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C1 Controllers and Transmitters

Instruction Manual

September 2009

29

OUTER FLEXURE

(KEY 68)

MACHINE SCREW

(KEY 51)

BEAM

(KEY 39)

INNER FLEXURE
(KEY 67)

CANTILEVER SPRING
(KEY 8)

GE34726

B

E1068

MACHINE SCREW

(KEY 51)

BELLOWS SPACER
(KEY 34)

Figure 19. Beam/Cantilever Spring Assembly

d.  Remove the gain adjustment bar (key 63). Flip
it over so it attaches to the opposite side of the
cantilever spring (key 8) as shown in figure 15
and re

attach.

e.  Flip over the indicator scale (key 69, figure
18); install it and the proportional ban knob (key
73) as a unit. Snap in the lock spring (key 72).

f.  Tighten down the spring adjustor (key 65) with
the bias spring (key 70) and washers (key 64)
until it stops against the gain adjustment bar 
(key 63).

g.  Turn the proportional band adjustment knob to
the 10 setting. If it cannot be turned, loosen the
spring adjustor (key 65).

6.  Change the reversing block assembly (figure 15
or 16, key 37):

a.  Remove the sealing screw (key 49, figure 23
or 24). Inspect the O

ring (key 77 located in the

recessed area under the sealing screw head.
Replace the O

ring if necessary.

b.  Remove the reversing block screw (key 50,
figure 23 or 24) and reversing block assembly
(key 37). Inspect the O

rings (key 77) located in

the recessed area under the reversing block
screw head and between the reversing block
assembly and the calibration adjuster (key 36).
Replace these O

rings if necessary.

c.  Position the reversing block assembly, with an
O

ring, on the calibration adjuster (key 36) so

that the nozzle is on the opposite side of the
beam (key 39) from which it was removed.
Position the reversing block hole in the calibration
adjuster. Install the reversing block screw (key
50) with an O

ring (key 77).

d.  Install the sealing screw (key 49) with an
O

ring in the hole previously covered by the

reversing block assembly.

7.  Check all connections for leaks with a
soap

and

water solution. Perform the appropriate

calibration procedures.

Relay Replacement

Key numbers used in this procedure are shown in
figure 21 or 22 except where indicated.

1.  Shut off the supply pressure and process
pressure line(s) to the controller or transmitter.

2.  Disconnect the tubing (key 24) from the relay.

3.  Unscrew the output or supply pressure gauge
(key 2).

4.  To remove the relay assembly, unscrew two
Phillips

head machine screws (key 29, not shown)

located behind the relay on the back of the case.

5.  Remove the relay gasket (key 19, figure 21).

6.  A new relay can be installed as a replacement. If
a new relay is being installed, continue with the next
step.

Содержание C1B

Страница 1: ...Plus Reset Controllers 16 Differential Gap Controllers 16 Adjustments 16 Adjustment Set Point 16 Adjustment Proportional Band 17 Calibration Differential Gap Controllers 17 Startup Differential Gap Co...

Страница 2: ...ications for the C1 Series controllers and transmitters are listed in table 1 Table 2 explains available configurations and options Educational Services For information on available courses for C1 Ser...

Страница 3: ...0 4 to 2 0 bar 6 to 30 psig 0 12 normal m3 hour 4 5 scfh Supply and Output Connections 1 4 NPT internal Common Signal Pressure Conversions See table 6 Proportional Band Adjustment For Proportional Onl...

Страница 4: ...0 span Hazardous Area Classification Complies with the requirements of ATEX Group II Category 2 Gas and Dust Refer to figure 25 for location of ATEX marking Approximate Weight 8 2 kg 18 pounds Options...

Страница 5: ...0 mbar 0 to 10 inch Hg 0 to 1 0 bar 0 to 30 inch Hg 1 4 2 8 2 8 20 40 40 6 9 100 Compound Pressure 75 mbar vac to 75 mbar 30 inch wc vac to 30 inch wc 500 mbar vac to 500 mbar 15 inch Hg vac to 7 5 ps...

