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30 

Table 9: 

LOCKOUT CODE EXPLANATION:

NO

FAULT

POSSIBLE REMEDY

1

MAIN MCU INPUT DIAG FAULT

Initial power diagnostic failure. Make sure inputs and outputs are in the proper state at power on.

2

LOCAL RESET

User initiated manual reset or faulty reset switch.

3

CAB_FAULT

Air Prove [terminal 14] signal did not prove at the end of ignition safety time or loss of Air Prove signal during burner opera-
tion

4

SUPERVISORY MCU INPUT DIAG 
FAULT

“System detected voltage on terminal 16, 17, 18, or 19 at the wrong time or voltage is not present when needed. Check wir-
ing and make sure the system is operating on a single line phase (50/60Hz)”

5

RESET LIMIT EXCEEDED

Remote reset button pressed more than 5 times in 15 minutes. User should address lockout condition. Reset functionality 
will be re-established in a few minutes.

6

NOT USED

7

SPI COMMUNICATION FAULT

Reset the system to continue normal operation. Contact distributor/factory if error persists. 

8

REMOTE RESET

User pressed remote reset or erratic/bouncy remote switch.

9

NOT USED

10

MAIN PROGRAM SEQ FAULT

Replace control. Contact distributor/factory. 

11

RAM TEST

Replace control. Contact distributor/factory.

12

SUPV PROGRAM SEQ FAULT

Replace control. Contact distributor/factory.

13

INPUT READING FAULT

Please check wiring and make sure the system is operating on a single line phase (50/60Hz)

14

TIMER2 FAULT

Replace control. Contact distributor/factory.

15

CPU TEST FAIL

Replace control. Contact distributor/factory.

16

FLAME LOSS PTFI

Check scanner sighting and confirm that the pilot is established during PTFI. Check fuel delivery system.

17

CHECK WIRING FAULT

“System detected voltage on terminal 16, 17, 18, or 19 at the wrong time or voltage is not present when needed. Check wir-
ing and make sure the system is operating on a single line phase (50/60Hz)”

18

SAFETY RELAY FAULT

Replace control. Contact distributor/factory.

19

FUEL VALVE OPEN FAULT

Check wiring for POC. Fuel valves may not be fully closed.

20

FLAME LOSS MTFI

Check scanner sighting and confirm that the main flame is established during MTFI. Check fuel delivery system.

21

SAFETY RELAY WELDING FAULT

Replace control. Contact distributor/factory.

22

SUPV SELF-TEST

Replace control. Contact distributor/factory.

23

SUPV CS ROM FAIL

Replace control. Contact distributor/factory.

24

FLAME LOSS AUTO

Check wiring. Check scanner. Check fuel delivery system

25

SUPV RAM CHECK FAIL

Replace control. Contact distributor/factory.

26

SUPV INTERNAL ERROR

Replace control. Contact distributor/factory.

27

FLAME DETECTED SHUTDOWN MODE

False flame detected after the permissible afterburn period. Check boiler and fuel delivery system.

28

NOT USED

29

SUPV TEMP RANGE FAULT

Ambient temperature below -40oC or more than 70oC

30

ROM FAILURE

Replace control. Contact distributor/factory.

31

NOT USED

32

CHECK MODE TIMEOUT

Check mode expiration window (30 minutes) elapsed. 

33

STANDBY FALSE FLAME

False flame detected during Standby state. Check wiring. Check scanner. 

34

NOT USED

35

SW WDT RESET

Internal software reset by Microcontroller. Contact distributor/factory if error persists.

36

SW RESET

Internal software reset by Microcontroller. Contact distributor/factory if error persists.

The following list provides error code explanations to help people in the field respond more effectively to issues that arise.

Содержание BurnerPRO BP110

Страница 1: ...various combinations of control functions and timings A complete BurnerPRO system includes the BP110 230 flame scanner and wiring base The Burn erPRO performs a safety self test on every start If a fl...

Страница 2: ...control must respond properly to troubleshooting error codes as described in this product bulletin Jumpers being used to perform static test on the system must only be used in a controlled manner and...

