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Contents and general instructions

Festo P.BE-CB-COMP-EN en 0211a

Contents

Designated use

VII

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Operating requirements

VIII

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Target group

VIII

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Service

VIII

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Scope of delivery

VIII

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Accessories

VIII

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Important user instructions

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Notes on the use of this manual

XII

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Documentation on the Checkbox

XII

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Product-specific terms and abbreviations

XIII

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

System summary

1-1

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.1

The Festo Checkbox

1-3

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.2

Software packages for the Checkbox

1-4

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.3

Scope of functions

1-5

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.4

Method of operation

1-6

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.5

Buffer zone

1-9

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fitting and commissioning

2-1

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.1

Fitting the Checkbox

2-3

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.2

Connections

2-8

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.3

Electrical connection

2-9

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.3.1

Selecting the power unit

2-11

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.3.2

Connecting the operating voltage

2-12

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.3.3

Power supply for external components

2-13

. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.4

Commissioning

2-14

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.5

Fault diagnosis

2-19

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Содержание Checkbox Compact CHB-C-C

Страница 1: ...Manual Checkbox Compact Type CHB C C Type CHB C P Manual 533 412 en 0211a 663 484 Checkbox Compact...

Страница 2: ...Festo Checkbox is a registered trademark of Festo AG Co D 73726 Esslingen Deutschland...

Страница 3: ...3 412 E Festo AG Co D 73726 Esslingen Federal Republic of Germany 2002 Internet http www festo com e mail service_international festo com The copying distribution and utilization of this document as w...

Страница 4: ...Contents and general instructions II Festo P BE CB COMP EN en 0211a...

Страница 5: ...Contents and general instructions III Festo P BE CB COMP EN en 0211a...

Страница 6: ...roduct specific terms and abbreviations XIII 1 System summary 1 1 1 1 The Festo Checkbox 1 3 1 2 Software packages for the Checkbox 1 4 1 3 Scope of functions 1 5 1 4 Method of operation 1 6 1 5 Buffe...

Страница 7: ...uators 4 13 4 3 5 Buffer zone sensors small parts conveyor 4 14 4 3 6 Fault messages 4 17 4 3 7 Control panel lock 4 18 5 Teaching parts 5 1 5 1 Preparing the teach procedure 5 3 5 2 The teach procedu...

Страница 8: ...ioning A 3 A 1 1 General cause of faults A 3 A 1 2 Fault messages and warnings A 4 A 2 Status displays on the control panel A 9 A 3 Examples for ascertaining the features A 12 A 3 1 Bandwidth and tole...

Страница 9: ...ical condition without any modifications by the user No guarantee claims can be accepted if the device is opened Laser radiation The Checkbox Compact is a device of laser class 2 as per EN 60825 1 199...

Страница 10: ...lusively for technicians trained in control and automation technology who have experience in installing and commissioning electronic systems Service Please consult your local Festo repair service if y...

Страница 11: ...failure to observe this instruction may result in serious personal injury or damage to property Caution This means that failure to observe this instruction may result in personal injury or damage to p...

Страница 12: ...ion Recommendations tips and references to other sources of information Accessories Information about suitable accessories Environment Sections dealing with environmetal aspects Text markings S The bu...

Страница 13: ...ng elements are represented in the text with upper case letters e g START TEACH Inputs and outputs of the plug connectors are specified with the pin number as follows Input pin 1 I 1 Output pin 2 O 2...

Страница 14: ...esigns may differ in technical data parameter settings and function ality The pre setting of the Checkbox can be modified if required with the software packages CheckKon function Modify sys tem or Che...

Страница 15: ...he sample parts Good part A test part on which all features lie within the tolerances Laser class Identifying the laser radiation as per DIN EN 60825 1 1997 Laser devices are classified according to i...

Страница 16: ...rameter Checkbox settings in some cases settings can only be made with configuration software Test data The test data are the data used for the test These correspond to the teach data plus the specifi...

Страница 17: ...System summary 1 1 Festo P BE CB COMP EN en 0211a Chapter 1...

