable Transmitter with stainless steel housing Remove the blind plug to connect the cable...

Страница 44: ...ector into the LAN interface Position the cable in the housing as shown in Fig 7 12 Fix the cable gland by screwing the cap nut onto the basic part Fix the sensor cable by tightening the cable gland w...

Страница 45: ...on provided by the manufacturer Install the connector see the documentation provided by the manufacturer Insert the connector into the LAN interface Fix the foldable ferrite core to the cable Position...

Страница 46: ...tive equipment Observe the applicable rules Caution Safety and accident prevention regulations for electrical systems and equipment Failure to observe these regulations may lead to severe injuries Obs...

Страница 47: ...d Press ENTER Select Metric or Imperial Press ENTER Select Yes if the transmitter is to be used in the region of Canada Press ENTER This display will only be indicated if Imperial is selected 8 2 Swit...

Страница 48: ...device 7 LED of USB host not used Tab 8 1 Operation state of the transmitter LED sensor lights when the transmitter is in measuring mode red invalid measurement green valid measurement LED of LAN act...

Страница 49: ...ntly running it will be stopped It will be requested whether the initial settings are to be carried out If Yes is selected the following setting dialogs will be displayed Language Date time Units of m...

Страница 50: ...egarding the transmitter is displayed Miscellaneous System settings Transmitter info display description Product name designation of the transmitter Serial number serial number of the transmitter Firm...

Страница 51: ...he transmitter and the sensor have to be checked for proper condition and operational safety before each use The housing of the transmitter must always be closed during operation Observe that connecti...

Страница 52: ...t Press ENTER For the activation of the text input see Miscellaneous Dialogs Menus Measuring point no Notice Avoid a simultaneous parameter entry via the keyboard and the USB LAN or process interface...

Страница 53: ...x API from the scroll list Press ENTER This display will only be indicated if Other fluid is selected Fluid temperature Enter the fluid temperature at the operating point Press ENTER Notice Customized...

Страница 54: ...icle fraction mol ppm volume fraction Volume fraction volume fraction of the analyte in the mixture Vol vol ppm concentration analyte Analyte concentr analyte mass per volume of the mixture at referen...

Страница 55: ...yed measured value is a floating average of the last x seconds with x being the damping factor The display thus takes x seconds to fully respond to changes of the measured value If Swift damping is de...

Страница 56: ...e measurement as follows By pressing or additional physical quantities can be displayed during the measurement Press to display the measured values in line 5 The designation of the physical quantity i...

Страница 57: ...e menu Show measurement to return to the measured value display Press ENTER 9 8 Stop of the measurement Press during the measurement The measurement is running in the background The symbol is displaye...

Страница 58: ...ped confines Risk of intoxication and or asphyxiation because of emerging gases risk of injuries because of cramped conditions Wear the required personal protective equipment Observe the applicable ru...

Страница 59: ...e the sensor is correctly connected to the transmitter The sensor must be recognized by the transmitter The serial number of the sensor will be displayed see menu item Parameters Connected transd The...

Страница 60: ...mped conditions Wear the required personal protective equipment Observe the applicable rules Warning Touching live parts Electric shock or arc faults can lead to severe injuries The measuring equipmen...

Страница 61: ...intervals item maintenance step interval measure transmitter visual inspection for corrosion damages and contamination annually or more frequently depending on the ambient conditions cleaning firmware...

Страница 62: ...01 UMPIOX_F72xV1 3EN 62 11 3 Firmware update A firmware update is carried out with FluxDiagReader or FluxDiag option For the connection of the transmitter to a PC see section 7 5 For the operation of...

Страница 63: ...ng in mines or cramped confines Risk of intoxication and or asphyxiation because of emerging gases risk of injuries because of cramped conditions Wear the required personal protective equipment Observ...

Страница 64: ...ous fluids The contact to the fluid may result in personal or material damage or dangerous situations The disassembly must be carried out while the pipe is empty and pressureless After dismounting the...

Страница 65: ...I1 Select the output Current Ix Press ENTER If the output has already been enabled it is displayed as follows Current I1 Select Yes to enable an output or change the settings for an already enabled ou...

Страница 66: ...er R1 limit message Event trigger R1 R2 limit message Event trigger R2 R3 limit message Event trigger R3 R4 limit message Event trigger R4 Miscellaneous Custom Input 1 measured values of input quantit...