Страница 3: ...d as pilot duty permit the connection of transformers and similar devices whose inrush current is approximately the same as their running current VA Pilot Duty ratings permit the connection of relays...

Страница 4: ...purge time 12 17 15 15 t9 Interval between Main Fuel Piloted and removal of Pilot MTFI 2 3 5 10 FFRT Flame Failure Response Time FFRT 1 0 4 0 Times are in seconds BURNERPRO SERIES 60Hz TIMING DESCRIPT...

Страница 5: ...d MCCZ7 File MP1537 Controls Primary Safety Certified for Canada Fireye Part Number Control BP110UV S1 X BP110UV S2 X BP110UV S3 X BP110UV S6 X BP110UVF S1 X BP110UVF S2 X BP110UVF S3 X BP110UVF S6 X...

Страница 6: ...44 Recommended for new installations Contact Factory 9 BP110UV S2 BurnerPRO Single Burner Control 110VAC 50 60Hz Series 2 timings with UV non self check amplifier 10 BP110UVF S2 BurnerPRO Single Burne...

Страница 7: ...w installations FRONT VIEW CHASSIS AMPLIFIER NEW INSTALLATIONS 110 VAC 50 60 Hz BP110UVF 230VAC 50 60 Hz BP230UVF FRONT VIEW BOTTOM VIEW BOTTOM VIEW CHASSIS AMPLIFIER LFL REPLACEMENT MODEL 110 VAC 50...

Страница 8: ...ion and within the ambient temperature rating 4 20 4 20 3 15 3 15 53 53 1 12 24 13 MOUNTING HOLE LOCATIONS 1 22 OUTER KNOCK OUT AREA IS FOR 1 2 NPT TYPICAL 4 PLACES INNER KNOCK OUT AREA IS FOR 16MM TY...

Страница 9: ...rove 110 230 VAC 1mA 15 N A Unused 16 Output Ignition See Load Ratings 17 Output Pilot See Load Ratings 18 Output Main Fuel Valve Direct See Load Ratings 19 Output Main Fuel Valve Piloted See Load Rat...

Страница 10: ...erating limits interlocks valves etc b Flame Detector lead wires see section on flame scanners c Remote reset The maximum length of wire is 500 feet 152 meters to a normally open remote reset push but...

Страница 11: ...hen the RUN CHECK switch is in the CHECK position during Minimum Open PTFI and MTFI OPEN DAMPER Will blink when the modulator motor is being driven to the high fire position Once the high purge switch...

Страница 12: ...ON FLAME STATUS ICON OFF NO POWER OFF NOT READY DIAGNOSTICS Green READY STANDBY Green CHANGING note 3 OFF Blinking Blinking OFF Green WAITING FOR AFS TO CLOSE Blinking Green Green OPEN before ignition...

Страница 13: ...y through Swivel flanges are available if desired P N 60 302 The sight pipe must permit an unobstructed view of the pilot and or main flame and both pilot and main flames must com pletely cover the sc...

Страница 14: ...the point where the flame begins The scanner sight pipe is aimed at this area DO NOT EXTEND MORE THAN HALF WAY INTO REFRACTORY SCANNER FORCED CLEAN AIR FROM DISCHARGE OF FAN METHODS OF COOLING SCANNER...

Страница 15: ...setting the control in the event of a safety lock out The push button reset and terminal 21 remote reset Both reset methods can be used to stop the control in its firing sequence at anytime to force a...

Страница 16: ...287387 6 21 3 27 75 FRQW 1 7 21 287387 6 2 0 1 75 287387 6 21 0 1 5 6 72 02 8 7 21 5 6 287387 6 21 029 72 6 87 2 1 5 1387 6 2 0 1 GLUHFW 287387 6 2 0 1 SLORWHG 287387 6 2 6 87 2 1 2120 287387 6 21 5...

Страница 17: ...letely extinguished at this point 3 PRECONDITIONS FOR BURNER STARTUP The control verifies that the air flow switch is in the Normally Closed position via the Combus tion Air Switch Test CAST input and...

