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Multi Boring Machine

FD 21 professional

4 Transport, packaging and storage

4.1 Safety instructions

4.2 Transport inspection

Upon arrival, inspect the shipment to ensure that it is

complete and has not suffered any damage.

If any transport damage is visible, do not accept the deli-

very or only accept it with reservation. Record the scope

of the damage on the transport documents/delivery note.

Initiate the complaint process.

For all defects that are not discovered upon delivery, be

sure to report them as soon as they are recognised as

damage claims must be filed within a certain period, as

granted by law.

4.3 Packaging

If no agreement has been made with the supplier to take back the packaging materials, help to protect the environ-

ment by reusing the materials or separating them according to type and size for recycling.

Note: Help preserve the environment!

Packaging materials are valuable raw materials and in many cases they can be used again or expediently

reprocessed or recycled.

Attention! Dispose of the packaging materials in an environmentally friendly way and always in accordance

with local waste disposal regulations. If applicable, contract a recycling firm to dispose of the packaging mate-

rials.

Warning! Risk of injury!

There is a risk of injury as a result of falling parts while transporting, loading or unloading the machine.

Attention! Risk of material damage!

The machine can be damaged or destroyed if it is subjected to improper handling during transport.

For this reason the following safety instructions must be observed:

• Never lift loads over a person.

• Always move the machine with the utmost care and

caution.

• Only use suitable lifting accessories and hoisting

devices that have a sufficient load-carrying capacity.

• The machine should never be lifted by its protruding

parts (e.g. working table).

• Consider the machine's centre of gravity when trans-

porting it (minimise the risk of it tipping over).

• Take measures to prevent the machine from slipping

sideways.

• Ropes, belts or other hoisting devices must be

equipped with safety hooks.

• Do not use torn or worn ropes.

• Do not use knotted ropes or belts.

• Ensure that ropes and belts do not lie against sharp

edges.

• Transport the machine as carefully as possible in order

to prevent damage.

• Avoid subjecting the machine to shocks.

When transporting the machine overseas, ensure that

the packaging is airtight and that a desiccant is

added to protect the metal parts against corrosion.

Transport, packaging and storage

Содержание FD 21 professional

Страница 1: ... Setup and installation V I D E O http fg am fd21install User manual Multi Boring Machine FD 21 professional Keep this manual handy and in good condition for continual reference Dok ID 432010 911_02 Englisch 2019 04 11 Translation ...

Страница 2: ...nt or additional functions and buttons are available e g machines with special functions For the safety of all personnel it is necessary to study this manual thoroughly before assembly and operation This manual must be kept in good condition and should be considered as part of the machine Furthermore the manual must be kept to hand and within the vicinity of the machine so that it is accessible to...

Страница 3: ...ersonnel requirements 9 2 7 Machine hazards 10 2 8 Personal protective equipment 11 2 9 Other risks 11 3 Technical specifications 12 3 1 Dimensions and weight 12 3 2 Electrical connection Drive motor 13 3 3 Compressed air supply 13 3 4 Tooling Mortising spindles 13 3 5 Chip extraction 14 3 6 Particle emission 14 3 7 Noise emission 14 4 Transport packaging and storage 16 4 1 Safety instructions 16 ...

Страница 4: ...ly 26 6 1 Overview 26 6 2 Data plate 27 6 3 Operation and display elements 27 6 4 Accessories 28 6 4 1 Additional pneumatic clamp 28 6 4 2 Tool holder Fence sockets 29 7 Making adjustments and preparations 30 7 1 Safety instructions 30 7 2 Clamping tools in the quick change chuck 30 7 3 Clamping the quick change chuck with tools to the spindle 31 7 4 Mortising height adjustment Mortising depth adj...

Страница 5: ...e boring 41 8 6 5 Frame of 90 dowel joint 42 8 6 6 Frame of 45 dowel joint 42 9 Service 43 9 1 Safety instructions 43 9 2 Maintenance schedule 43 9 3 General maintenance instructions 44 9 4 Cleaning and lubrication 44 10 Faults 46 10 1 Safety instructions 46 10 2 What to do if a fault develops 46 10 3 What to do after rectifying the fault 46 10 4 Faults causes and repairs 47 10 4 1 Altering the he...

