EX355
W5-9-1
TROUBLESHOOTING
HARD STARTING
Condition
Possible Cause
Correction
Starter motor does not
Loose battery cable terminals
turn over
Poor battery connections due to rusting
Clean and/or retighten the battery
cable terminals
Battery discharged or weak
Recharge or replace the battery
Fusible link shorted
Replace the fusible link
Defective starter switch or starter relay
Replace the starter switch or starter
relay
Defective magnetic switch of starter
Repair or replace the magnetic
motor or starter relay
switch or starter relay
Defective starter motor
Repair or replace the starter motor
Starter motor operates
Loose battery cable terminals
but engine does not
Poor battery connections due to rusting
Clean and/or retighten the battery
turn over
cable terminals
Battery discharged or weak
Recharge or replace the battery
Loose fan belt
Adjust the fan belt tension
Defective starter motor pinion gear
Replace pinion gear
Defective magnetic switch of the starter
Repair or replace the magnetic
motor
switch
Worn starter motor
Replace the brush and /or brush
Weak brush spring
spring
Piston,crank bearing seizure,or other
Repair or replace the related parts
damage
Engine turns over but
Air in the fuel system
Bleed air from the fuel system
does not start
Defective engine stop mechanism
Replace the engine stop mechanism
Control wire improperly adjusted
Adjust the control wire
Fuel tank is empty
Fill the fuel tank
Clogged or damaged fuel lines
Repair or replace the fuel lines
Loose fuel line connections
Retighten the fuel line connections
Clogged fuel filter element
Replace the fuel filter element
or cartridge
Fuel feed pump strainer is clogged
Clean the fuel pump strainer
Defective feed pump
Repair or replace the feed pump
Poor return of the engine stop button
Completely return the engine stop
button
Use of the wrong fuel
Use the recommended fuel
Water particles in the fuel
Change fuel
Air in the injection pump
Bleed air from the fuel system
Injection nozzle sticking
Replace the injection nozzle
Injection nozzle starting pressure
Adjust or replace the injection
too low
nozzle
Improper spray condition
Improper injection pump control rack
Repair or replace the injection pump
operation
control rack
Injection pump plunger worn or stuck
Replace the injection pump plunger
assembly
Injection pump camshaft seizure or
Replace the injection pump
other damage
camshaft
Содержание EX355 Tier2
Страница 22: ...T1 2 10 EX355 COMPONENT LAYOUT NOTES ...
Страница 37: ...T2 1 14 EX355 CONTROL SYSTEM NOTES ...
Страница 47: ...T2 2 10 EX355 HYDRAULIC SYSTEM NOTES ...
Страница 73: ...T2 3 26 EX355 ELECTRICAL SYSTEM NOTES ...
Страница 86: ...T3 1 12 EX355 PUMP DEVICE NOTES ...
Страница 94: ...T3 2 8 EX355 SWING DEVICE NOTES ...
Страница 113: ...EX355 T3 3 19 CONTROL VALVE Port b Check Valve 2 Port a Boom Cylinder Port c Check Valve 1 SM6068 ...
Страница 134: ...T3 4 10 EX355 PILOT VALVE NOTES ...
Страница 146: ...T3 5 12 EX355 TRAVEL DEVICE NOTES ...
Страница 156: ...T3 7 4 EX355 OTHER COMPONENTS Undercarriage NOTES ...
Страница 195: ...T4 2 6 EX355 STANDARD NOTES ...
Страница 199: ...T4 3 4 EX355 ENGINE TEST NOTES ...
Страница 215: ...T4 4 16 EX355 EXCAVATOR TEST NOTES ...
Страница 237: ...T4 5 22 EX355 COMPONENT TEST NOTES ...
Страница 265: ...T5 2 12 EX355 COMPONENT LAYOUT NOTES ...
Страница 325: ...T5 4 52 EX355 TROUBLESHOOTING B ...
Страница 372: ...EX355 T5 6 9 ELECTRICAL SYSTEM INSPECTION ...
Страница 380: ...EX355 T5 6 17 ELECTRICAL SYSTEM INSPECTION 5 Identify the relay on the terminal board 6 Replace the relay SM5622 ...
Страница 385: ...T5 6 22 EX355 ELECTRICAL SYSTEM INSPECTION NOTE ...
Страница 425: ...W1 1 4 EX355 PRECAUTIONS FOR DISASSEMBLY AND ASSEMBLY NOTES ...
Страница 450: ...W2 3 8 EX355 MAIN FRAME NOTES ...
Страница 454: ...W2 4 4 EX355 PUMP DEVICE SM5510 ...
Страница 456: ...W2 4 6 EX355 PUMP DEVICE SM5510 ...
Страница 458: ...W2 4 8 EX355 PUMP DEVICE ASSEMBLE PUMP DEVICE SM6205 SM6206 ...
Страница 460: ...W2 4 10 EX355 PUMP DEVICE SM6205 SM6206 ...
Страница 462: ...W2 4 12 EX355 PUMP DEVICE SM6205 SM6206 ...
Страница 464: ...W2 4 14 EX355 PUMP DEVICE SM6205 SM6206 ...
Страница 468: ...W2 4 18 EX355 PUMP DEVICE SM6210 ...
Страница 470: ...W2 4 20 EX355 PUMP DEVICE SM6210 ...
Страница 472: ...W2 4 22 EX355 PUMP DEVICE SM6210 ...
Страница 474: ...W2 4 24 EX355 PUMP DEVICE SM5511 SM6219 ASSEMBLE MAIN PUMP ...