Страница 6: ...ve actuator mount the instrument according to the following instructions Mounting parts for the different actuator types and sizes vary Two typical actuator mounting installations are shown in figure...

Страница 7: ...irements of ISA Standard 7 0 01 A maximum 40 micrometer particle size in the air system is acceptable Further filtration down to 5 micrometer particle size is recommended Lubricant content is not to e...

Страница 8: ...r seal systems as needed in the process pressure lines If the instrument is located such that the adjacent process pressure lines will be approximately horizontal the lines should slope downward to th...

Страница 9: ...n in figure 4 unless otherwise specified All adjustments must be made with the cover open When the adjustments and calibration procedures are complete close and latch the cover To better understand th...

Страница 10: ...s must be dead ended into a pressure gauge The following procedures use a 0 2 to 1 0 bar 3 to 15 psig output pressure range as an example For a 0 4 to 2 0 bar 6 to 30 psig output range adjust the valu...

Страница 11: ...g screws key 48 and moving the calibration adjuster key 36 a small distance as indicated in figure 5 10 Repeat steps 4 through 9 until no further adjustment is necessary 11 Proceed to the startup proc...

Страница 12: ...example liquid pressure or liquid flow For slow processes example temperature calculate the percentage from the equation below For a slow process determine the initial proportional band setting in pe...

Страница 13: ...the indicator points to the desired set point pressure value The pressure setting dial will reflect the desired set point if the controller is accurately calibrated Adjustment Proportional Band To ad...

Страница 14: ...es per repeat fastest setting 4 Rotate the proportional band adjustment knob to 1 5 15 percent proportional band 5 Verify that the calibration adjuster screws key 48 are at mid position in the calibra...

Страница 15: ...1 do not watch the output gauge while changing the calibration adjuster The change in output is not a good indication of the change in span While moving the calibration adjuster IF OUTPUT IS BELOW 8 T...

Страница 16: ...or change the set point a small amount and check for system cycling If the system does not cycle then lower the proportional band raising the gain and disturb the system again Continue this procedure...

Страница 17: ...the proportional band assembly refer to figure 18 a Turn the proportional band assembly key 73 to 10 b Unscrew the spring adjustor key 65 removing the bias spring key 70 and washers key 62 with it c...

Страница 18: ...ressure with rising process pressure In the above example this pressure is 5 5 bar 80 psig b Increase pressure to the sensing element while monitoring the output pressure gauge The controller output p...

Страница 19: ...ly solely on the dial setting Monitor the process pressure and output pressure to be sure the desired settings are attained Adjustment Span The span adjustment is graduated from 0 to 10 A setting of 1...

Страница 20: ...adjust the span by loosening the two adjusting screws key 48 and moving the calibration adjuster key 36 a small distance as indicated in figure 12 9 Repeat steps 4 through 8 until no further adjustme...

Страница 21: ...e relay diaphragm and loading pressure controller output pressure registers on the small relay diaphragm A change in the process pressure moves the beam and flapper with respect to the nozzle by eithe...

Страница 22: ...ontrollers Action of a proportional plus reset controller is similar to that of a proportional only controller except that feedback from the controller output pressure is piped to a reset bellows as w...

Страница 23: ...is process continues rapidly until the controller output pressure is at the upper range limit The action of a differential gap controller is so rapid that output pressure changes from zero to maximum...

Страница 24: ...stem key 3 must be mounted on the supply pressure regulator CAUTION Before performing this procedure be sure the replacement gauges are the correct range so they are not damaged by overpressure Note K...

Страница 25: ...SCREW KEYS 40 AND 46 BELLOWS KEY 52 BELLOWS KEY 52 BELLOWS KEY 52 BELLOWS KEY 52 Figure 15 Reverse Direct Acting Tubing Connections for Proportional Controllers or Transmitter 3 Disconnect the contro...