Страница 6: ...ntion regulations and general safety regulations Before beginning any work on the machine ensure that the manual in particular the chapter entitled Safety and the respective safety guidelines has been read in its entirety and fully understood This manual is an integral part of the machine and must therefore be kept in the direct vicinity of the machine and be accessible at all times If the machine...

Страница 7: ...ils may be found on our website www felder group com 1 6 Spare parts If unauthorised spare parts are fitted into the machine all warranty service compensation and liability claims against the manufacturer and their contractors dealers and representatives shall be rejected Use only genuine spare parts supplied by the manufac turer 1 7 Disposal If the machine is to be disposed of separate the compo ...

Страница 8: ... is only permitted with the express written consent of the manufacturer Operational safety is guaranteed only when the machine is used for the intended purposes The term proper use also refers to correctly observing the operating conditions as well as the specifications and instructions in this manual The machine may only be operated with parts and original accessories from the manufacturer 2 2 Ma...

Страница 9: ...ce maintenance overhaul must be clearly defined and strictly observed Only those persons who can be expected to carry out their work reliably may be given permission to work on or with the machine Personnel must refrain from working in ways that could harm others the environment or the machine itself It is absolu tely forbidden for anyone who is under the influence of drugs alcohol or reaction imp...

Страница 10: ...sis and correspond to state of the art technology The machine is considered operationally safe when used properly Nevertheless there are some remaining risks that must be considered The machine runs at high electrical voltage Before carrying out any maintenance cleaning and repair work switch off the machine and ensure that it can not be accidentally switched on again When carrying out any work on...

Страница 11: ...ourself in particular when changing the tooling Risk of injury due to ejected work pieces and parts of work pieces e g branches chips Risk of injury from workpiece kickback Hearing damage as a result of high noise levels Risk of damage to health from dust especially when working hard woods Risk of injury through being crushed cut caught wound up or sliced 2 9 Other risks Warning Risk of injury Eve...

Страница 12: ...1123 mm total length E 1078 mm total length E1 Option 3000 mm Work bench F Width x Depth 900 x 380 mm Net weight 340 kg Operating room temperature 10 to 40 C Machine including packaging Length x Width x Height 1200 x 1160 x 1400 mm Transport width min 850 770 mm Weight approx 400 kg Storage temperature 10 to 50 C with average sized equipment Contact service technician 3 Technical specifications Fi...

Страница 13: ...5 kW S6 operation under load and intermittent service 40 relative operating factor Electrical connection mains voltage according to specification plate 10 Safeguarding see circuit plan Power supply cord H07RN F 5x2 5 mm Triggering characteristic C 3 3 Compressed air supply 3 4 Tooling Mortising spindles Note We recommend that only original Felder tools are used Felder catalogue Specifications 3 2 ...

Страница 14: ...an inference cannot be made about whether additional safety measures need to be imple mented Factors which can significantly affect the emis sion level that presently exists at the workplace include duration of the effect characteristics of the workspace and other ambient influences The permissible workplace values may also differ from country to country Neverthe less this information is provided ...

Страница 15: ...15 Multi Boring Machine FD 21 professional Specifications ...

Страница 16: ...f applicable contract a recycling firm to dispose of the packaging mate rials Warning Risk of injury There is a risk of injury as a result of falling parts while transporting loading or unloading the machine Attention Risk of material damage The machine can be damaged or destroyed if it is subjected to improper handling during transport For this reason the following safety instructions must be obs...

Страница 17: ...eme temperature fluctuations condensation build up Apply a coat of oil to all bare machine parts corrosi on protection When storing for longer than 3 months apply a coat of oil to all bare machine parts corrosion protection Regularly check the general condition of all parts and the packaging If necessary refresh or re apply the coat of anti corrosive agent If the machine is to be stored in a damp ...

Страница 18: ...ine frame Unloading ramp Transport with a forklift truck 1 Move the forks of the forklift truck so they fit into the pallets slots 2 Transport the machine according to the enclosed transport and assembly instructions Slots in the pallet Fig 4 3 Transport with a forklift truck Transport packaging and storage Attention Heavy dead weights can easily cause an injury Depending on the equipment two or t...