Страница 67: ...be displayed Repeat the input Error output An error value can be defined which is output if the source item cannot be measured Select a list item for the error output Press ENTER If Other value is se...

Страница 68: ...OX_F72xV1 3EN 68 Tab 13 3 Examples for the error output output range 4 20 mA list item output signal Minimum 4 0 mA Last value Maximum 20 0 mA Other value error value 3 5 mA I mA 20 4 td t0 t1 t I mA...

Страница 69: ...to the terminals of the output Select Yes to test the output Select No to display the next menu item Press ENTER Enter a test value It has to be within the output range Press ENTER If the external me...

Страница 70: ...xternal measuring instrument to the terminals of the output Select Yes to test the output Select No to display the next menu item Press ENTER Enter a test value It has to be within the output range Pr...

Страница 71: ...e a measurement is not possible an event occurs 13 2 1 Configuration of a digital output as binary output Select the menu Outputs Press ENTER Select Yes to change the settings for an assigned output o...

Страница 72: ...information is displayed Press ENTER Outputs Source item Tab 13 4 Output of status values and event values source item status value event value physical quantities Refractometer x Analysis x Fluid pr...

Страница 73: ...to repeat the test Finish to display the next menu item Press ENTER Select Yes to test the status of the output signal Select No to display the next menu item Press ENTER Select a list item as test v...

Страница 74: ...ic Status error binary output is de energized measured value has to be high ohmic NO Status OK binary output is de energized measured value has to be high ohmic Status error binary output is energized...

Страница 75: ...ere Current I1 Select Yes to enable an input or change the settings for an already enabled input Select No to cancel the enabling and to return to the previous menu item Press ENTER 14 1 1 Temperature...

Страница 76: ...m 0 20 mA 4 20 mA Other range Press ENTER If Other range is selected enter the values Input MIN and Input MAX Measuring range Enter the lowest expected measured value The unit of measurement of the so...

Страница 77: ...dition is met if the measured value is outside the defined range Press ENTER Enter the limit for the switching condition Press ENTER This display will only be indicated if MAX x limit or MIN x limit i...

Страница 78: ...Press ENTER If the transmitter displays a value here Temperature the input functions Press ENTER Select Repeat to repeat the test Finish to display the next menu item Press ENTER 14 2 Assignment of a...

Страница 79: ...ues for several transmitters Select the menu item Start storing Press ENTER Select the moment at which to start the storing Data logger Configuration Enable logger Start storing Storage rate Ringbuffe...

Страница 80: ...s not occur Press ENTER Select in the scroll list a storage rate for storing the measured values in case the event occurs Press ENTER Enter the time interval for the measured values to be stored befor...

Страница 81: ...h 57m is displayed if no measured values have been overwritten Log 1d 6h 57m is displayed if the old measured values have been overwritten Select the menu item Configuration Press ENTER until the menu...

Страница 82: ...gnal can be activated or deactivated in the menu Data logger Configuration Beep on storage Select On to activate the acoustic signal Select Off to deactivate the acoustic signal Press ENTER 15 2 Delet...

Страница 83: ...measurement has started and the ringbuffer is deactivated Full time time at which the data logger will be full This display will only be indicated if the measurement has started the ringbuffer is deac...

Страница 84: ...em Network Press ENTER Manual input Select Manual to enter the network parameter IP address subnet mask and standard gateway Default values in the transmitter IP address 192 168 0 70 subnet mask 255 2...

Страница 85: ...defined Event trigger Select Rx Enable Rx Source item Define the function see annex A Event trigger Rx Event trigger Rx Enable Event trigger Rx Enable Source item Tab 17 1 Source items source item lis...

Страница 86: ...igger will switch if the measured value falls below the lower limit Within range The event trigger will switch if the measured value is within the defined range Out of range The event trigger will swi...

Страница 87: ...in which the event trigger has to be switched Press ENTER Definition of the switching delay Enter a time interval after which the event trigger has to switch in case the event occurred Press ENTER Ent...

Страница 88: ...easured values around the value of the switching condition An event trigger with switching condition ERR x fail will be activated during a measurement failure An event trigger of the type Non hold wil...

Страница 89: ...t log Press ENTER A list is displayed containing all error messages since the last time the transmitter was switched on Press and to select an error message Press ENTER The display indicates the cause...

Страница 90: ...The correction value is added to the value calculated by the transmitter Select the menu item Calibration Result offset Press ENTER Select On to define an offset for the displayed physical quantity Pr...

