Fisher-Rosemount Design CV500 Скачать руководство пользователя страница 15

Design CV500

15

VALVE

SIZE

A   MAX.

     MIN.

L

SIZE

mm

Inches

mm

Inches

3

27.8
27.4

1.094
1.078

165

6.50

4

34.1
33.7

1.344
1.328

165

6.50

6

42.1
41.7

1.656
1.641

197

7.75

8

42.1
41.7

1.656
1.641

229

9.00

10

48.4
48.0

1.905
1.890

229

9.00

12

57.8
57.4

2.275
2.260

260

10.25

Figure 9. Ram Dimension for Bearing Removal

A3308 / IL

15.  For 10 and 12-inch sizes, if the bearing (key 6)
on the follower shaft requires replacement and cannot
be removed by hand, press it out using a ram with
dimensions as given in figure 9. Press the bearing into
the valve body cavity.

16.  If used, remove the O-rings (keys 19 and 20) from
the bearings. Also, for 3 through 8-inch sizes, remove
the pipe plug (key 29).

Assembly

Note

Before starting to assemble the valve
components, place the valve body (key
1) on a flat surface with the retainer (key
5) facing down as shown in figure 10.
This orientation of the valve allows
easier installation of the V-notch ball.

1.  Thoroughly clean the parts before assembly.

2.  If O-rings (keys 19 and 20) are used, apply a small
amount of lubricant to the O-rings so the bearings will
easily slide into the valve body. Insert the smaller
O-ring (key 20) inside the bearing and the larger
O-ring (key 19) around the outside of the bearing.

CAUTION

To avoid damage to O-rings resulting
from contact with sharp edges within the
bearing holes, use appropriate care
when installing the O-rings.

3.  Slide the bearing for the follower shaft (key 6)
located opposite the packing box and, if used, O-rings
(keys 19 and 20) into the valve body. For 10 and
12-inch sizes, make certain the groove located on the
outside diameter of the bearing is positioned towards
the bottom flange side of the valve body.

4.  Slide the bearing located on the packing box side
(key 6 for 3 through 8-inch sizes and key 42 for 10 and
12-inch sizes) into the valve body and against the
bearing stop.

5.  For 3 through 8-inch sizes, inspect the drive shaft
(key 3). Insert the shaft end opposite the splined end
into the packing box and through the bearing that was
previously installed in the packing box in step 4. Stop
before the drive shaft enters the main valve body
cavity. Support the splined end of the shaft.

For 10 and 12-inch sizes, inspect the drive shaft (key
3). Insert the splined shaft end with the groove pin hole
into the packing box and through the bearing that was
previously installed in step 4. Stop before the drive
shaft enters the main valve body cavity. Support the
end of the drive shaft that extends out from the valve
body.

6.  For 3 and 4-inch sizes, insert the follower shaft
through the outside of the ear of the V-notch ball that
has the smaller diameter (non-stepped) hole. Push the
follower shaft through the ear until the end of the
follower shaft with the groove pin hole is between the
ears and the other end of the follower shaft is flush
with outside edge of the ear. Place the ball in the valve
body cavity with the ear containing the follower shaft
adjacent to the follower shaft bore. Slide the follower
shaft through the ear of the ball and into the bearing
(key 6) which was previously installed in step 3.

For 6 and 8-inch sizes, locate the smaller diameter
hole in the V-notch ball ear. Place the ball in the valve
body cavity with the ear containing the smaller
diameter hole adjacent to the follower shaft bore.
Place the follower shaft between the ears of the 
ball. Slide the follower shaft through the ear of ball 
and into the bearing (key 6) that was previously
installed in step 3. 

For 10 and 12-inch sizes, place the ball in the valve
body cavity. Slide the follower shaft, splined end first,
through the bearing (key 6), that was previously
installed in step 3, and into the ear of the ball. Align the
groove pin hole in the follower shaft with hole in the
ball ear.

Содержание Design CV500

Страница 1: ...Direction 18 Changing Actuator Mounting Style 18 Parts Ordering 18 Parts Kits 18 Parts List 19 Introduction Scope of Manual This instruction manual provides installation operation maintenance and par...

Страница 2: ...ctuator rod opens valve body Shaft Diameters 2 and Approximate Weights See table 4 1 The pressure temperature limits in this manual and any applicable standard limitations should not be exceeded 2 Sha...

Страница 3: ...2 600 600 600 315 6 450 500 1 29_C 20_F for WCC steel valve body material 2 For hot water or steam service limit maximum temperature to 260_C 500_F 3 The pressure or temperature limits in this table...

Страница 4: ...e drive shaft horizontal and the Vee Ball closing in the downward direction for standard right hand mounting 6 Install the flange gaskets and insert the valve between the mating pipeline flanges For w...

Страница 5: ...R MOUNTING STYLE VALVE OPEN 1 2 3 4 NOTES 1 ARROW ON LEVER INDICATES DIRECTION OF ACTUATOR THRUST TO CLOSE VALVE 2 PDTC PUSH DOWN TO CLOSE PDTO PUSH DOWN TO OPEN 3 F FORWARD FLOW R REVERSE FLOW RIGHT...