Страница 476: ...W2 4 26 EX355 PUMP DEVICE SM5511 SM6219 ...
Страница 478: ...W2 4 28 EX355 PUMP DEVICE SM5511 SM6219 ...
Страница 480: ...W2 4 30 EX355 PUMP DEVICE SM5511 SM6219 ...
Страница 482: ...W2 4 32 EX355 PUMP DEVICE SM5511 SM6219 ...
Страница 484: ...W2 4 34 EX355 PUMP DEVICE SM5511 SM6219 ...
Страница 486: ...W2 4 36 EX355 PUMP DEVICE SM5511 SM6219 ...
Страница 498: ...W2 4 48 EX355 PUMP DEVICE NOTES ...
Страница 532: ...W2 5 34 EX355 CONTROL VALVE NOTES ...
Страница 540: ...W2 6 8 EX355 SWING DEVICE SM6277 31 18 17 20 19 21 3 24 27 25 26 10 ...
Страница 542: ...W2 6 10 EX355 SWING DEVICE SM6277 31 19 2 1 23 22 ...
Страница 566: ...W2 7 12 EX355 PILOT VALVE 11 19 17 18 1 2 3 8 13 14 16 15 SM1114 ...
Страница 572: ...W2 7 18 EX355 PILOT VALVE 8 6 7 1 3 4 5 9 21 2 SM1119 ...
Страница 586: ...W2 7 32 EX355 PILOT VALVE NOTES ...
Страница 592: ...W2 8 6 EX355 PILOT SHUT OFF VALVE NOTES ...
Страница 602: ...W2 10 6 EX355 SOLENOID VALVE UNIT NOTES ...
Страница 621: ...W3 2 10 EX355 TRAVEL DEVICE SM5108 44 8 13 12 1 45 46 28 27 25 26 24 36 38 30 31 32 ...
Страница 623: ...W3 2 12 EX355 TRAVEL DEVICE 29 SM5108 42 44 8 13 12 1 2 23 8 9 10 43 17 11 15 14 41 40 21 20 22 18 19 16 30 31 32 ...
Страница 627: ...W3 2 16 EX355 TRAVEL DEVICE SM5502 3 4 5 20 7 8 9 10 12 14 13 16 11 6 ...
Страница 633: ...W3 2 22 EX355 TRAVEL DEVICE SM5111 Cross Section A 36 38 40 24 23 34 35 28 37 39 22 21 19 30 29 31 33 ...
Страница 643: ...W3 2 32 EX355 TRAVEL DEVICE NOTES ...
Страница 651: ...W3 3 8 EX355 CENTER JOINT NOTES ...
Страница 655: ...W3 4 4 EX355 TRACK ADJUSTER 8 14 13 11 17 12 SM6284 ...
Страница 657: ...W3 4 6 EX355 TRACK ADJUSTER 3 4 8 10 16 15 14 SM6284 ...
Страница 659: ...W3 4 8 EX355 TRACK ADJUSTER 3 6 4 8 10 9 SM6284 18 ...
Страница 667: ...W3 4 16 EX355 TRACK ADJUSTER NOTES ...
Страница 671: ...W3 5 4 EX355 FRONT IDLER 1 SM6290 2 4 3 5 6 8 12 7 6 3 4 1 2 9 10 11 ...
Страница 682: ...EX355 W3 6 7 UPPER AND LOWER ROLLER DISASSEMBLE UPPER ROLLER NOTE Replace the upper roller as an assembly SM1241 ...
Страница 689: ...W3 6 14 EX355 UPPER AND LOWER ROLLER NOTES ...
Страница 708: ...W4 1 10 EX355 FRONT ATTACHMENT NOTES ...
Страница 716: ...W4 1 18 EX355 FRONT ATTACHMENT NOTES ...
Страница 744: ...W4 2 28 EX355 CYLINDERS NOTES ...
Страница 763: ...EX355 W5 1 17 GENERAL INFORMATION Oil Pan N m kgf m Ib ft SM7010 ...
Страница 765: ...EX355 W5 1 19 GENERAL INFORMATION Water Pump N m kgf m Ib ft SM7012 ...
Страница 815: ...EX355 W5 3 35 ENGINE OVERHAUL Disassembly SM7093 1 Camshaft gear 2 Knock pin 3 Camshaft ...
Страница 855: ...EX355 W5 3 75 ENGINE OVERHAUL OIL PAN Removal 1 Clip 4 Oil strainer 2 Oil pan 5 Gasket 3 Gasket SM7187 ...
Страница 861: ...EX355 W5 3 81 ENGINE OVERHAUL PISTON Removal 1 Bearing cap 3 Bearings 2 Bolt 4 Piston with connecting rod SM7199 ...
Страница 883: ...EX355 W5 3 103 ENGINE OVERHAUL Reassembly 1 Crankshaft 3 Crankshaft gear 2 Pin SM7239 ...
Страница 894: ...W5 3 114 EX355 ENGINE OVERHAUL NOTE ...
Страница 908: ...W5 5 2 EX355 ENGINE COOLING SM7287 THERMOSTAT Disassembly 1 Water outlet pipe 3 Gaskets 2 Thermostats ...
Страница 918: ...W5 6 4 EX355 ENGINE FUEL FUEL FILTER Disassembly 1 Fuel filter 3 Fuel filter body 2 Overflow valve SM7305 ...
Страница 938: ...W5 7 6 EX355 ENGINE INDUCTION NOTE ...
Страница 958: ...W5 8 20 EX355 STARTING AND CHARGING NOTE ...