Страница 18: ...ary 1 2 Festo P BE CB COMP EN en 0211a Contents 1 System summary 1 1 1 1 The Festo Checkbox 1 3 1 2 Software packages for the Checkbox 1 4 1 3 Scope of functions 1 5 1 4 Method of operation 1 6 1 5 Bu...

Страница 19: ...t device without transport de vice Separate sorting out of good parts in correctly orientated parts and bad parts Checkbox PLC Functions as with Checkbox Classic plus Extended I O function PLC connect...

Страница 20: ...intensity registered by the camera Display and print out of the system configuration Display and modification of the system parameters Loading a new operating system into the Checkbox CheckOpti Check...

Страница 21: ...heck Return of good parts when buffer zone is full If conveyed parts block the buffer zone for a long period the small parts conveyor will be switched off A check of the position and of the buffer zon...

Страница 22: ...ransport device e g conveyor belt linear axis 3 Actuators e g blow down valves 4 Passing good parts on to a buffer zone or to the following machine 5 Sorting out bad parts faulty parts foreign parts 6...

Страница 23: ...ox registers each conveyed part in contour images From the contours the system ascertains part spe cific features such as the length height and surface area On the basis of the features the Checkbox r...

Страница 24: ...ared with the saved teach data and separated according to the different types The test parts are sorted basically into three types Good parts are passed on e g to an assembly plant Incorrectly orienta...

Страница 25: ...one inputs are processed by the Checkbox with a debounce time The sensor signal is only evaluated if it is present for at least 1 second This delay prevents each con veyed part from triggering the sig...

Страница 26: ...o P BE CB COMP EN en 0211a 1 Transport device 2 Buffer zone with one sensor and the sections A B 3 Sensor 1 4 Buffer zone with two sensors and the sections A AB B 5 Sensor 2 1 2 3 3 4 A B A B AB 5 Fig...

Страница 27: ...rmines the switching delay hysteresis of the small parts conveyor for regulating the supply of parts The longer the section the less the switching frequency x Buffer zone section B Section between sen...

Страница 28: ...1 System summary 1 12 Festo P BE CB COMP EN en 0211a...

Страница 29: ...Fitting and commissioning 2 1 Festo P BE CB COMP EN en 0211a Chapter 2...

Страница 30: ...ng and commissioning 2 1 2 1 Fitting the Checkbox 2 3 2 2 Connections 2 8 2 3 Electrical connection 2 9 2 3 1 Selecting the power unit 2 11 2 3 2 Connecting the operating voltage 2 12 2 3 3 Power supp...

Страница 31: ...g the compressed air supply the operating and load voltage supplies Laser radiation S Fit the Checkbox only in its original condition with en closed intact housing The prism supports must not be remov...

Страница 32: ...ree of vibra tion The fastening must be mechanically stable The ambient air must be clean free of oil no varnish spray no grinding dust The checkbox must be screened from external light and extreme ma...

Страница 33: ...e slide shaker by means of mechan ical devices Space required Please observe the space required for mounting the Check box The dimensions of the Checkbox and weight specifica tions can be found in cha...

Страница 34: ...device are fastened securely to each other the lens coverage of the camera is not obstructed the optical channel is not covered by the conveyor device the warning notice on the Checkbox is visible 1...

Страница 35: ...rty S Mount the Checkbox so that the parts on the moving belt do not touch the glass surfaces S Use e g mechanical devices to ensure that the parts are correctly positioned S If necessary clean the gl...

Страница 36: ...t system conveyor device 3 3 4 Connecting a diagnostic PC for diagnosing the system visualizing and optimizing the test preocedure 3 4 5 Connecting the 24 V DC power supply 2 3 Connections 6 and 7 onl...

Страница 37: ...es necessary for putting your machine system into a safe state in the event of an EMERGENCY STOP e g switching off the operating vol tage switching off the compressed air Caution Connect the earth con...

Страница 38: ...PG7 In order that the completely fitted Checkbox complies with the IP protection class S Tighten the union nuts of the plugs by hand S Seal the unused sockets with the protective caps sup plied Cauti...

Страница 39: ...only power units which guarantee reliable isolation of the operating voltages as per IEC 742 EN 60742 VDE 0551 with at least 4 kV isolation resistance Protected Extra Low Voltage PELV Switch power pa...

