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FireBird Enviromax Kitchen C12, Техническое руководство

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1

CONTENTS

PAGE

1.

FOREWORD & INTRODUCTION

2

2.

TECHNICAL SPECIFICATIONS

2.1 System Boiler

................................................................................................................................................

3

2.2 Kitchen (Basic) & Commercial Utility Boilers 

..............................................................

4

2.3 Slimline Systempac Boiler

.................................................................................................................

5

3.

INSTALLATION IN NEW ZEALAND AND AUSTRALIA

.........

6

4.

SAFETY

.......................................................................................................................................................................

7

5.

END USER INSTRUCTIONS

5.1 Operating procedure

........................................................................................................................

8

5.2 Thermostat Control & Burner Lockout

........................................................................

9

6.

INSTALLATION

6.1 Guidelines

.........................................................................................................................................................

10

6.2 Positioning the Boilers

.........................................................................................................................

11

6.3 Condensate Disposal

..............................................................................................................................

12

6.4 Sealed System Heating Circuit

...............................................................................................

14

6.5 Flue Regulations

............................................................................................................................................

17

6.6 Ventilation & Combustion Air Requirements

...........................................................

21

6.7 Flue Assembly

...............................................................................................................................................

25

6.8 Wiring

...................................................................................................................................................................

26

6.8.1 System Boiler

..................................................................................................................................

26

6.8.2. Kitchen (Basic) & Commercial Utility Boilers

.............................................

27

6.8.3 Slimline Systempac Boiler

..................................................................................................

28

6.9 Oil Supply

..........................................................................................................................................................

29

7.

COMMISSIONING

................................................................................................................................

31

8.

SERVICING

.......................................................................................................................................................

33

9.

BURNER

9.1 Burner Settings

............................................................................................................................................

34

9.2 G10 Blast Tube

............................................................................................................................................

35

9.3 Specifications

.................................................................................................................................................

36

9.4 Fault Finding

..................................................................................................................................................

37

10.

PARTS & BAFFLES

10.1 System Boiler

..............................................................................................................................................

38

10.2 Kitchen (Basic) & Commercial Utility Boilers

...........................................................

40

10.3 Slimline Systempac Boiler

...............................................................................................................

42

10.4 Burner

.................................................................................................................................................................

44

11.

STANDARDS & REGULATIONS

.....................................................................................

46

12.

TERMS & CONDITIONS OF WARRANTY

47

13.

SERVICE RECORD

48

14.

COMMISSIONING CARD

49

Содержание Enviromax Kitchen C12

Страница 1: ...AL MANUAL INCLUDES END USER INSTRUCTIONS INSTALLER GUIDE COMMISSIONING SERVICING PARTS ENVIROMAX CONDENSING RANGE This manual must remain with the end user on completion of installation TECHNICAL MANU...

Страница 2: ......

Страница 3: ...ating Circuit 14 6 5 Flue Regulations 17 6 6 Ventilation Combustion Air Requirements 21 6 7 Flue Assembly 25 6 8 Wiring 26 6 8 1 System Boiler 26 6 8 2 Kitchen Basic Commercial Utility Boilers 27 6 8...

Страница 4: ...of experience Firebird domestic or commercial condensing boilers are highly efficient and are all independently certified to SEDBUK Band A They use less fuel and have lower running costs than non con...

Страница 5: ...Min System Pressure Cold 0 5 bar Preset Pressure Relief Valve 3 bar MAINS WATER SUPPLY PRESSURE Min 1 bar Max 10 bar for user comfort we recommend pressure at tap to be between 2 and 5 bar Limescale...

Страница 6: ...R SUPPLY PRESSURE Min 1 bar Max 10 bar for user comfort we recommend pressure at tap to be between 2 and 5 bar Limescale excess When over 150 200 ppm fit appropriate scale reducer WATER SIDE RESISTANC...

Страница 7: ...e HEATING SYSTEM SEALED Fit in accordance with BS 7074 Part 1 BS 5449 OFTEC standards and all other relevant legislation Max Operating Pressure 2 5 bar Max System Pressure Cold 1 5 bar Min System Pres...

Страница 8: ...em is installed to comply with manufacturers instructions and AS1691 1985 Domestic Oil fired Appliances Installation Please ensure that the appliance is bolted to the floor for seismic restraint Fireb...

Страница 9: ...nly likely to arise following harsh abrasion Suitable personal protective equipment should be worn where appropriate Generally normal handling and use will not give discomfort Follow good hygiene prac...

Страница 10: ...call for heat Set the boiler thermostat to the required temperature see Figure 1 on next page The boiler thermostat controls the boiler operation by automatically maintaining the required boiler wate...

Страница 11: ...il nozzle Before attempting to restart the boiler the front panel and the burner cover should be removed and a visual check made for any obvious problems such as oil leaks loose connections etc ENSURE...