Страница 26: ...acing Bellows Sensing Element Refer to figure 24 for key number locations unless otherwise directed 1 Shut off the supply pressure and process lines to the controller or transmitter 2 Disconnect the t...

Страница 27: ...ect the tubing check all connections for leaks and perform the appropriate calibration procedures Changing Anti Reset Windup Differential Relief Valve Refer to figure 23 for key number locations 1 Not...

Страница 28: ...sure produces decreasing output pressure to direct action increasing process pressure produces increasing output pressure or vice versa Changing the action is accomplished by reversing the positions o...

Страница 29: ...sembly key 37 Inspect the O rings key 77 located in the recessed area under the reversing block screw head and between the reversing block assembly and the calibration adjuster key 36 Replace these O...

Страница 30: ...Unscrew the machine screws key 41 figure 21 or 22 and remove the subassembly from the case 4 If the controller or transmitter uses a Bourdon tube sensing element disconnect the Bourdon tube from the...

Страница 31: ...art required as found in the following parts list WARNING Use only genuine Fisher replacement parts Components that are not supplied by Emerson Process Management should not under any circumstances be...

Страница 32: ...ecified Triple scale Stainless steel 0 2 0 bar 0 0 2 MPa and 0 30 psig 11B8584X022 0 20 bar 0 2 0 MPa and 0 300 psig 11B8584X012 0 69 bar 0 6 9 MPa and 0 1000 psig 11B8584X032 High Temp silicone 1N873...

Страница 33: ...0 0 400 0 700 0 700 0 1400 0 1400 0 30 0 30 0 60 0 60 0 100 0 100 0 200 0 200 32B1243X012 32B1243X212 2 32B1243X022 32B1243X172 2 32B1243X032 32B1243X202 2 32B1243X042 32B1243X162 2 0 2000 0 2000 0 40...

Страница 34: ...on steel zinc pl 36 Calibration Adjuster 37 Reversing Block 1 Z33520 zinc die casting 38 Sleeve 1 POM polyoxymethylene 39 Beam G10080 carbon steel zinc pl 40 Flapper 1 S30100 SST 41 Machine Screw stee...

Страница 35: ...r 71 Gauge Pressure Bellows input 3 Brass 0 150 mbar 0 60 inches wc positive 0 150 mbar 6 60 inches wc vacuum and 75 0 75 mbar 30 0 30 inches wc compound 1L3780000A2 0 250 mbar 0 100 inches wc positiv...

Страница 36: ...oportional Band Adjustment Knob steel PPS 74 Machine Screw 1 18 8 SST 2 req d 75 Gasket 1 Std Temp chloroprene 2 req d 1D397003012 High Temp silicone 2 req d 1N873604142 76 Nozzle O Ring 1 Std Temp ni...

Страница 37: ...r steel pl for Bourdon tube instruments 2 req d for bellows sensing instruments 4 req d 100 Bellows Yoke zinc use with gauge and differential pressure bellows Note Keys 101 through 105 are used for ga...

Страница 38: ...E PRESSURE BELLOWS SENSING ELEMENT SIDE VIEW OF SUBASSEMBLY WITH DIFFERENTIAL PRESSURE BELLOWS SENSING ELEMENT NOTES KEYS 33 46 AND 74 ARE NOT SHOWN KEY 52 IS FEEDBACK BELLOWS KEYS 71K 71L 71M ARE PAR...

Страница 39: ...67 For yoke mounting on 480 Vertical For yoke mounting on 1051 and 1052 Size 40 positions 1 and 3 w switch and Size 60 position 1 w switch All others Key Description 213 Mounting Plate steel continued...

Страница 40: ...Assembly steel For panel or wall mounting 2 req d 252 Cap Screw steel pl For panel or wall mounting 4 req d Note Specify quantity of fittings Connector Brass 1 4 NPT X 1 4 O D tubing 1 4 NPT X 3 8 O D...

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