Page 2
Translation of the original instructions with installation instructions R5- Filtration Group GmbH,, 24.05.2019, Mat. No. 70580785, Revision 04
1
Table of contents
1
Table of contents ....................................................... 2
2
General safety instructions ....................................... 2
2.1
Safety instructions for installation and
operating personnel .......................................... 2
2.2
Warning structure.............................................. 2
2.3
Warning symbols used ...................................... 2
2.4
Other symbols used .......................................... 3
3
Glossary ...................................................................... 3
4
General information ................................................... 3
4.1
Manufacturer ..................................................... 3
4.2
Information about the Instruction Manual .......... 3
5
Intended application .................................................. 3
6
Functional description ............................................... 4
6.1
Main components.............................................. 4
6.2
Operating principle ............................................ 4
7
Technical data ............................................................ 5
7.1
General data ..................................................... 5
7.2
Mounting parts .................................................. 5
7.3
Filter insert ........................................................ 5
7.4
Operating data .................................................. 5
8
Transport and storage ............................................... 5
8.1
Transport .......................................................... 5
8.2
Storage ............................................................. 5
9
Installation instructions ............................................. 6
10
Start-up ....................................................................... 6
10.1
Functional test .................................................. 6
10.2
Start-up ............................................................. 7
11
Normal operation ....................................................... 7
12
Shutting down the automatic filter ........................... 7
12.1
Temporary shut-down ....................................... 7
12.2
Prolonged shut-down (>48 h) ............................ 7
12.3
Emergency shut-down ...................................... 7
13
Troubleshooting ......................................................... 8
14
Maintenance ............................................................... 8
14.1
Inspection and maintenance schedule .............. 9
14.2
Preliminary maintenance steps ......................... 9
14.3
Removing the gear motor ................................. 9
14.4
Removing the filter insert ................................ 10
14.5
Cleaning the automatic filter ........................... 11
14.5.1
Cleaning the filter insert ....................... 11
14.5.2
Cleaning the filter housing ................... 11
14.6
Replacing the insert and filter seals ................ 12
15
Dimension drawings ................................................ 13
15.1
Dimension drawing of the R5- 3 ...................... 13
16
Part drawing ............................................................. 14
16.1
Part drawing R5-3 Filter .................................. 14
17 List of Parts .......................................................... 16
18
Recommended spare parts ..................................... 17
17
Declaration of incorporation ................................... 18
18
Declaration of conformity ........................................ 22
19
Index .......................................................................... 22
2
General safety instructions
2.1
Safety instructions for installation and
operating personnel
This Instruction Manual contains important safety
instructions which must be heeded at all times during
installation, normal operation and maintenance.
Non-observance can result in the following risks to persons
and the environment as well as in damage to the machine or
plant:
Failure of critical functions of the machine or plant
or of its component parts.
Danger to persons from electrical or mechanical
effects as well as from chemical reactions.
Danger to the environment owing to the leakage of
hazardous substances.
Before installation/start-up:
Read the Instruction Manual carefully.
Make sure that installation and operating personnel
are adequately trained.
Make sure the contents of the Instruction Manual
are fully understood by the responsible persons.
Define areas of responsibility and competence.
Prepare a maintenance schedule.
During operation of the plant:
Keep the Instruction Manual handy at the place of
use.
Heed the safety instructions. Always operate the
machine/plant in accordance with its ratings.
If in doubt:
Consult the manufacturer.
2.2
Warning structure
Where possible, warnings are structured according to the
following system:
Signal word
Possibly
with
symbol
Nature and source of the danger
Potential consequences of non-
observance
Action to avert the danger.
2.3
Warning symbols used
DANGER!
Immediate danger!
Non-observance will result in serious or fatal
injury.
WARNING!
Potentially dangerous situation!
Non-observance can result in serious or fatal
injury.
CAUTION!
Potentially dangerous situation!
Non-observance can result in minor or moderate
injuries.
CAUTION! (without a symbol)
Potentially dangerous situation!
Non-observance can result in property damage.