Страница 40: ...upplied by the power unit S Protect the supply line with a 5 A safety fuse semi time lag Connect the Checkbox to the operating voltage as follows Pin 24 V DC connecting plug 1 Do not connect 2 24 V DC...

Страница 41: ...ith other devices will in some cases overbridge the fitted filter Asymmetries in the currents in the outward and return lines reduce the effectiveness of the filter S Use a separate power unit for the...

Страница 42: ...is controlled via the Checkbox In order to prevent an automatic start S switch off the parameter Automatic start after switching on the power supply in CheckKon Before switching on the Checkbox the fi...

Страница 43: ...d operating elements Function 1 Starting and stopping the Checkbox Display switch function Start green Stop red Quitting faults Saving the teach data 2 Switch between AUTO and TEACH mode Selecting the...

Страница 44: ...mber of memory locations and also the letter E for an operating system with encoder evaluation 2048 System setting of the camera resolution in pixels STOP Operating status stop Checkbox PLC If this is...

Страница 45: ...camera the transport speed If the supply of parts is interrupted for a long period the Checkbox will show the fault message E 05 or the warning F 05 see chapter A 1 2 TEACH mode In the TEACH mode the...

Страница 46: ...H mode back to AUTO mode as fol lows S Press the START STOP button Operating status AUTO The START STOP button shows a red light permanently 1 5 Display Parts type 1 tolerance 5 Switching off The Chec...

Страница 47: ...ew Code E Type Explanation 01 19 Ambient fault Fault in the power supply the parts supply dirty lens etc 20 21 Recognition fault Orientations or sample parts cannot be distinguished 40 43 Data fault T...

Страница 48: ...ally to the STOP status The user must then intervene When the cause of the fault has been eliminated the fault messages warnings must be quitted before the Checkbox can start again 1 Eliminating the c...

Страница 49: ...The I O module 3 1 Festo P BE CB COMP EN en 0211a Chapter 3...

Страница 50: ...3 The I O module 3 2 Festo P BE CB COMP EN en 0211a Contents 3 The I O module 3 1 3 1 Interfaces 3 3 3 2 ACTUATORS 3 5 3 3 BUFFER FEEDER 3 7 3 4 DIAG 3 10...

Страница 51: ...following machine 24 V power outputs for controlling the supply system small parts conveyor and the transport system conveyor device 3 Connecting a diagnostic PC for diagnosing the system visualizing...

Страница 52: ...en 0211a I O signals Electrical characteristics Outputs Maximum current loading per channel 700 mA Maximum sum current of all outputs ACTUATORS 2 1 A BUFFER 1 4 A PNP switching Inputs Input current 3...

Страница 53: ...the actuators input I 19 Ext Fault is provided on the plug PLC In the event of a fault this input will switch the Checkbox PLC to fault status E 01 by means of a pressure switch The Checkbox can cont...

Страница 54: ...be set from rest potential 0 V to 24 V DC and the good part will be delivered at the end of the transport device Output Signal level example of configuration Actuator 1 The 24 V DC signal is present...

Страница 55: ...all parts conveyor 1 4 3 2 3 GND Reference voltage for sensors 1 2 5 I 4 Buffer Buffer zone sensor 1 5 Do not connect As an option direct connection with a Festo Duo cable is also possible see chapter...

Страница 56: ...sensor type normally open closed Connecting 1 or 2 buffer zone sensors only Checkbox PLC see chapter 4 3 5 Signal delay Minimum sensor signal duration for Buffer zone empty or Buffer zone full Please...

Страница 57: ...ll The display switches to Full Good parts are blown down After the preset time e g 30 s the small parts conveyor will be switched off the conveyor device continues to run 1 Factory presetting 2 To be...

Страница 58: ...n switch the Checkbox from the operat ing mode to the diagnostc mode In the diagnostic mode the Checkbox transmits additional information via the diagnostic interface No parts will be checked during t...

Страница 59: ...Festo P BE CB COMP EN en 0211a Further information on commissioning optimizing and moni toring the Checkbox via the diagnostic interface can be found in the documentation for the software packages Ch...

