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Startup and Shutdown

CAUTION

This Instruction Manual should be used 

in conjunction with the instruction 

manual of the associated equipment.

Commissioning

!

WarNINg

all interventions on the equipment 

should only be performed by competent 

and trained personnel.

Controller Spring Adjustment

!

WarNINg

Before proceeding with the adjustment of 

the controller springs, the operator must 

ensure upstream and downstream valves 

are closed and adjusting screws (keys 43 

and 40, Figure 13) are unscrewed (refer to 

Table 6).

Overpressure and Underpressure 

Shutoff (OPSO / UPSO) Setpoint 

Adjustment (Figure 3) 

•  Using a flathead screwdriver, turn the OPSO adjusting 

screw (key 43) clockwise until it stops turning.

• 

Apply nominal outlet pressure of the associated 

regulator to the downstream system. Refer to 

Figure 5.

• 

Reset the controller per the resetting procedure 

(refer to the Resetting Procedure section for detailed 

resetting instructions).

• 

Slowly decrease the downstream pressure to the 

desired UPSO value (P

dsu

).

• 

With a screwdriver, turn the UPSO adjusting screw 

clockwise (key 40) until the controller trips.

• 

Apply nominal outlet pressure of the associated 

regulator to the downstream system.

• 

Reset the controller by pulling the reset button 

(key 30) until the mechanism is latched.

• 

Slowly increase the downstream pressure to the 

desired OPSO shutoff value (P

dso

).

• 

With a screwdriver, turn the OPSO adjusting screw 

counterclockwise (key 43) until the controller trips.

Overpressure Shutoff (OPSO) Setpoint 

Adjustment Only (Figure 3)

•  Using a flathead screwdriver, completely remove 

and discard the UPSO adjusting screw (key 40) by 

turning it counterclockwise.

• 

Remove and discard the UPSO spring (key 38) 

and the mini washer (key 103).

•  Using a flathead screwdriver, turn the OPSO 

adjusting screw (key 43) clockwise until it 

stops turning.

• 

Apply nominal outlet pressure of the associated 

regulator to the downstream system.

• 

Reset the controller per the resetting procedure, 

(Refer to the Resetting Procedure section for 

detailed resetting instructions).

• 

Slowly increase the downstream pressure to the 

desired OPSO value (P

dso

).

•  Using a flathead screwdriver, turn the OPSO 

adjusting screw counterclockwise (key 43) until the 

controller trips.

Underpressure Shutoff (UPSO) Setpoint 

Adjustment Only (Figure 3)

•  Using a flathead screwdriver, turn the OPSO 

adjusting screw (key 43) clockwise until it 

stops turning.

• 

Apply nominal outlet pressure of the associated 

regulator to the downstream system, then reset 

the controller per the resetting procedure 

(refer 

to the Resetting Procedure section for detailed 

resetting instructions).

• 

Slowly decrease the downstream pressure to the 

desired UPSO value (P

dsu

).

• 

With a screwdriver, turn the UPSO adjusting screw 

clockwise (key 40) until the controller trips.

•  When assembling piping and flanges, do not apply 

excessive force to the body, bolts, O-rings, flanges 

or fittings. All connections should be compatible 

with the geometry and working conditions of 

the pipeline.

• 

If needed, a support may be used under the piping 

and regulator/controller body to avoid excessive 

pressure force on the regulator/controller.

• 

Connect downstream control line tubing to the 

1/4 NPT connection in the lower casing and to the 

downstream pipe respecting a minimum distance of 

four times its diameter (see Figure 5).

• 

Periodically check all vent openings to be sure that 

they are not plugged.

VSX4 and VSX8 Series

8

Содержание EMERSON VSX4 Series

Страница 1: ...erformed by unqualified personnel may result in improper adjustment and unsafe operations which may result in equipment damage or personal injury Figure 1 VSX4 and VSX8 Series Controller The VSX4 and...

