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7

COMMISSIONING

28

Note: 

Commissioning must be carried out by a

OFTEC qualified service engineer. (U.K. Only)

I

t should be noted that it is the responsibility of the installer to ensure

that the boiler is properly commissioned. Failure to do so may

invalidate the boiler guarantee and any extended warranty.

7-A Procedures

1. Oil Tank

The installation of the oil tank and supply line should comply with all the

instructions shown earlier in this manual.  Consult OFTEC Manual - Book

No. 3, Section 2.

If a single supply line is used ensure that the bottom of the tank is above

the burner. A two pipe system should be used where the level of the oil in

the tank may fall below the level of the oil burner pump. 

Check and ensure correct grade fuel oil has been supplied.

2. The Burner

A Tigerloop single pipe system may also be used in low-level tank

installations. See page 21 Section 5. Please flush out oil pipe by drawing off

some oil

before

connecting fuel pipe to burner - otherwise there is a danger

of grit and dirt being forced into the burner pump, resulting in pump

blockage, damage and ‘lock-out’

3. The Boiler

A

. Switch off the power supply, ensure that the boiler and system is full of

water, all valves are open and that installation conforms with all Standards,

Regulations and Instructions.

B

Check that boiler baffles are correctly positioned

.

C

. Check the oil supply by disconnecting the oil supply hose at the burner

and running off a quantity to ensure it is free from air. then bleed air from

burner pump. Refer to section 2, page 7, sketch C, Item-E.

D

. If fitted, check that the time switch is ‘ON’ and that both room and

boiler thermostats are calling for heat.

E

. Reconnect electrical supply and the boiler should start. If the burner

lock-out activates, this suggests air in the pump. Wait a minute or so and

try again. If lock-out occurs again, air must be bled from the pump pressure

gauge connection point once more.

F

. View the burner flame through the sight glass - it should be bright

cream/yellow without any sign of smoke.

G

. Run the boiler for about fifteen minutes then take a CO

2

reading and

adjust as necessary.

7-B Handing Over

A thorough check of the system should be made, then the householder

should receive a clear and concise demonstration of the boiler

operation and any system controls.

This manual and burner manufacturers manual plus any other

instructions should be handed over to the user, the guarantee card

should be completed and posted, and the user advised about the

importance of annual servicing.

Commissioning Record - Page 54 - should be completed and a copy

kept in engineers file.

Содержание Combi 120

Страница 1: ...R E D B O I L E R S THIS MANUAL MUST REMAIN WITH THE HOUSEHOLDER ON COMPLETION OF INSTALLATION I S EN ISO 9002 I N S T A L L A T I O N C O M M I S S I O N I N G S E R V I C I N G USER INSTRUCTIONS Co...

Страница 2: ...al Flue 2 Balanced Flue 4 f Domestic Htc H w Systems electrical supply 5 OIL SUPPLY 5a Oil storage tank siting 5b Flexible oil pipe s 5c Single pipe system 5d Two pipe systems 5e Tigerloop single pipe...

Страница 3: ...efficiency requirements of the Boiler efficiency Regulations 1993 All Boilers can be fitted to a conventional flue or easily adapted to a room sealed unit by using a Firebird matched balanced flue kit...

Страница 4: ...igh dust levels are only likely to arise following harsh abrasion Generally normal handling and use will not give discomfort Follow good hygiene practices wash hands before consuming food drink or usi...

Страница 5: ...ion 15 mm Hot Water delivery 15 mm Safety pressure Relief Valve Outlet 15 mm All Copper Tube connections BS 2871 Copper Tube Isolating ball valves are fitted to all boiler system connecting pipework H...

Страница 6: ...ansion Vessel nominal capacity 12 14 Litres pre charged to 1 Bar Heating System Sealed Fit in accordance with BS 7074 Part I BS 5449 OFTEC Standards etc Max Operating Pressure 2 5 Bar Follow all BS OF...

Страница 7: ...pe Shutter Head No 50 000 Riello RDB 1 T1 K 5 80 H 7 Bar 2 4 11 5 190 0 1 60 000 Riello RDB 1 T1 K 5 80 H 10 Bar 3 9 11 5 200 0 1 70 000 Riello RDB 1 T3 K 6 80 H 8 Bar 4 25 11 5 210 0 1 70 000 Riello...

Страница 8: ...4 A2 31 A1 10 2 1 11 3 9 E 2 4 3 1 2 4 3 1 Mains L2 N L1 Heating Timer Switch Live Hot Water Timer Switch Live External Two Gang Timer Frost Stat Permenant Live To Frost Stat 12 14 22 24 32 34 1 6 11...

