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1 Introduction 

As an operator there are generally only a few items of interest as far as operating the Nexus PPC6000.  They 
are:

x

  Setting the system’s operating pressure or temperature. 

x

  Adjusting the cut in or cut out value. 

x

  Manually modulating the boiler. 

x

  Resetting the control after a safety shut down. 

x

  Finding the Fault that caused the shut down. 

All of the other options and adjustments should be done by the combustion technician, as changes to certain parameters could result in an 
unsafe operating mode. 

2 General 

The Nexus display and keypad allows the operator (or combustion technician) access to all set points and 
option parameters for commissioning and operating the Nexus PPC6000.  The keys are labeled with their 
primary function on the key, their secondary function under the key.  E.g.: COM/ENTER. 

Several levels of passwords protect the integrity of the control. These passwords are numbers entered by 
using the up/down arrow keys after pressing the COM (commissioning) key.  To enter the password start by 
pressing the COM (commissioning) key. You will have 30 seconds to reach the password value and press the 
ENTER (COM) key. 

3 Password 

The only password an operator should require is the “site Passcode.”  This can be set as a number from 0-
999.  The factory default number is 154.  The site Passcode can be changed if desired, however, this requires 
the use of a higher-level Passcode.

Warning: Should the Passcode be changed and forgotten, the PPC6000 will have to be reprogrammed 
by using the higher-level Passcode.  Until then, no adjustments are possible.

Operating Pressure

 – PID (set point) 1 or (2)* 

* NOTE:   ( ) Parentheses indicate set point 2 option parameter.  E.g. Day/night. 

To set or adjust the boiler’s operating pressure follow steps 1 thru 7: 

1. Press 

the 

COM

 key. 

2. Use 

the 

UP

 key to raise the value to 

154

 (or new Site Passcode, if changed). 

3. Press 

the 

ENTER

 key.  This is the same key as 

COM

.

4.  If the display shows the angular positions of the servomotors, press the 

MODE

 key to change to 

option parameters.  Using the up or down key move to 

OPTION 21.1 (22.1)

.  This is the control 

value the Nexus will modulate the burner to maintain. 

5.  Use the left or right arrow key to move the cursor to the lower portion of the display, then using the 

up/down arrow key change the setting. 

6. Press 

the 

ENTER

 key to accept the new set point. 

7.  To exit and return to the normal run mode, press the 

RUN

 key followed by the 

ENTER

 key. 

Содержание PPC6000 Series

Страница 1: ...__________________________________2 3 Password _______________________________________________________2 4 Adjusting Cut IN and Cut OUT_____________________________________3 5 Manual Modulation _______...

Страница 2: ...value and press the ENTER COM key 3 Password The only password an operator should require is the site Passcode This can be set as a number from 0 999 The factory default number is 154 The site Passcod...

Страница 3: ...alue Meaning 0 No limits The burner will run until another method is used to switch it off 1 Absolute limit The values entered in option parameters 21 6 22 6 and 21 7 22 7 are the actual limit values...

Страница 4: ...own on the display This function can be disabled via option parameter 1 1 To do so requires the suppliers highest passcode 6 Resetting the Control To reset the Nexus the MUTE RESET key will have to be...

Страница 5: ...free to modulate 1 Measured value below warming limit burner held at low fire if the control is in auto or sequencing mode EK18 Boiler status 0 Burner will not fire because the temperature pressure me...

Страница 6: ...essage since power up This should be zero unless there has been a problem EK26 Commission status Current commissioning mode where 0 Normal run mode 1 Adjust ratio mode 2 Commission ratio mode EK27 Com...

Страница 7: ...nearest to the current modulation position EK37 Voltage reference error V The error between the measured voltage reference and the calibrated value 0 12 is the limit The displayed value shows volts NO...

Страница 8: ...ut or trim not selected via serial comms 4 O2 setpoints or flow values incorrect 8 Option 30 6 not 0 16 Not modulating 32 In commission mode 64 Probe faulty see EK45 EK47 Oxygen setpoint Current oxyge...

Страница 9: ...al Output 7 ON Daughterboard PZ15 PZ16 LOW VOLTAGE AND CURRENT ONLY 128 Digital Output 8 ON Daughterboard PZ17 PZ17 LOW VOLTAGE AND CURRENT ONLY EK61 Analog Input 1 Main Unit Terminal PB9 also boiler...

Страница 10: ...task time The current longest internal software task time This is provided for manufacturers diagnostics only and may be removed in future versions EK76 Longest task number The current longest interna...

Страница 11: ...xed by a letter This letter describes the status of the fault F This means that a fault e g PSU calibration fault has occurred and is still present The fault may be internal or external to the unit L...

Страница 12: ...at least four setpoints commissioned x Use commission ratio mode to enter more setpoints Subset fuel code F19 Circuit board voltage reference fault The circuit board has an incorrect on board referen...

Страница 13: ...than five degrees 3 During pre purge ignition or post purge when a drive moves from its setpoint 4 During modulation when a drive is not at its correct setpoint as defined by the commissioned fuel ai...

Страница 14: ...to the control x This could be due to high levels of electrical interference getting into the product Check all cables are correctly screened and screens are terminated correctly Ensure the mains supp...

Страница 15: ...5 and re commission or restore with option parameter 45 2 x This could be due to high levels of electrical interference getting into the product Check all cables are correctly screened and screens are...

Страница 16: ...en level exceeded 15 0 during auto trim commissioning The burner is shutdown Subset Last auto trim commission setpoint 32 if adding air L58 Flue temperature low alarm value exceeded The measured flue...

Страница 17: ...he engineer to ensure the new servo is mechanically fixed the same way as the original one Subset Invalid profile 100 101 to 104 3 The selected profile has been uploaded from a PC but has not been ver...

Страница 18: ...st steam boilers When using only a proportional control the system rarely achieves set point as the burner firing rate is lowered as the pressure comes up At some point the input meets the actual dema...

Страница 19: ...4 for set point 1 PID1 and 22 2 22 3 and 22 4 for set point 2 PID2 These values are adjustable using the Site Passcode 154 11 The Startup Shutdown Stages The startup shutdown stages are as follows Sta...

Страница 20: ...The fuel and air motors are moved down until they are stopped by the closed position micro switches in the servos The final positions are compared with the closed positions stored in memory and must...

Страница 21: ...fuel profile select input is removed PE9 10 11 or 12 the control will immediately move to status 1 10 Ignition The controller confirms all required drives are at their ignition positions and gives an...

Страница 22: ...sing PA9 PA11 this control will move to status 17 If the AUTO input is removed by opening PA10 PA11 this control will modulate down to low fire then jump to status 15 Note Terminal PE7 will not be ene...

Страница 23: ...23...

Страница 24: ...ch is found defective in material or workmanship or which otherwise fails to conform to the description of the product on the face of its sales order THE FOREGOING IS IN LIEU OF ALL OTHER WARRANTIES A...

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