Страница 91: ...emperature offset Select Yes to enable the input of a temperature correction Press ENTER Display of the last value Select the menu item Display last value Select Yes to display the last valid value If...

Страница 92: ...parameters 19 2 2 Creation of a parameter record The parameters have first to be entered in the following menus Parameters Inputs Outputs Event trigger Data logger Calibration Communication Miscellane...

Страница 93: ...program branch Press C Enter the HotCode via the keyboard It is not displayed during the input Language The language selection can either be carried out via the menu Miscellaneous or a HotCode After t...

Страница 94: ...ow parameters Press ENTER Deactivate the key lock Deactivation of the key lock Select the menu item Key lock Press ENTER Enter a 6 digit key lock code Press ENTER Disabled functions with activated key...

Страница 95: ...e index Refractometer Analysis Fluid properties Miscellaneous Refractive index Scale Fluid temp Output info Function Select analysis quant Test signal Type Volume fraction Test mea range Trigger value...

Страница 96: ...ss fraction Volume fraction Analyte concentr Matrix concentration Density Norm density Norm refrac index Unit of measurement 1 OP analysis quantity Show range info Damping Error value delay 2 Legend 1...

Страница 97: ...ex PIOX R721 A Menu structure 97 UMPIOX_R721V1 3EN 2021 09 01 Measurement start Main menu Start measurement Measurement started Stop measurement Show measurement Display parameters Read only mode Yes...

Страница 98: ...ry Temperature Tx Enable No Yes Pt100 Pt1000 Temperature offset 1 No Yes Temperature Trigger value No Yes Function Within range Out of range MAX x limit MIN x limit ERR x fail Range center Trigger val...

Страница 99: ...stomized Current Input name Unit of measurement Decimal places Input range 0 20 mA 4 20 mA Other range Input MIN I Input MAX I Start of meas range End of meas range Error value Yes No Trigger value No...

Страница 100: ...tomized Voltage Input name Unit of measurement Decimal places Binary Bx Enable Input range No Yes 0 20 mA 4 20 mA Other range Negate input Input MIN U Input MAX U Yes No Start of meas range End of mea...

Страница 101: ...p Sensor humidity Amplification Brix scale Mass fraction Fluid temp Fluid density Norm density Custom Input 1 Custom Input 2 Custom Input 3 Custom Input 4 R1 R2 R3 R4 Status Values Output range Output...

Страница 102: ...imit Within range Out of range ERR x fail Type Non hold Hold for a while Hold Hold interval 1 2 Range center Trigger value Outputs Range width Hysteresis Select an output Glitch interval Enable Failur...

Страница 103: ...Logger full Meas val Series Occup Logger Immediately Full 5 minutes Full 10 minutes Full 15 minutes Full 30 minutes Full hour Event based 1 Storage rate w o trig Storage rate trig Buffer time Storage...

Страница 104: ...Annex A Menu structure PIOX R721 2021 09 01 UMPIOX_R721V1 3EN 104 Calibration Calibration Scale offset Result offset Yes No Yes No value value...

Страница 105: ...s Type Out of range ERR x fail MAX x limit MIN x limit ERR x fail Non hold Hold for a while Hold Range center Trigger value Hold interval Range width Hysteresis 1 2 Range center Trigger value Glitch i...

Страница 106: ...ng point e g operating point CIP input of offsets device sensor PIOX R500 ser no transmitter PIOX R721 ser no process fluid solvent physical quantity concentration operating point range other componen...

Страница 107: ...utput range mA abs sign error mA terminal I1 P1 P1 I2 P2 P2 I3 P3 P3 I4 P4 P4 type source item trigger condition trigger value trigger hysteresis trigger duration hold 0 1 terminal R1 P5a P5b R2 P6a P...

Страница 108: ...sensor to FLEXIM to replace the gaskets C 2 Functional test measuring point designation type of change settings and measured values in the transmitter characteristic curve of the fluid created by date...

Страница 109: ...After the cleaning we recommend to check the zero point PIOX R500 is checked using deionized water Select Brix in the menu item Parameters Fluid Other fluid Scale default Brix value 0 input of offsets...

Страница 110: ...Annex D Conformity declarations PIOX R721 2021 09 01 UMPIOX_F72xV1 3EN 110 D Conformity declarations...

Страница 111: ......

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