Страница 9: ...6 EEC Low Voltage 73 23 EEC Machines 98 37 EEC and Efficiency 92 42 EEC 7 Pump pressure adjustment screw 8 Pressure gauge port 9 Photoresistance 1 Pump 2 Control box 3 Reset button with lock out lamp...

Страница 10: ...2 TECHNICAL SPECIFICATION 9 2 E F Riello Burner Specification...

Страница 11: ...Firebird S Range has been tested and will operate equally efficiently using Ecoflam or Sterling Burners which may also be fitted as original equipment Refer to separate burner instructions booklet pa...

Страница 12: ...ect pocket 2 TECHNICAL SPECIFICATION 11 2 G Control Panel Layout The control panel is at the top front of the boiler there are four operational indicator lights on the front of the boiler See diagram...

Страница 13: ...heating thermostat controls the boiler when in central heating mode only thus maintaining the required boiler water temperature output for central heating Domestic hot water temperature is controlled...

Страница 14: ...button see diagram above 2 Ensure that the boiler thermostat time switch if fitted and any external controls connected to the boiler are set to call for heat 3 Check that the oil supply valves are ope...

Страница 15: ...ot water production by automatically overriding the central heating mode as necessary The interruption to central heating lasts only as long as the demand for hot water continues This has no significa...

Страница 16: ...owly in a clockwise direction until the correct hour is aligned with the arrow head printed on the dial Note that the outer dial is printed with the 24 hour clock 8 00 a m 8 on the dial 8 00 p m 20 on...

Страница 17: ...sting and maintenance of Services supplying water BS 7671 Current lEE Regulations Local Water Undertaking Byelaws The Control of Pollution Oil Regulations In addition the work must comply with OFTEC I...

Страница 18: ...boilers on the market some householders are particularly sensitive and the following points should be considered 1 Tiled surfaces in a small room will amplify noise particularly if the wall construct...

Страница 19: ...e water vapour pluming at flue chimney outlet New flues and chimneys should be properly insulated and constructed to prevent condensation and draughting problems Every individual concerned with any as...

Страница 20: ...al from terminals on the same wall I Horizontal from terminals on the same wall J Below an opening airbrick window etc K From vertical sanitary pipework L Vertical flue from wall Book three Nov 1997 A...

Страница 21: ...ts around the building or entering into buildings 2 Appliances burning Class D oil have additional restrictions 3 Vertical structure in N 0 and P include tank or lift rooms parapets dormers etc 4 Term...

Страница 22: ...opriate Building Regulations for each country should be obtained and fully applied N B Please Carefully Note A For boiler installations in domestic garages in Scotland Part F of Building Regulations p...

Страница 23: ...stalling the boiler Refer also to Regulations and Standards listed on page 14 Electrical Supply The boiler and controls require 230V 1 phase 50Hz electric supply with a 5amp fuse THIS APPLIANCE MUST B...

Страница 24: ...non combustible radiation barrier is an alternative but this must meet the requirements of BS 5410 Part 1 1994 clause 28 Section 6 4 Steel tanks must be mounted on brick or block piers with a waterpro...

Страница 25: ...e seven of this manual section 2E F 5 E Tigerloop Single Pipe Systems IMPORTANT The Tigerloop should not be fitted inside the dwelling See drawing below and OFTEC manual book 3 page 2 10 Where install...

Страница 26: ...any time Flue pipes should be safely sealed into the wall to prevent flue gases re entering room or building Refer also to page 16 PREPARING BOILER FOR CONVENTIONAL CHIMNEY FLUE OPERATION Before inst...

Страница 27: ...er flue pipe to insure a positive seal Push the flue pipe through the 125mm hole in the wall Secure the flue adaptor to the Boiler IMPORTANT A 50mm 2inch gap must be left between cone cowl and wall En...

Страница 28: ...m 2inch gap must be left between cone cowl and wall Ensure Combustion air pipe protrudes beyond the outer surface of the wall Apply high temperature sealant to the O ring on the inner flue pipe to ens...

Страница 29: ...re open and that installation conforms with all Standards Regulations and Instructions B Check that boiler baffles are correctly positioned C Check the oil supply by disconnecting the oil supply hose...

Страница 30: ...eat exchanger Check insulation sealing and its silver foil lining in combustion access door replacing when necessary When refitting this door be careful not to dam age the foil and insulation by over...

Страница 31: ...30...

Страница 32: ...Combi Oil Boiler PART 2 Sealed System Domestic Hot Water 31...

Страница 33: ...should terminate within 100 mm above inside floor level and be in a visible and accessible position No tundish is necessary in this position and householder should be advised that this discharge end...

Страница 34: ...vessel will be required to be fitted to the return pipe as close as is practicable to the boiler There should be no valves or restrictions between vessel and boiler See page 34 for vessel sizes If st...

