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Several operational characteristics of the EP160, EP161, EP165, EP166, EP170 and EP174 program-
mer modules are determined by six (6) dipswitches located on the side of the programmer. These
characteristics include purge timing (dipswitches 3, 4, 5) and the option requiring the 3-P running
interlock circuit to be proven open at the start of the operating cycle, and that the D-8 (Purge Inter-
lock) and M-D (low fire start interlock) switches open and close at the appropriate times (dipswitch
6). Dipswitch 2 is inactive. (Refer to later sections in this bulletin describing the EP163 program-
mer).
In programmer models with engineering code 39 and above, for a PPC5000 to recognize a new
cycle, dipswitch 1 now invokes a 3 second delay after the operating switch closes to when the blower
motor, terminal M, becomes powered. On a quick recycle, this will all force terminal M to become
de-energized for 3 seconds.

WARNING: THE INAPPROPRIATE SELECTION OR APPLICATION OF A PROGRAMMER

MODULE COULD RESULT IN AN UNSAFE CONDITION HAZARDOUS TO LIFE AND
PROPERTY. The various programmer modules (EP160, EP260, and EP380) are interchangeable

because they plug into a common chassis. Changing the dipswitches modifies the operation of each
programmer module. Care should be taken to insure the proper dipswitch settings. Selection of the

programmer module and setting the dipswitches for a particular application should be made by a
competent professional, such as a Boiler/Burner technician licensed by a state or other govern-

ment agency, engineering personnel of the burner, boiler, or furnace manufacturer (OEM) or in
performance of duties based on information from the OEM.

(-47;-8',)7-2%'8-:)

(-47;-8',*36')(&03;)61383678%68()0%=

When using a PPC5000 for boiler control operation, for the PPC5000 to recognize the beginning of a
new burner operating cycle, it is necessary to force the blower motor (terminal M) off or non-pow-
ered for a short period of time. Placing dipswitch 1 in the UP position will delay the blower from
starting 3 seconds after the operating control (terminal 13) closes or force the blower motor to de-
energize for 3 seconds in the event of a quick recycle. The function of dipswitch 1 is not made per-
manent after 8 hours of operation. 

(-47;-8',)7496+)8-1-2+

Dipswitches 3, 4, & 5 determine the purge timing for the programmer module. Purge timings are
selectable from 30 seconds to 30 minutes. On the EP160, EP161, EP165, EP166, EP170 program-
mer, the purge timing is not initiated until the firing rate motor is driven to the high fire position (10-
X made) and the high fire switch is proven closed (term D-8). At the end of the purge timing, the fir-
ing rate motor is driven to the low fire position (10-12), 

and the control waits an additional 30 sec-

ond (minimum) until the low fire start interlock is proven closed (M-D). 

Refer to the table on

dipswitch functions to select the various purge timing.

UP

DOWN

PRINTED CIRCUIT BOARD

FRONT COVER

Содержание EP160

Страница 1: ...ate a safety lockout if any of these circuits are open at the improper point in the control cycle The programmer module will de energize all fuel valve circuits within four 4 seconds max fol lowing a...

Страница 2: ...de is located on the back side of the board in the lower right hand corner The EP163 programmer requires the ED510 display for initial configuration programming 4463 07 Underwriters Laboratories Inc M...

Страница 3: ...VQ 7IG 7IG 7IG 8IVQ 7IG 7IG 4 7IG 8IVQ 7IG h 7IG 8IVQ 7IG 7IG 4 7IG 8IVQ 7IG h 7IG 8IVQ 7IG 7IG 4 4 4 7IG 8IVQ 7IG h 7IG 8IVQ 7IG 7IG 4YVKI XMQMRKW EVI EHNYWXEFPI 7II q MTW MXGLIW h 4YVKI 8MQMRK r 68...

Страница 4: ...32 0 7 037 1 6 2 4 6 3 0 3 18 7 48 7 18 7 496 7 1 8 6 1 2 0 7 4378 496 7 03 983 03 13 90 836 13836 6 9 8 7 037 47 8 7 88 2 7 00 7 88 2 7 6 2 8 EGXSV HIJEYPX ZEPYIW EVI WLS R 496 48 18 ERH 4SWX 4YVKI X...

Страница 5: ...2 0 32 0 7 037 1 6 2 4 6 3 0 3 18 7 48 7 496 7 1 8 6 1 2 0 7 4378 496 7 7 037 1 2 7 03 983 03 13 90 836 13836 6 9 8 48 7 47 8 7 88 2 7 00 7 88 2 7 6 2 8 EGXSV HIJEYPX ZEPYIW EVI WLS R 496 48 18 ERH 4S...