Страница 60: ...3 The I O module 3 12 Festo P BE CB COMP EN en 0211a...

Страница 61: ...I O module extensions of the Checkbox PLC 4 1 Festo P BE CB COMP EN en 0211a Chapter 4...

Страница 62: ...extensions of the Checkbox PLC 4 1 4 1 Interfaces 4 3 4 2 ENCODER 4 4 4 3 PLC 4 6 4 3 1 Start stop mode 4 8 4 3 2 Selecting the parts type 4 10 4 3 3 Counter function 4 11 4 3 4 Actuators 4 13 4 3 5 B...

Страница 63: ...are placed on the accuracy of the length 2 Connecting two buffer zone sensors for controlling the transfer of the parts to the following machine 24 V power output for controlling the supply system sma...

Страница 64: ...re the operating system version when you switch on your Checkbox PLC see chapter 2 4 Commission ing switching on Operating system E can be found in In ternet under the address www festo com Business A...

Страница 65: ...n 0211a Connect only suitable rotary pulse generators Encoder from the Festo range Use operating system version E In order to display the conveyor belt speed press the button STATUS TEACH in AUTO mode...

Страница 66: ...der the following conditions current consuming devices can be supplied with power via pin 4 GND and pin 7 24 V Connect only current consuming devices which return the complete current to the Checkbox...

Страница 67: ...check 1 I 18 Start new counting cycle O 22 Target number reached Controlling the transfer position Good parts O 1 Actuator 1 Incorrectly orientated parts incorrect parts type O 2 Actuator 2 Bad foreig...

Страница 68: ...will be switched to fault status E01 by means of a pressure switch 1 Counter function and special function External sensor cannot be used at the same time 2 De activated at the factory Function can b...

Страница 69: ...tatus with start or stop is sent to the controller via O 21 Checkbox ready Pulse time diagram Timing requirement to the higher order controller 24 V Power supply Pin O 7 PLC_Power Pin I 20 20 Type sel...

Страница 70: ...nals at the inputs are then set according to the binary coding of the desired parts type see following table The signals must be applied continuously before the Checkbox PLC can start again Binary co...

Страница 71: ...ill be discontinued if the Checkbox is switched off operating voltage off The current counter states will be deleted When the Checkbox is switched on it will start a new counting cycle Remove therefor...

Страница 72: ...rder to start the counting cycle the signal LOW HIGH LOW must be present at input I 18 Pin Signal level Meaning I 18 LOW HIGH LOW Starts the new counting cycle O 22 HIGH Preselected counter status rea...

Страница 73: ...ault is provided on the plug PLC In the event of a fault this input will switch the Checkbox PLC to fault status E01 by means of a pressure switch Time reaction Note the following when evaluating the...

Страница 74: ...2 O 8 24 V power output for controlling a small parts conveyor feeder O 3 O 4 0 V reference voltage Buffer zone sensors I 4 I 12 Buffer zone sensor 1 I 13 Buffer zone sensor 2 Small parts conveyor Tim...

Страница 75: ...delay Buffer zone sensors Sensor configuration With CheckKon the Checkbox PLC can be configured for oper ation with either one or two buffer zone sensors see Fig 4 2 Please note Leave non used sensor...

Страница 76: ...e display switches to Full Good parts are returned After the preset time the small parts conveyor will be switched off the conveyor device continues to run 1 Factory presetting 2 To be set with CheckK...

Страница 77: ...ere is a fault E60 Ambient recognition or memory fault E60 Hardware fault HIGH LOW Yellow There is a warning LOW HIGH Green Faultless operation LOW LOW By means of factory configuration or subsequent...

Страница 78: ...in Signal level Meaning I 11 HIGH Button lock LOW Button enable Display with control panel lock Lock Continuous display in the stop status Display duration 1 5 s when the START STOP button is pressed...

Страница 79: ...Teaching parts 5 1 Festo P BE CB COMP EN en 0211a Chapter 5...

Страница 80: ...OMP EN en 0211a Contents 5 Teaching parts 5 1 5 1 Preparing the teach procedure 5 3 5 2 The teach procedure 5 5 5 2 1 Positioning sample parts 5 7 5 2 2 Observe the scatter of characteristics 5 8 5 2...

