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Sprayer and Pump FAQs:
♦
Why does the pump not run all the time?
This is an on
-
demand pump and only runs when a discharge is open or a leak in the
system.
♦
Why does the pump surge while using the spray gun?
Low flow/high pressure may cause the pump to surge (or cycle).
Typically the spray wand is adjusted at too fine of a mist, to overcome, adjust the nozzle for a higher flow.
♦
How do I adjust the pressure?
Pressure can only be adjusted by opening the pressure adjust (bypass) valve to allow some of
your water or solution to return to the tank (if equipped).
♦
Pump quit and will not run, what do I need to do?
Squeeze trigger on spray gun to ensure that the system isn
’
t just pressur-
ized up with discharges closed. Check electrical connections, ensure switch is on. Check fuses. Check for proper voltage. Check
pressure switch.
♦
Low flow or no flow at all, what do I need to check for?
Check for a clogged intake hose and/or intake strainer. Check for
proper voltage. You will need to occasionally check your intake strainer to ensure that it is clean of any debris.
♦
What is causing the fuse to blow each time I turn the pump on?
Check for excessive voltage. Improper adjustment of the
pressure switch. Damaged or defective wire harness or defective pressure switch.
Warning:
Ensure the wiring harness does not become pinched or damaged in any way. This may damage the pump or cause the
wiring harness to overheat, resulting in a melt down or fire.
Motor is NOT Running
-
Checking the Pressure Switch:
If motor is not running and you
’
ve checked the following: for loose wiring connections, fuse, the switch on the lead wire was
“
ON
”
and sprayer was connected to a fully charged battery, but motor won
’
t run, then it
’
s time to check to see if the
pressure switch is bad.
•
Remove the cover off the
1”
square box (pressure switch) on the head of the pump, the cover is
held on by one phillips
-
head screw. This will expose the two red wires.
•
With the pump connected to a good 12 volt power source and everything on.
•
Slip the two red wires off the terminals and touch them together.
♦
If the motor runs, it means the pressure switch is bad and needs to be replaced.
♦
If motor still doesn
’
t run, try bypassing the switch in the lead wire or using another lead wire.
Even if a tester shows power to the pressure switch, still try this test.
Warning:
It is NOT recommended to run the pump this way, as the pump will continue to run and
not shut off.
This could result in blown hoses when all discharges are closed or premature failure
of the pump completely.
Motor Running
-
BUT No Pressure
-
-
Cleaning the Check Valve:
If you
’
re experiencing little to no pressure or the pump is not priming and filter screen
is clean and plumbing is good with no leaks, you may need to clean the check valve.
•
Remove the head of the pump, which is held on by 7 screws.
•
The first piece inside the head of the pump is called a check valve, it
’
s the part re-
sponsible for building up pressure and pumping water/solution through the lines.
•
Clean the check valve under hot, soapy water (such as a good grade dish soap).
•
Give it a very light scrubbing with something like an old toothbrush, something with soft bristles.
•
Then let it soak for about an hour or so in the hot soapy solution and replace in the pump and reassemble
the pump.
Most times this will restore most, if not all of the prime of a pump.
If you
’
re still having issues with pressure after this step, it would be recommended to replace this part.
Before Troubleshooting or Attempting to Service the Pump:
♦
Review Troubleshooting Chart:
Do Not attempt to repair until steps below are followed.
♦
Personal Protective Gear:
Wear protective gear when servicing pump.
♦
Disconnect Power:
Disconnect the power to the pump and relieve the pressure from the system.
♦
Empty and Flush
pump system with water, never attempt to service the pump until it has been emptied and flushed.
♦
Perform Repairs:
Follow directions provided in the troubleshooting section to repair the pump.
♦
Test:
Always test the pump for leaks with plain water after any repairs before using.