Страница 19: ...ty when hoisting the machine danger of overturning Note Ensure that there is sufficient space to work around the machine In order to maintain and operate the machine properly it must be set up at least 500 mm away from the wall parallel to the work direction measurement X To operate and maintain the machine leave a min of 2000 mm space all around the machine Push the forks under the gaps in the ma...

Страница 20: ...ficient light at the workstation Ensure there is sufficient clearance for or from neighbouring workstations To operate and maintain the machine leave a min of 2000 mm space all around the machine Setup and installation Attention Risk of material damage Only operate the machine in ambient temperatures from 10 C to 40 C If the instructions are not followed damage may occur to bearings Warning Risk o...

Страница 21: ...d 5 3 Positioning and levelling the machine Fig 5 2 Positioning the machine 5 4 Assembly 1 Transport the machine to the installation site as instructed in the Transport chapter and the enclo sed transport or installation instructions 2 Position the machine with the aid of a spirit level to ensure that the machine functions precisely and operates smoothly Even out uneven floors by setting the adjus...

Страница 22: ...Option quick adjustment Loosen the thumb screws from the locking 1 Loosen the thumb screw Remove the fence guide see previous description 2 Mount lateral stop extension fence onto the lateral clamps 3 Stop extension should be inserted far enough to reach endstops 4 Screw the thumb screw in tightly Tighten the clam ping lever Thumb screw U clamp Positioning pin Guide Stop extension 5 4 2 Lateral st...

Страница 23: ...ng lever coupling system Thumb screws Stop extension Fence screw Position the vertical borer See chapter entitled Making adjustments and preparations Drill unit tilt 1 Release the clamping lever 2 Mount lateral stop extension fence onto the lateral clamps 3 Stop extension is pulled fully to the front up to stop 4 Tighten the clamping lever 5 The second stop extension should be mounted on the oppos...

Страница 24: ...e first time Check for obvious defects on a daily basis and the efficiency on a monthly basis The dust extractor must be connected to the machine in such a manner that it runs in unison with the machine The dust extraction hoses must be electrically conducti ve and grounded to prevent electrostatic build up Use dust extractors with reduced dust emission to clean dust from the machine Note As a rul...

Страница 25: ...s The unit must only be used in TN Systems neutral connected to earth only 3x400V Power supply cable H07RN F at least 5x 2 5 rotary current motor or 3x 2 5 alternating current motor Safeguarding Power supply cord see Technical data The power supply cable must be protected against damage e g armoured conduit The power supply cable must be laid in such a way so it does not overbend or chafe and ther...

Страница 26: ...teral clamp support Lateral stops BLSingle hand clamping lever Lateral stops BMHand wheel Mortising height adjustment incl display BNMortising depth adjustment incl display BODepth stop BPDepth stop e g for 37mm line boring BQFence extensions incl two crosscut stops BRPressure connection point including regulator filter and water blocker BSFoot pedal for drill cycle BTFence sockets 6 Assembly 6 1 ...

Страница 27: ...r entitled Operation Mortising work sequence Main switch O Mains voltage off I Mains voltage on Mode switch Spindle motor O Spindle does not turn I Spindle motor engages Foot pedal for drill cycle Switch Drill unit tilt Regulating operating speed of drill unit Assembly 6 2 Data plate Fig 6 2 Data plate Fig 6 3 Operation and display elements The data plate can be found on the right hand side of the...

Страница 28: ...ctions Assembly 6 4 Accessories Additional pneumatic clamp Order no 432 310 Assembly Disconnect the machine from the mains power supply Remove the machine from the compressed air supply system and vent the remaining compressed air Compressed air supply connection remove left clamp Mount standard T piece Pneumatic hose mount connector Workpiece clamp fix on the cross bar Pneumatic hose mount new cl...