Страница 81: ...which are important for the distinguishing pro cess Small rotationally symmetric parts are particularly suit able Non rotationally symmetric parts can however also be checked if a pre orientation of t...

Страница 82: ...he characteristics which a part classified as Good possesses Use different sample parts with a usual scatter of fea tures With the scatter of sample parts you can determine the extent to which test pa...

Страница 83: ...Further information can be found in the CheckOpti manual S Switch the Checkbox to the stop status S Start the conveyor device Operating status STOP The START STOP button shows a green light perma nen...

Страница 84: ...of characteristics during scanning see chapter 5 2 2 5 Scan the sample parts of the parts type one after the other in all intended orientations see chapter 5 2 3 6 Press the START STOP button in orde...

Страница 85: ...S Carry out the teach procedure as realistically as possible Use e g the conveyor device and supply device intended for later operation S Place the sample parts on the conveyor band one after the othe...

Страница 86: ...er If the Good parts are allowed to differ greatly from each other the teach procedure can be continued The following factors influence the scatter of characteristics parts geometry different contours...

Страница 87: ...STOP button shows a red light permanently 1 o2 Display Parts type 1 orientation 2 The STATUS TEACH button lights up briefly when the sample part is registered 2 Scanning the sample parts in the new o...

Страница 88: ...ation was taught several times by mistake S Repeat the teach procedure Make sure that the sample parts are positioned in accordance with the orientation shown The nominal orientation is too similar to...

Страница 89: ...Testing parts 6 1 Festo P BE CB COMP EN en 0211a Chapter 6...

Страница 90: ...en 0211a Contents 6 Testing parts 6 1 6 1 The test procedure 6 3 6 2 Test mode 6 3 6 3 Influence of the tolerance 6 6 6 4 Assessing the test results 6 8 6 4 1 Visual check 6 8 6 4 2 Checking the featu...

Страница 91: ...the Checkbox to the AUTO mode Operating status AUTO The START STOP button shows a red light permanently 1 5 Display e g parts type 1 tolerance 5 S Use good bad and incorrectly orientated test parts f...

Страница 92: ...al check chapter 6 4 1 Checking the features chapter 6 4 2 Checking the orientation chapter 6 4 3 CheckOpti If the quality check and the position recognition for the parts assortment is not sastisfact...

Страница 93: ...he START STOP button Operating status STOP The START STOP button shows a green light perma nently STOP The display shows STOP S Protect the teach data against undesired modifications with the CheckKon...

Страница 94: ...h lie exactly within the band width of the scanned sample parts Set at least 1 tolerance You can then be sure that good parts are correctly classified despite minimum position deviations Setting the t...

Страница 95: ...h are suitable as reference for good or bad parts The recognition specific fea tures should lie where possible in the border range good bad S Vary the tolerance so that the following test part devi at...

Страница 96: ...ke sure that they are correctly output at the delivery positions for good bad or incorrectly orientated parts Observe the explanations on the test procedure in the next chapter If necessary optimize t...

Страница 97: ...x ascertains whether the orientation of the test part just scanned can be classified with the orientations of the sample part The uncertainty of the orientation recognition is shown for 1 5 seconds af...

Страница 98: ...6 Testing parts 6 10 Festo P BE CB COMP EN en 0211a...

Страница 99: ...Maintenance 7 1 Festo P BE CB COMP EN en 0211a Chapter 7...

Страница 100: ...7 Maintenance 7 2 Festo P BE CB COMP EN en 0211a Contents 7 Maintenance 7 1 7 1 General information 7 3 7 2 Cleaning 7 4...

Страница 101: ...rning Switch off the following power supplies before cleaning or undertaking maintenance work the compressed air supply the voltage supplies Laser radiation The Checkbox is a device of laser class 2 a...

Страница 102: ...site Faultless functioning of the Checkbox optics can only be guar anteed if the glass surfaces are kept clean and not scratched Clean the glass surfaces on the prism supports if they are dirty with...

Страница 103: ...Technical appendix A 1 Festo P BE CB COMP EN en 0211a Appendix A...