Страница 12: ...important points before commencing installation Failure to do so will invalidate warranty INSTALLATION COMMISSIONING Boilers must be installed commissioned and serviced by qualified and experienced p...

Страница 13: ...s through a bedroom it is capable of transmitting noise 3 Low level balanced flue terminals can produce exhaust noise on the outside terminal and this should be considered when siting near adjacent pr...

Страница 14: ...ure 3 Boiler Condensate drain Stack Trap Discharge pipe Condensate drain must have a minimum diameter of 22mm and it must be supported with a 2 5 1 100 fall from boiler Figure 4 Condensate drain baffl...

Страница 15: ...ld be plastic and minimum diameter of 22mm Copper or steel cannot be used A fall from the boiler of 1 100 minimum As few bends as possible to reduce the risk of trapping condensate CONDENSATE PIPEWORK...

Страница 16: ...sure gauge should enter this red zone showing a final system design pressure of more than 21 2 bar it is likely that a Total system water content is greater than that calculated and if additional expa...

Страница 17: ...lling may be made with a feed and make up cistern connected through a double check valve and stop valve assembly to the return side of the heating system as close to the boiler as is practical This ci...

Страница 18: ...opriate boiler and system valves are open With water supply turned off thoroughly flush out boiler and system to remove all foreign matter before allowing boiler and pumps to operate If in doubt drain...

Страница 19: ...FOR ANY BUILDING REGULATIONS AMENDMENTS WHICH MAY HAVE BEEN ISSUED AFTER THE PUBLICATION OF THIS MANUAL A A C B C A Horizontal from opening airbrick opening window etc B From an internal or external c...

Страница 20: ...balcony without protection 1000 E From vertical sanitary pipe work 300 F From an internal or external corner or surface or boundary alongside the terminal 300 G Above ground or balcony level 300 H Fro...

Страница 21: ...en tested to BS EN 303 1 5 Terminating positions must be at least 1 8m distant from an oil storage tank unless a wall with at least 30 minutes fire resistance and extending 300mm higher and wider than...

Страница 22: ...ired to ventilate and to avoid overheating in the boiler area OPEN FLUE BOILER IN ROOM BOILER COMPARTMENT VENTILATED FROM OUTSIDE BOILER COMPARTMENT VENTILATED FROM ADJOINING ROOM 5 5cm2 kW 5 5cm2 kW...

Страница 23: ...verall length must take into account bends where 45 bend 0 5 m length and 90 bend 1 m length INSTALLATION INSTRUCTIONS SUPPLIED WITH ALL FLUE KITS Elbows 45 90 Adjustable extensions 305 420mm 555 920m...

Страница 24: ...flue system which is unsuitable is used it will invalidate the warranty Because of the high operating efficiencies of the Firebird condensing boilers and low flue gas temperatures it is necessary to p...

Страница 25: ...isperse causing the photocell to become dirty ITEMS TO BE CHECKED IN ALL CASES WHERE A BOILER IS OF CONCERN There are four checks that must always be made where a photocell has stopped a burner 1 Ensu...

Страница 26: ...aptor Condensing boiler Condensing boiler Boiler C26 C35 C44 C58 C73 Diameter 80mm 100mm 100mm 125mm 150mm FLUE SIZE NOTE All brick chimney constructions must comply with current building regulations...

Страница 27: ...6 25 6 7 INSTALLATION FLUE ASSEMBLY SLIMLINE SYSTEMPAC...

Страница 28: ...and controls require 230V 50Hz mains electric supply protected with a 5A fuse The warranty on this product will be rendered void if damaged by power from a stand by electricity supply i e generator T...

Страница 29: ...ntrols require 230V 50Hz mains electric supply protected with a 5A fuse The warranty on this product will be rendered void if damaged by power from a stand by electricity supply i e generator This app...

Страница 30: ...t thermostat 5 C 14 ELECTRICAL SUPPLY The boiler and controls require 230V 50Hz mains electric supply protected with a 5A fuse The warranty on this product will be rendered void if damaged by power fr...

Страница 31: ...between a flue exit and fire barrier see page 21 flue clearances Diesel storage tanks should not be sited within 1 8m of boiler flue outlets Do not allow household waste or hot ashes container in vic...

Страница 32: ...Single pipe Diesel supply with deaeration device eg deaerator Bottom of diesel tank below or level with burner Adapted from OFTEC drawing Filter Shut off valve Fire valve Deaeration device Optional p...

Страница 33: ...anent power supply available via a fused spur with a 5amp fuse Oil supply The burner is set for Diesel 35 Second Gas Oil Check that there is a good quality filter on the line with an isolating valve T...

Страница 34: ...of burner Ensure flue gas is over 50 C when setting CO2 Allow the boiler to run for a period of time before fine tuning to the Firebird settings This fine tuning should be done with the boiler in the...

