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2. Brake Fluid

DOT 3 Only Maintain level between

fill lines.

See “7. CONTROL”

As required; change

every two years or

200 hours

3. Transmission

Oil

SEA

80W/90GL5

See

“16. MAINTENANCE/

Transmission Lube”

Change annually or

at 100 hours

4.Front Gear Case

Oil

SAE

15W/40SG

See

“16. MAINTENANCE/

Front Gear Case Oil”

Change annually or

at 100 hours

5. Rear Gear Case

Oil

SEA

80W/90GL5

See

“16. MAINTENANCE/
Rear Gear Case Oil”

Change annually or

at 100 hours

Lubrication Recommendations

Item

Lube Rec

Method

Frequency



6. Front A-arm

Pivot Shaft

Grease

Locate fitting on pivot shaft

and grease with grease gun

Every 3 months or 50

hours

Содержание FAAT6000

Страница 1: ...ICLE IS NOT DESIGNED FOR USE ON RENTAL TRACKS OR RACING BEFORE OPERATING THIS VEHICLE THE OWNER AND EACH OPERATOR MUST HAVE READ AND HAVE AN UNDERSTANDING OF ALL THE INSTRUCTIONS FOR PROPER ASSEMBLY A...

Страница 2: ...N WARNINGS 16 6 V I N 32 7 CONTROL AND PARTS FUNCTIONS 33 8 STARTING THE ENGINE 46 9 VEHICLE BREAK IN PERIOD 47 10 RIDING GEAR 48 11 CARRYING LOADS 49 12 RIDING 51 13 CVT SYSTEM 63 14 BATTERY 66 15 EX...

Страница 3: ...ied with this product will help your ATV Make sure that you understand and follow all Warnings and Instructions in this material If you did not receive any of the material listed above please call you...

Страница 4: ...and follow all local state province and federal national riding laws and requirements Remember Respect your vehicle respect the environment and respect the property of others You are responsible for...

Страница 5: ...ny paved surfaces including sidewalks driveways parking lots and streets Never operate an ATV without wearing an approved helmet that fits properly You should also wear eye protection goggles or face...

Страница 6: ...s described in this manual Avoid hills with excessively slippery or loose surfaces Shift your weight to the uphill side of the ATV Never attempt to turn the ATV around on any hill until you have maste...

Страница 7: ...nd you when you operate in reverse When it is safe to proceed in reverse go slowly Avoid turning at sharp angles in reverse Always use the size and type of tires specified in this manual Always mainta...

Страница 8: ...FORE YOU BEGIN RIDING Read this manual thoroughly referring to the various areas which are being discussed on your machine Operating this vehicle carries with its responsibilities for your personal sa...

Страница 9: ...used throughout this manual to convey the following messages This is the safety alert symbol When you see this symbol on your machine or in this manual be alert to the potential for personal injury Y...

Страница 10: ...mation or instructions 3 SAFETY WARNING NOTE Warning decals have been placed on the vehicle for your protection Read and follow the instructions on each decal carefully In the event any decal becomes...

Страница 11: ......

Страница 12: ...1 2...

Страница 13: ...3 4...

Страница 14: ...5 6...

Страница 15: ...7 9...

Страница 16: ...8 10 11...

Страница 17: ...12...

Страница 18: ...13 14...

Страница 19: ...ion is not done severe injury or death could result Use the following checklist to verify your machine is in proper working order each time you ride Item Inspection procedure 1 Tire check condition an...

Страница 20: ...d axle nuts check that axle nuts are secured by cotter pins 8 Air cleaner element check for dirt clean or replace 9 Steering check for free operation noting any unusual looseness in any area 10 Loose...

Страница 21: ...nger WARNING POTENTIAL HAZARD Operating this ATV without proper instruction WHAT CAN HAPPEN The risk of an accident is greatly increased if the operator does not know how to operate the ATV properly i...

Страница 22: ...n approved helmet increases your chances of a severe head injury or death in the event of an accident Operating without eye protection can result in an accident and increases your chances of a severe...

Страница 23: ...ncluding sidewalks paths parking lots and driveways WHAT CAN HAPPEN Paved surfaces may seriously affect the handling and control of the ATV and may cause the vehicle to go out of control HOW TO AVOID...