Страница 29: ...kets Order no 432 316 Assembly Required tools Allen key 3 5 mm Spanner SW 7 10 mm Fence sockets BMAllen screws M4 x 35 mm BNShims 6 x BOHexagon nut M4 3 x Tool holder CMAllen screws M6 x 16 mm CNHexagon nut M6 4 x Fig 6 8 Tool holder Fig 6 9 Fence sockets Fig 6 10 Applications Applications Stop extension Side stop Quick change chucks Stop extension Side stop ...

Страница 30: ...quipment according to the instructions and check that it functions properly Warning Risk of injury Improper adjustment and setup work can lead to serious physical injury or material damage For this reason this work may only be carried out by authorised trained personnel who are familiar with how to operate the machine and in strict observance of all safety instructions Warning Danger Electric curr...

Страница 31: ...the reading magnifier Clamp the clamping lever Hand wheel Mortising height adjustment Single hand clamping lever Note Because of different tool lengths read the different bore lengths from the different scales horizontal boring scale value mortising depth vertical boring scale value mortising depth minus 8 mm Warning Risk of injury Risk of material damage Remove all the unused drill bits 7 3 Clamp...

Страница 32: ...Keep hands away from the boring unit during tilting Beware of any possible collisions with stops and work pieces Prior tilting Check switch position see sticker with horizontal drill 0 with vertical drill 90 Clamping lever Drill unit tilt Scale Switch Drill unit tilt Clamping lever 1 Switch off the machine 2 Remove tools and stops from the work bench 3 Switch machine on 4 During forward movement a...

Страница 33: ...m the locking 3 Open cam lever and move fence 4 Side measurement is read from the magnifying lens 5 Tighten side stop single hand clamp lever Single hand clamping lever Thumb screw Scale Lens Option quick adjustment Preparations 1 Loosen the clamping screw 2 Lock pins Move to the desired position 3 Tighten the clamping screw 4 Fine adjustment Correct the misadjustment with the setting screw Calibr...

Страница 34: ...ck pins Move to the desired position 3 Pull both threaded pins tight on both sides 4 Fine adjustment Correct the misadjustment with the setting screw The crosscut stop can be positioned freely along the fence If required the end stop can be folded back 1 Loosen the thumb screw 2 Move the cross stop to the desired position The mea surement rip capacity is read from the magnifying lens 3 Tighten the...

Страница 35: ...s on cast iron table mitre fence Middle strip Adjustment gauge Positioning pin Fig 7 12 mitre fence Middle strip Fig 7 13 Adjustment gauge Fig 7 11 Workpiece clamp 1 Switch off the machine 2 attach the tool to the required stop 3 Loosen clamping bolt 4 Workpiece clamp is brought sideways on the pneu matic clamp into the desired position 5 Tighten clamping bolt 6 By pulling the knob up to the heigh...

Страница 36: ... commencing any work with the machine inspect it to ensure that it is complete and in technically good condition Ensure that there is sufficient space to work around the machine Keep the work area orderly and clean Components and tools that are not put in their correct place or put away may be the cause of accidents Ensure all compressor rods are correctly positioned in order to securely clamp the...

Страница 37: ...m the main power supply Emergency stop Foot pedal for drill cycle return The machine is stopped automatically Main switch Mode switch Fig 8 1 Control panel Operation Warning Risk of injury due to insufficient preparation It is only permitted to switch on the machine if for the work at hand the required preconditions are fulfilled and any preliminary work is completed Therefore the adjusting fittin...

Страница 38: ...ed bore feeder engages the borers bore to the depth specified 4 Foot pedal for drill cycle return bore feeder turns off the borers leave the work piece Spindle motor turns off Workpiece clamp dissolve 5 If you are not going to continue working switch off the machine and secure it against being turned on again accidentally Warning Risk of injury Risk of material damage Remove all the unused drill b...

Страница 39: ...adjust mortising height Horizontal drilling Drilling height material thickness Process step 3 Adjusting the boring depth Mortising depth 2 3 of the dowel length 1 3 of the remaining length must be smaller than the materi al thickness The mortising depth compensation is 8 mm Example mortising depth horizontal 20 mm mortising depth vertical 12 mm Process step 4 Clamp positioning Process step 5 set t...