Страница 6: ...ing the dipswitches for a particular application should be made by a competent professional such as a Boiler Burner technician licensed by a state or other govern ment agency engineering personnel of...

Страница 7: ...en open at the start of purge before the Flame Monitor will drive the firing rate motor to the high fire position at which time the switch must then be proven closed If the D 8 inter lock circuit is c...

Страница 8: ...low switch to close and if not closed will go into lockout The EP programmers utilize the open damper switch interlock D 8 to determine the wait time for the air flow switch to close If at the start o...

Страница 9: ...40 seconds Prove the operation of the 3 P Running Interlock Circuit Prove the operation of the High Fire Purge Interlock D 8 Prove the operation of the Low Fire Start Interlock M D Selectable timings...

Страница 10: ...oth terminal 5 and 6 The control will begin MTFI as soon as flame is detected following 2 second check at the start of PTFI For example 3 seconds into PTFI flame signal detected terminal 7 is energize...

Страница 11: ...e programmable functions Press the SCRL key until the PROGRAM SETUP sub menu is displayed 4 Press the MODE key to enter the PROGRAM SETUP sub menu The SCRL key will advance through the selections in t...

Страница 12: ...ctions are 00 through 15 Default selection is 00 ACCEPT SETTINGS N Available selections are Yes Y and No N No is the default selection If selected Y the system will accept the current settings overrid...

Страница 13: ...the burner linkages pilot assembly etc Refer to Bulletin E 1101 for a complete description of the Check Run Switch SQQYRMGEXMSR RXIVJEGI ERH R8SYGL MVIPIWW 1SRMXSVMRK 7 WXIQ Programmer modules include...

Страница 14: ...6 13 97 31192 8 327 The protocol to be used is Modbus RTU This is implemented by the master PC PLC etc issuing a poll to the slave Flame Monitor and the slave responding with the appropriate message A...

Страница 15: ...RIW 8MQIV 8 TI 8 1 6 8MQI PEQI HHVIWW 0 1 PEQI 7MKREP 03 78 8 YVVIRX PSKMG QSHYPI 496 48 983 WII 8EFPI 24987 RTYX PMQMXW WXEXI 3984987 3YXTYX VIPE W WXEXI 7 71 27 7 WXIQ SR QMRYXIW 261 27 YVRIV SR QMR...

Страница 16: ...in purge a flame signal or meaningless Only the lower nibble of GSTAT has any value If this value is 0 then the TIMER value has no meaning The value in TIMER is a background minute timer in the Flame...

Страница 17: ...flame ceases or lockout occurs MPREPURGE1 is the period of time prior to PURGE where the control checks the status of the air flow interlocks or the high fire proving switch D 8 If either switch is fo...

Страница 18: ...7 34 2 07 0 1 03 398 0 1 7 2 0 48 0 1 8 1 PS 0 1 8 983 0 1 7 2 0 48 03 6 7 2 0 983 0 1 7 2 0 18 0 1 0 983 4 280 34 2 30 496 9 0 0 78 8 2 4 27 32 13 90 1 77 7 4 6 03 34 2 4 8 6 4 03 8 6 4 7 46 7796 4 0...

Страница 19: ...lf test diagnostics for 15 seconds 7XEVX 9T 2SVQEP GPI 4 4VSKVEQQIV Note For direct spark ignited oil burners substitute the words Main Oil Valve for Pilot Valve 1 Constant 120 VAC should be wired to...

Страница 20: ...ed after ten seconds the control will de energize Terminals 5 and 6 and lockout When flame is detected during this 10 second period the ED510 will display PTFI 20 FLAME SIGNAL 9 With flame proven at t...

Страница 21: ...nd the D 8 circuit is closed at the start of the purge period the control will hold for ten 10 seconds waiting for the D 8 circuit to open If after ten 10 seconds the D 8 circuit does not open the con...

Страница 22: ...GYMX 4PYK R PEQI QTPMJMIV PEQI 6SH 3RP 6 6 2 7 8 61 2 07 14368 28 SSH EVXL VSYRH MW WWIRXMEP MWGSRRIGX 1IERW RH 3ZIVPSEH 4VSXIGXMSR 308 2 2SXI LIR PEQI 6SH SV TLSXSGIPP MW YWIH YQTIV 7 8S XLI KVIIR KV...

Страница 23: ...23 MVMRK 0 1 132 836 XS E Q MVMRK 6EXI EQTIV 1SXSV 10 X 12 11 31 03 983 F 0 1 132 836 8 61 2 07 Q 13836 Q 3286300 6...

Страница 24: ...ells which is found defective in material or workmanship or which otherwise fails to conform to the description of the product on the face of its sales order THE FOREGOING IS IN LIEU OF ALL OTHER WARR...

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