Страница 6: ...DIN Qty Bolt Size Bolt Length mm Overall Length mm PN 10 40 4 M16 x 2 50 60 3 PN63 4 M20 x 2 5 60 73 3 PN100 4 M24 x 3 70 85 PN10 16 4 M16 x 2 50 60 4 PN25 40 4 M20 x 2 5 60 73 4 PN63 4 M24 x 3 70 85...

Страница 7: ...the retrofit kits listed in the parts kit sub section near the end of this manual Maintenance WARNING Avoid personal injury or property damage from sudden release of process pressure or bursting of pa...

Страница 8: ...ides of the valve If using a power actuator also shut off all pressure lines to the power actuator release all pressure from the actuator Use lock out procedures to be sure that the above measures sta...

Страница 9: ...ENT DOUBLE PACKING ARRANGEMENT PRESSURE SERVICE VACUUM SERVICE PRESSURE VACUUM SERVICE FOR PURGED BEARING CONSTRUCTION FOR PURGED BEARING CONSTRUCTION GRAPHITE RIBBON OR PTFE COMPOSITION PACKING PTFE...

Страница 10: ...ng or if seat ring inspection is necessary The actuator and valve must be removed from the pipeline however the actuator may remain mounted during this procedure Key numbers refer to figure 11 for 3 t...

Страница 11: ...re to a pneumatic actuator or other steps as appropriate When installing the seat ring keep hands tools and other objects out of the valve 1 Apply enough supply pressure to the actuator to open the ba...

Страница 12: ...otation keep tools and other property away from the edges of the ball When the actuator is removed from the valve the ball shaft assembly may suddenly rotate resulting in personal injury or property d...

Страница 13: ...groove pin key 39 that secures the ball key 2 to the follower shaft key 38 Remove the groove pin from the ball ear in the direction shown in figure 8 Using a pin punch and hammer firmly strike the cha...

Страница 14: ...inside the valve body on either side of the ball Only one of these two bearings is identified by key 6 The other bearing is located along the drive shaft on the other side of the V notch ball Figure 8...

Страница 15: ...for 10 and 12 inch sizes into the valve body and against the bearing stop 5 For 3 through 8 inch sizes inspect the drive shaft key 3 Insert the shaft end opposite the splined end into the packing box...

Страница 16: ...e drive shaft until the slash mark is vertical and facing out from the center of the shaft in the same direction as the ball seating surface See figure 10 Note When the valve drive shaft is correctly...

Страница 17: ...oved or disconnected from the valve and whenever the seat ring and retainer keys 4 and 5 are removed Too little actuator travel will increase shutoff leakage too much travel will cause excessive ball...

Страница 18: ...he procedure for changing actuator mounting style if the actuator must be repositioned and refer to the installation section to install the control valve assembly Be sure to reposition the flow direct...

Страница 19: ...ng Set Packing Set 1 1 106 Anti Extrusion Washer Anti Extrusion Washer 2 2 1 Order individual parts from the Parts List 2 Included in packing set key 105 Parts List Valve Body figures 11 and 12 1 Body...

Страница 20: ...aphite ribbon 1V949601652 Packing washer key 28 12B5927X012 14 Packing Follower 15 Packing Flange Stud 16 Packing Flange Nut 17 Packing Box Ring Use w all packing box constructions 316 SST 3 inch 16A6...

Страница 21: ...sign CV500 21 Figure 11 3 Through 8 Inch Design CV500 Valve 42B3374 A IL TCM SEAL DOUBLE PACKING SEALED BEARING NOTE MEASURE GAP HERE 1 APPLY LUB KEY NUMBERS NOT SHOWN ARE 28 30 31 33 36 37 130 AND 13...

Страница 22: ...Design CV500 22 Figure 12 10 and 12 Inch Design CV500 Valve 42B5286 A IL NOTE MEASURE GAP HERE 1 APPLY LUB KEY NUMBERS NOT SHOWN ARE 28 30 31 33 36 37 130 AND 131 DOUBLE PACKING SEALED BEARING...

Страница 23: ...E 1 inch 12B7053X012 1 1 2 2 inch 12B7402X012 3 inch 12B7438X012 4 inch 12B7450X012 6 8 inch 12B7462X012 Graphite 1 inch 13B8816X012 1 1 2 2 inch 13B8816X032 3 inch 13B8816X092 4 inch 13B8816X112 6 8...

Страница 24: ...Deep packing box 2 req d 1 inch 12B7062X012 1 1 2 2 inch 12B7412X012 3 inch 12B7448X012 4 inch 12B7460X012 6 8 inch not available Graphite Packing Standard packing box 1 inch 16A6082X012 1 1 2 2 inch...

Страница 25: ...A5187X012 19A3679X152 4 Sealed 19A3678X012 29A5188X012 6 Standard 1 19A4239X012 19A5190X012 19A4241X132 6 Sealed 19A4240X012 29A5191X012 8 Standard 1 19A3645X012 19A5193X012 19A3647X132 8 Sealed 19A36...

Страница 26: ...Design CV500 26...

Страница 27: ...Design CV500 27...

Страница 28: ...ed herein or their use or applicability We reserve the right to modify or improve the designs or specifications of such products at any time without notice Printed in U S A EFisher Controls Internatio...

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