Страница 40: ...ss step 2 position the attachments required Process step 3 vertical bore to fixed intermediate stop Alternative procedure to that in Corpus 90 degree dowel connection Process step 1 pivot the boring head to 45 degrees Process step 2 Check depth required Adjust as necessary 8 6 2 Fixed 90 dowel joint 8 6 3 45 dowel joint Fig 8 6 Fixed 90 dowel joint Fig 8 7 45 dowel joint Operation ...

Страница 41: ...of boring tools Process step 2 Mount the required longitudinal stop Fix stop at 37 mm Correctly zero the boring head Check depth required Adjust the inline hole stop depth against the scale as required Process step 3 undertake boring 8 6 4 In line hole boring Fig 8 8 In line hole boring Operation Note with vertical drill Mortising height adjustment 0 mm See chapter entitled Depth stop with vertica...

Страница 42: ...rees Process step 2 adapt boring depth to correct length of dowels Alternative procedure to that in Corpus 90 degree dowel connection Process step 1 set up to 90 degrees Process step 2 adapt boring depth to correct length of dowels 8 6 6 Frame of 45 dowel joint Fig 8 10 Frame of 45 dowel joint 8 6 5 Frame of 90 dowel joint Fig 8 9 Frame of 90 dowel joint Operation ...

Страница 43: ... area orderly and clean Components and tools that are not put in their correct place or put away may be the cause of accidents Ensure that there is sufficient space to work around the machine Following the maintenance work reinstall the guards and check that they are functioning properly Warning Risk of injury Improper maintenance can cause serious injury or damage For this reason this work may on...

Страница 44: ...ervice Attention Risk of material damage Only high quality machine grease order nr 10 2 002 may be used Spray oils such as graphite and Mos2 oils may damage the guide tracks Attention Risk of material damage Never use caustic or abrasive detergents 9 4 Cleaning and lubrication Fig 9 1 Cleaning agents We recommend that dust and chips are cleaned off the machine on a daily basis especially from the ...

Страница 45: ...45 Multi Boring Machine FD 21 professional Service ...

Страница 46: ...o do after rectifying the fault Faults Warning Risk of injury Repairing faults incorrectly can result in personal injury or damage to the machine For this reason this work may only be carried out by authorised trained personnel who are familiar with how to operate the machine and in strict observance of all safety instructions Warning Danger Electric current Work on electrical fittings may only be...

Страница 47: ...k motor direction Check right left drill mount Workpiece slipping Check pneumatic arm clamp Hold down doesn t clamp workpiece Vertical adjustment of clamp Check height of clamp Compressed Air not present Air supply pressure too low Check pressurized supply Check display pressure Boring head doesn t pivot completely Head still clamped Check hand clamp levers Compressed Air not present Air supply pr...

Страница 48: ...he extension as a lateral stop Fig 10 2 Error correction Faults 10 4 1 Altering the head of the spindle holder Fig 10 1 Altering the head of the spindle holder Clamping screws Adjusting screw Setscrew Digital display Drilling height To set the head of the spindle head 1 parallel to the workbench 2 1 Switch the machine off and ensure that it cannot be switched on again 2 Loosen the clamping screws ...

Страница 49: ... screw Error correction with the handwheel Side stop or Mortising height adjustment Tighten the clamping screw Do not overtighten Machine a sample workpiece again Repeat the adjustment process if required Clamping screw Handwheel Side stop Handwheel Mortising height adjustment Check by boring Switch the machine off and ensure that it cannot be switched on again 1 Loosen the clamping screws 4x 2 Lo...

Страница 50: ...affixed to the machine Modifying or altering the machine without the express written agreement of the manufacturer shall render the warranty null and void The signatory of this statement is the appointed agent for the compilation of the technical information Johann Felder Managing Director FELDER KG KR FELDER STR 1 A 6060 Hall in Tirol Declaration of Conformity Manufacturer Felder KG KR FELDER STR...

Страница 51: ...51 Dübellochbohrmaschine FD 21 professional Multi Boring Machine FD 21 professional ...

Страница 52: ...FELDER KG KR Felder Straße 1 A 6060 Hall in Tirol Tel 43 0 5223 58 50 0 Fax 43 0 5223 56 13 0 Email info felder at Internet www felder at ...

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