Страница 104: ...use of faults A 3 A 1 2 Fault messages and warnings A 4 A 2 Status displays on the control panel A 9 A 3 Examples for ascertaining the features A 12 A 3 1 Bandwidth and tolerance A 12 A 3 2 Scatter of...

Страница 105: ...correct parts type via external type preselection Bad test parts are accepted by the device as good parts Tolerance set too high Deviations for the Checkbox not recognized Reduce tolerance With Check...

Страница 106: ...Quit fault message Press the START STOP button 3 Start the Checkbox Press the START STOP button Depending on the customer specific design of the Checkbox or the configuration with CheckKon the follow...

Страница 107: ...ifference in tempera ture between the Checkbox and the environment Avoid large differences in temperature Camera registers lower range of conveyor device Max parts length exceeded With CheckKon Correc...

Страница 108: ...x parts length correct Set the device so that the parts follow each other at a recognizable distance E07 Optical fault reduced brightness Clean the glass surfaces on the prism supports E08 Only in ope...

Страница 109: ...a are not clear When the device is switched on again the saved TEACH data are no longer OK Repeat the teach procedure Check environment for non CE conform devices Check that all electrical connections...

Страница 110: ...of holes or is semi transparent Conveyed part Speed of conveyor belt has been modified With CheckKon Increase conveyor belt speed Increase exposure time dividing factor Vary grey value threshold Limi...

Страница 111: ...1 5 or TEACH mode display e g 1 o1 START STOP Continuous green light Controller is switched off STATUS TEACH Flashes New part passes the camera START STOP and STATUS TEACH Flashes red Flashes yellow F...

Страница 112: ...ple 2048 pixels Stop The Checkbox is in the stop status Display with control panel lock Lock Display in the stop status or for 1 5 s when the START STOP button is pressed Blocking the keys START STOP...

Страница 113: ...ng tool or optimized teach data CheckOpti Display during test procedure Value 1 5 Tolerance value for the current parts type 1 Number Number of the parts type 2 Number Tolerance in 1 Number Checkbox C...

Страница 114: ...ds Tolerance T specifies the per cent increase in the bandwidth of each feature related to the average value of the feature Cmax tol Cmax A T 100 Cmin tol Cmin A T 100 B Cmax tol Cmintol Cmax Cmin 2 T...

Страница 115: ...cedure 60 60 61 65 60 Therefore A 61 2 mm Cmax 65 mm Cmin 60 mm T 5 Average value of the length Length maximum Length minimum Tolerance B Cmax Cmin 2 T A 100 B 65 60 2 5 61 2 100 B 11 12 1 2 68 06 65...

Страница 116: ...ue of the feature Feature maximum Feature minimum Scatter of characteristics Example Ascertaining the scatter of characteristics for the feature Length of a conveyed part The following values are take...

Страница 117: ...feature Current feature measurement Lower limit of bandwidth incl tolerance Feature deviation Example Ascertaining the deviation for the current feature Length of a conveyed part Cactual 61 C xxx A T...

Страница 118: ...nt feature measurement Upper limit of bandwidth incl tolerance Feature deviation Example Ascertaining the deviation for the current feature Length of a conveyed part Cactual 64 C xxx A The following v...

Страница 119: ...eference voltage for sensors switched off in the stop status Ready to operate Control for transport device 4 3 O 2 Feeder Controlling the supply system small parts conveyor 1 2 3 GND Reference voltage...

Страница 120: ...ctor plug DIAG I 1 Receive data of the Checkbox 4 3 O 2 Send data of the Checkbox 4 3 3 Data GND 4 Screening shield 1 2 Interface for diagnostic PC Cable type KDI SB202 BU9 Pin Checkbox PLC ENCODER co...

Страница 121: ...to P BE CB COMP EN en 0211a Checkbox PLC Connector socket PLC All outputs are electronically limited to max 700 mA Maximum sum current 1 A 1 3 7 4 8 12 13 16 21 17 22 24 Pin assignment of connector so...

Страница 122: ...nal sensor I 11 grey pink IN24_Key_Inhibit Button lock I 12 red blue IN24_Jam1 Buffer zone sensor 1 I 13 white green IN24_Jam2 Buffer zone sensor 2 O 14 brown green OUT_PWM Do not connect 15 white yel...