Страница 35: ...vessel volume required as given in above table EXAMPLE using above table If Total water content of system 150 litres And Initial system pressure required is 1 0 bar Then Vessel volume required from a...

Страница 36: ...th local Water Authority if in doubt Hot and Cold taps mixing valves and fittings must be suitable for operating at mains pressure up to 10 bar Bidets with the supply of hot and cold mains water are p...

Страница 37: ...Two end caps are supplied and should be fitted to disconnected ends as a safety precaution against inadvertent opening of ball valves Pressure gauge on Control Panel should be checked occasionally whe...

Страница 38: ...ater leaks having pressurised it to 1 5 2 5 bar Correct any leaks then check operation of safety valve by admitting further water until this valve operates This should occur when system pressure rises...

Страница 39: ...er Motorized Valve Pump Copper Cylinder Kitchen Radiator 1 Radiator 2 Radiator 3 Radiator 4 Radiator 5 Radiator 6 Bathroom Service Main Firebird Combi Boiler Domestic Cold Feed Domestic Hot Central He...

Страница 40: ...39 Combi Oil Boiler PART 3 Spare Parts...

Страница 41: ...9 FAULT FINDING 40 T Repair or Replace Oil Pump r No...

Страница 42: ...Air Damper Assembly 12 3008646 P E Cell 13 3002657 4 Pole Socket 14 3007479 Capacitor 4uf 15 3007582 Needle Valve 16 3008651 Regulator 17 3000439 Pump Seal 18 3008654 Pump 19 3008653 Filter O Ring 20...

Страница 43: ...42 10 B Combi Pluming Parts Illustration 10 SPARE PARTS BOILER Combi 90 Boiler Elevation 6 6a 1 15 15 14 2 5 8 7 14 3 2 4 6 6a 1 2 13 5 4 3 11 11 12 11 11 13 12 7 8 10b 10a 10 9 Combi 90 Boiler Plan...

Страница 44: ...Ltr Pressure Vessel 70 90 FC 0306090 1 14 Ltr Pressure Vessel 90 120 FC 03060120 1 6a Cf 3 4 x F12 Hose FC 03060 1 7 15mm double check mains isolating valve FC 03070 1 8 Thermostatic Mixing valve FC...

Страница 45: ...tup For Combi 50 70 Baffle Setup For Combi 70 90 Baffle Setup For Combi 90 120 Flue Gas Analysis Point View Glass Assembley For Low Level Balanced Flue Only 23 23a 23b 27b 27a 19 18 25L 27 29 20 25R 3...

Страница 46: ...nt gasket FC 03114 1 23 Flue adapter FC 03115 1 23a Flue adapter gasket FC 03116 1 23b M8 x 140mm Bolt FC 03117 1 24 50 70 70 90 Baffle P90 L 09 3 4 24b 90 120 Baffle P120 L 09 8 25L Left side panel F...

Страница 47: ...C H Flow Switch Circ Pump D H W Early Alert Over Heat Relay Tank 4 32 8 7 6 5 24 21 22 12 11 34 14 A2 31 A1 10 2 1 11 3 9 C 2 1 C 2 1 C 2 1 C 2 1 C 2 1 High Limit Stat Control 39 37a 39 39 39 38 40 4...

Страница 48: ...2 35a Orange neon light indicator FC 03139 1 35b Red neon light indicator FC 03140 1 36 Green Light Bulb FC 03141 G 2 36a Orange Light Bulb FC 03141 O 1 36b Red Light Bulb FC 03141 R 1 37 4 Pin Socket...

Страница 49: ...Pressure Air Setting Flue Gas CO2 Net Flue gas temp Smoke No Sealed system design pressure cold Sealed system final operating pressure Pf Commissioning Engineer Signature Notes Comments Commissioning...

Страница 50: ...need more frequent service Engineer should advise householder Date CO2 Net Flue gas temp Smoke No Nozzle Service Engineer Tel No Signature Comments Signature Signature Signature Signature Signature S...

Страница 51: ...need more frequent service Engineer should advise householder Date CO2 Net Flue gas temp Smoke No Nozzle Service Engineer Tel No Signature Comments Signature Signature Signature Signature Signature S...

Страница 52: ...NOTES...

Страница 53: ...arantees extend to reasonable labour costs EXCEPT under clause 1a where any valid claim made after 3 years will not include labour costs h Firebird s prior authorisation must be obtained before examin...

Страница 54: ...tion of our products at any time and be without obligation to make similar changes in products previously produced FIREBIRD UK Unit 6 Westover Industrial Estate Ivybridge Devon PL 21 9 ES Tel 44 01 75...

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