Страница 2: ...on Only Connections Controller Vent 1 4 NPT External Sensing Line 1 4 NPT Maximum Allowable Pressure PS 1 Differential Strength 20 0 bar 290 psig Integral Strength 6 0 bar 87 psig Specific Maximum All...

Страница 3: ...704 regulator type spring range Spring part number and color Minimum Maximum Typical Setpoint Under Pressure Shutoff Upso Over Pressure Shutoff Opso Spring Range Factory Set Spring Range Factory Set m...

Страница 4: ...o 1 57 bar 1 15 2 to 22 8 1 Pink 3 0 0 118 70 0 2 75 GF02172X012 1 25 to 2 30 bar 1 18 1 to 33 4 1 Green 3 4 0 134 70 0 2 75 GF02173X012 2 10 to 3 75 1 30 5 to 54 4 1 Silver 4 0 0 157 70 0 2 75 0 90 t...

Страница 5: ...oves the valve plug against the regulator port stopping the flow of gas The reset button is then used to reset relatch the controller refer to the Resetting Procedure section for detailed resetting in...

Страница 6: ...tings does not preclude the possibility of damage from external sources or from debris in the pipeline General Installation Instructions Note The VSX4 and VSX8 Series can be rotated 360 for easy insta...

Страница 7: ...line Slam Shut Device type VSX4 type vsx8 Slam Shut Device sense line RESET TRIP CLEARANCE 25 1 REMOVAL CLEARANCE 45 1 8 SPRING REMOVAL CLEARANCE 80 3 1 146 5 8 118 4 6 28 1 1 147 5 8 RESET TRIP CLEA...

Страница 8: ...w key 40 by turning it counterclockwise Remove and discard the UPSO spring key 38 and the mini washer key 103 Using a flathead screwdriver turn the OPSO adjusting screw key 43 clockwise until it stops...

Страница 9: ...or key 27 is visible and firm when pressed with a finger Controller in Closed Tripped Position Figure 12 When the controller is in the closed position the travel indicator key 27 is not visible and ea...

Страница 10: ...t off Button key 23 DOWNSTREAM CONTROL LINE CONNECTION 23 Figure 7 Controller Manual Bypass Figure 8 Controller Bypass with Screwdriver Manual Shut Off Button Procedure For VSX4 and VSX8 Series 47 30...

Страница 11: ...e 12 Controller in Closed Tripped Position Figure 9 Relatching the Controller Mechanism 30 Figure 10 Repositioning the Reset Button 26 Figure 11 Controller in Open Reset Position 27 VSX4 and VSX8 Seri...

Страница 12: ...r controller from system pressure and relieving all internal pressure Refer to Figure 13 when following this procedure Remove the body flange screws key 34 and the two half flanges key 36 Remove the c...

Страница 13: ...your local Sales Office Table 8 VSX4 and VSX8 Series Troubleshooting Using a 10 mm 0 394 in wrench unscrew and remove the eight spring case screws key 16 and associated nuts key 12 and then remove the...

Страница 14: ...012 43 OPSO Adjusting screw GF01923X012 44 Fastening ring not shown GF04079X012 46 Outlet O ring I 5370 54 0 x 2 0 GF03443X012 47 VSX4 Series Valve plug D24 Disk Medium capacity GF01940X012 47 VSX8 Se...

Страница 15: ...GF01927X012 14 1 Closing cap O ring GF03448X012 31 1 Lock nut FA404550X12 spring according to setpoint not included in the kit L1 L2 3 14 80 84 48 104 42 7 6 12 102 28 29 27 2 L2 L L1 L1 L1 L1 L2 23 2...

Страница 16: ...d Arab Emirates Tel 971 4811 8100 TESCOM Emerson Process Management Tescom Corporation USA Headquarters Elk River Minnesota 55330 2445 USA Tels 1 763 241 3238 1 800 447 1250 Europe Selmsdorf 23923 Ger...

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