Страница 123: ...O 1 O 3 Actuator 3 Internal wiring of the connections BUFFER FEEDER and PLC BUFFER FEEDER PLC Funktion O 1 O 21 24 V reference voltage of buffer zone sensor Ready to operate Control conveyor device O...

Страница 124: ...Tested as per DIN IEC 68 EN60068 part 2 6 1 g acceleration at 9 27 Hz 5 g acceleration at 60 150 Hz Shock Tested as per DIN IEC 68 EN60068 part 2 27 30 g at 11 ms duration Protection class as per EN 6...

Страница 125: ...t 30 mA Logical 1 VIN 15 V Logical 0 VIN 5 V Camera and lighting Camera resolution 6 100 mm Exposure time 128 1000 s Laser class Class 2 as per EN 60825 1 Class II as per CFR 21 1040 10 USA Conveyed p...

Страница 126: ...screws in correct position for mounting 4 5 items s Axes 18x25 mm for quality check 8 items s Bolts 5x50 mm tested and in correct position 2 items s The conveyor rate depends on the size of the compon...

Страница 127: ...ameter 40 mm SOEZ RFS 40 165364 One way light barrier Sender 24 V power supply required SOEG S Q30 K L 165352 Receiver Can be connected directly to Duo cable SOEG R Q30 S 2L 165323 Optical waveguide d...

Страница 128: ...sors cylindrical construction form with standard switching distance can be connected directly to Duo cable Fitting diameter 4 mm SIEN 4B PO S L 150367 6 5 mm SIEN 4B PO S L 150383 Connections BUFFER F...

Страница 129: ...GD 13 5 NTSD WD 18493 18526 18527 Connecting kit Dovetail profile HMSV 12 177658 Software CheckKon CheckKon DE CheckKon EN CheckKon ES CheckKon FR CheckKon IT CheckOpti CheckOpti DE CheckOpti EN P SW...

Страница 130: ...A Technical appendix A 28 Festo P BE CB COMP EN en 0211a...

Страница 131: ...Index B 1 Festo P BE CB COMP EN en 0211a Appendix B...

Страница 132: ...B Index B 2 Festo P BE CB COMP EN en 0211a Contents B Index B 3...

Страница 133: ...25 A 27 ACTUATORS 3 5 A 26 Actuators 3 5 4 13 Assess Teach data 6 3 Assessing the test part 6 8 AUTO XIII 2 16 B Bad part XIV Bandwidth 6 6 A 12 Belt speed 4 5 Buffer zone 1 9 Hysteresis 1 5 1 11 Sect...

Страница 134: ...s 2 8 Control panel 2 15 Function 1 5 1 6 CheckKon 1 4 4 11 A 27 CheckOpti 1 4 6 4 A 27 Cleaning 7 4 Connection 2 8 Assignment A 17 Fitting the electric components 2 9 Internal wiring A 21 Control pan...

Страница 135: ...agnostic interface 3 10 Dimensions A 24 Display 2 15 Documentation XII Duo cable A 17 A 26 E Eliminating Faults A 4 EMC 2 11 2 13 A 22 Encoder 4 4 A 27 F Fault 2 19 Eliminating faults A 3 External 4 8...

Страница 136: ...FFER FEEDER 3 7 DIAG 3 10 ENCODER 4 4 PLC 4 6 L Laser radiation IX Exit opening 2 3 Laser class VII XIII 7 3 Warning notice 2 4 Laser radiation Warning notice 7 3 Lock 4 18 A 10 M Maintenance 7 3 O Op...

Страница 137: ...time diagram 4 9 Change of parts types 4 10 Counter status check 4 12 Switch on delay of the small parts conveyor 4 15 R Rectifying Faults 2 19 S Sample parts XIV 5 4 5 7 Scatter of characteristics XI...

Страница 138: ...group VIII TEACH XIV 2 17 Teach data XIV Teach procedure XIII 1 7 5 5 Preparation 5 3 Test mode 6 3 Test part XIV Deviation 6 4 6 8 A 11 A 15 Orientation 6 4 6 9 A 11 Test procedure XIV 1 8 6 3 Time...

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