Страница 35: ...diesel leaks Draw off any accumulated water and sludge from the tank by opening the drain valve Turn off the diesel supply and remove the filter bowl then wash the element clean with diesel Fit a new...

Страница 36: ...for electrodes Air Box 1 Air Box 2 T1 Part No 7137 T5 Part No 7140 T3 Part No 7139 Riello RDB 2 2 Range Burner Settings Variations in nozzle throughput flue type draught oil viscosity etc may give re...

Страница 37: ...e and anti clockwise to decrease until the numbers line up with the edge of the blast tube A These settings are a guide for the commissioning engineer and may give varying results in different site lo...

Страница 38: ...o allow working with one pipe TWO PIPE In order to obtain two pipe working it is necessary to unscrew the return plug 2 screw in the by pass screw 3 and then screw in return oil line 2 See fig 4 In th...

Страница 39: ...9 37 9 4 BURNER FAULT FINDING T Repair or Replace Oil Pump r No Troubleshooting Guide for Riello RDB Burner Fault Finding Logic For Control Box Type 5352 SE LD RDB Series Oil Burners...

Страница 40: ...LER 53 52 46 51 47 45 50 48 49 48 4 3 5 9 8 7 6 35 42 1 2 14 12 10 11 13 34 18 24 26 25 22 23 20 32 19 21 30 29 28 31 15 16 17 33 26 27 36 37 38 39 40 41 44 43 49 42 54 51 16 49 38 39 45 50 59 62 53 5...

Страница 41: ...28 Casing Top 111375 111375 111375 111793 29 Casing Flue Blank 111388 111388 111388 111586 30 Casing Flue Trim 111397 111397 111397 111587 31 Casing Top Insulation 111794 111794 111794 111789 111791 3...

Страница 42: ...10 40 10 2 PARTS BAFFLES KITCHEN BASIC COMMERCIAL UTILITY BOILERS 4 3 5 9 8 7 6 25 16 1 2 14 12 10 11 13 36 24 18 19 28 27 26 21 17 15 32 34 33 30 29 20 31 22 23 37 38 35...

Страница 43: ...Lagging Jacket 113029 110917 110917 111653 111653 111438 112633 18 Casing Left Panel 111377A 111377A 111377A 111761 111761 111580 213108 19 Casing Right Panel 111377B 111377B 111377B 111766 111766 11...

Страница 44: ...FLES SLIMLINE SYSTEMPAC BOILER 12 2 22 24 23 35 21 3 4 5 6 7 8 9 10 11 15 16 13 42 43 44 45 1 26 31 19 26 30 46 25 28 34 37 36 38 17 18 20 14 41 40 39 27 32 33 29 52 53 54 51 49 48 50 51 47 55 Only fo...

Страница 45: ...23 Casing Front 211604 211604 24 Casing Front Lagging 112010C 112010C 25 Boiler Lagging 110917 110917 26 Casing Side Lagging 112010D 112010D 27 Casing Top Lagging 112010E 112010E 28 Casing Flue Outlet...

Страница 46: ...0 3 L L E C E P 2 1 7 5 6 2 0 0 3 T E K C O S E L O P 4 3 1 7 3 8 2 0 0 3 F 5 4 R O T I C A P A C 4 1 8 1 4 7 0 0 3 G U L P N I P 4 5 1 2 4 8 8 0 0 3 O C D N A E B U T R O T C E N N 6 1 5 7 4 0 2 0 3...

Страница 47: ...E 18 3008964 MOTOR 19 3008876 PRESSURE GAUGE 20 3000443 JOINT 3748965 3748860 3748861 N COD DESCRIPTION 21 3008648 COIL SHELL AND KNOB 22 3008957 COLLAR 23 3008649 PROTECTION 24 3008652 CONTROL BOX 53...

Страница 48: ...e boiler be installed in compliance with the following regulations where applicable It is the responsibility of the installer and everyone concerned with any aspect of installation to ensure that all...

Страница 49: ...ent qualified engineer using the correct installation and test equipment must carry out installation and commissioning 5 This warranty does not cover special incidental or consequential damages injury...

Страница 50: ...esel Type Nozzle Type Nozzle Size Nozzle Angle Pump Pressure Air Setting Smoke Reading CO2 F G T C Fire Valve Location Condensate Trap where fitted Condensate Trap Piped to Drain Condensate Trap Prime...

Страница 51: ...ISSIONING CHECK DETAILS Burner Model Diesel Type Nozzle Type Nozzle Size Nozzle Angle Pump Pressure Air Smoke Reading Flue Draft in W C Baffles Baffles in position and correct CHECK Central Heating Fl...

Страница 52: ...pment and we therefore reserve the right to change without prior notice the specification of our products at any time and be without obligation to make similar changes in products previously produced...

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