Страница 18: ...ement system Flame signal must remain present Terminal 20 is energized 15 MOVE TO SHUTDOWN Move to shutdown occurs when the load demand has been satisfied and the RECYCLE LIMIT terminal 5 is open This...

Страница 19: ...WLRQ VDIHW WLPH QWHUYDO EHWZHHQ 3LORW DQG JQLWLRQ 37 76 JQLWLRQ VDIHW WLPH QWHUYDO EHWZHHQ 0DLQ XHO LUHFW DQG JQLWLRQ W QWHUYDO EHWZHHQ YROWDJH RQ 3LORW 0DLQ XHO LUHFW DQG 0DLQ XHO 3LORWHG W QWHUQDO E...

Страница 20: ...EHWZHHQ 3LORW DQG WKH 0DLQ XHO DV W QWHUYDO EHWZHHQ 0DLQ XHO DV DQG UHOHDVH WR 0RGXODWLRQ W 3RVW SXUJH WLPH W 3LORW VWDELOL DWLRQ SHULRG W 07 W LU GDPSHU UXQQLQJ WLPH WR WKH 5 SRVLWLRQ W LU GDPSHU UXQ...

Страница 21: ...FIRE position OPTIONAL t13 Permissible afterburn time Post purge 30s 42 47 45 75 FFRT Flame Failure Response Time FFRT 1 0b 4 0b Times are in seconds BURNERPRO SERIES 60Hz TIMING DESCRIPTION S1 S2 S3...

Страница 22: ...e etc that are used to stop the burner when the limit switch opens and restart when the limit switch recloses 6 Non Recycling Interlocks are general one or more limits switches in series High steam pr...

Страница 23: ...switch opens and restart when the limit switch recloses 6 Non Recycling Interlocks are general one or more limits switches in series High steam pressure Low water etc that are used to stop the burner...

Страница 24: ...6 Non Recycling Interlocks are general one or more limits switches in series High steam pressure Low water etc that are used to stop the burner when the limit switch opens and prevent it from restarti...

Страница 25: ...nd 14 2 Proof of Closure Interlock This is generally an integral switch mounted on the main fuel valve and activated by the valve stem It is connected between Terminal 4 12 when burner is idle The POC...

Страница 26: ...e aid of interposing relays see figure below 11 Economy Closed 10 Mininimum Low Fire 9 Open High Fire NON DIRECT INTERFACING L2 RA RB R R KB1 KB2 B W POTENTIOMETER CONTROLLER W T T FIRING RATE MOTOR P...

Страница 27: ...status LED turns solid red The remaining LEDs are illuminated as a coded sequence identifying the reason for the lockout The following table shows the various LED Lockout codes Boiler operation maint...

Страница 28: ...RED 8 REMOTE RESET RED 9 NOT USED 10 MAIN PROGRAM SEQ FAULT RED 11 RAM TEST RED 12 SUPV PROGRAM SEQ FAULT RED 13 INPUT READING FAULT RED 14 TIMER2 FAULT RED 15 CPU TEST FAIL RED 16 FLAME LOSS PTFI RED...

Страница 29: ...N LOOP STUCK FAULT RED 43 SUPV LOOP STUCK FAULT RED 44 SUPV TIMER2 FAULT RED 45 MAIN AC PEAK MISSING FAULT RED 46 SUPV AC PEAK MISSING FAULT RED 47 UV PULSE INPUT MISSMATCH RED 48 SUPERVISORY MCU ADC...

Страница 30: ...during PTFI Check fuel delivery system 17 CHECK WIRING FAULT System detected voltage on terminal 16 17 18 or 19 at the wrong time or voltage is not present when needed Check wir ing and make sure the...

Страница 31: ...d voltage on terminal 17 at the wrong time or voltage is not present when needed Check wiring and make sure grounding is adequate 52 MAINP_FEEDBACK_FAULT System detected voltage on terminal 19 at the...

Страница 32: ...ective in material or workmanship or which otherwise fails to conform to the description of the product on the face of its sales order THE FOREGOING IS IN LIEU OF ALL OTHER WARRANTIES AND FIREYE MAKES...

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