Страница 24: ...sult in an accident HOW TO AVOID THE HAZARD Never consume alcohol or drugs before or while driving this ATV WARNING POTENTIAL HAZARD Operating this ATV at excessive speeds WHAT CAN HAPPEN Increases yo...

Страница 25: ...WARNING...

Страница 26: ...lies or jumps WARNING POTENTIAL HAZARD Failure to inspect the ATV before operating WHAT CAN HAPPEN Increases the possibility of an accident or equipment damage HOW TO AVOID THE HAZARD Always inspect y...

Страница 27: ...ility to control the ATV or could cause you to lose your balance and fall off the ATV If you remove a foot from the footrest your foot or leg may come into contact with the rear wheels which could inj...

Страница 28: ...ng on unfamiliar terrain Always be alert to changing terrain conditions when operating the ATV WARNING POTENTIAL HAZARD Failure to use extra care when operating on excessively rough slippery or loose...

Страница 29: ...art up any hill Never climb hills with excessively slippery or loose surfaces Shift your weight forward Never open the throttle suddenly The ATV could flip over backwards Never go over the top of any...

Страница 30: ...n overturn more easily on extremely steep hills than on level surfaces or small hills HOW TO AVOID THE HAZARD Never operate the ATV on hills too steep for the ATV or for your abilities Practice on sma...

Страница 31: ...vehicle to lean sharply to one side Go straight down the hill when possible WARNING POTENTIAL HAZARD Improperly crossing hills or turning on hills WHAT CAN HAPPEN Could cause loss of control or cause...

Страница 32: ...HOW TO AVOID THE HAZARD Maintain steady speed when climbing a hill If you lose all forward speed Keep your weight uphill Apply the brakes Lock parking brake after you are stopped If the ATV begins rol...

Страница 33: ...ause the ATV to overturn HOW TO AVOID THE HAZARD Before operating in a new area check for obstacles Use extreme caution when riding over large obstacles such as large rocks or fallen trees If you cann...

Страница 34: ...Never operating the ATV through water which exceeds the recommended maximum depth in this manual Avoid operating the ATV through deep or fast flowing water If you cannot avoid water go slowly balance...

Страница 35: ...ed go slowly WARNING POTENTIAL HAZARD Operating this ATV with improper tires or with improper or uneven tire pressure WHAT CAN HAPPEN Use of improper tires on this ATV or operation of this ATV with im...

Страница 36: ...some situations could lead to an accident HOW TO AVOID THE HAZARD Never modify this ATV through improper installation or use of accessories All parts and accessories added to this vehicle should be g...

Страница 37: ...trailer Allow a greater distance for braking Always follow the instructions in the Owner s Manual for carrying cargo or pulling a trailer WARNING POTENTIAL HAZARD Riding on frozen lakes and rivers WHA...

Страница 38: ...ed to brakes throttle and steering for possible damage WARNING Safe operation of this ride active vehicle requires good judgment and physical skills Persons with cognitive or physical disabilities who...

Страница 39: ...CAUTION Keep combustible materials away from exhaust system Fire may result 6 V I N...

Страница 40: ...ated only by obtaining a key blank and having it cut by mating it with your existing key Record Key Number The vehicle frame and engine serial numbers are important for model identification when regis...

Страница 41: ...1 Main Switch This key switch must be turned clockwise to the on position to start the engine 2 Engine Start Button To start the engine...

Страница 42: ...r Lights The ATV has indicator lights The configuration of these lights differs with individual models and not every model is equipped with all the lights The information will help you identify the li...

Страница 43: ...riding and cause an accident Always check the lever for free movement and return before starting the engine and occasionally during riding Throttle Lever Engine speed and vehicle movement are controll...

Страница 44: ...re of the brake fluid to drop which can lead to early brake fade and the possibility of severe injury Front and Rear Brakes The front and rear brakes are located on the inside of the tight floor board...

Страница 45: ...a spongy feeling brake lever Operating the ATV with a spongy brake lever can result in loss of braking Loss of braking could cause an accident Setting the Parking Brake 1 Squeeze the left hand brake l...

Страница 46: ...e for more than five minutes Always block the downhill side of the wheels if leaving the ATV on a hill or park the ATV in a side hill position WARNING Always check to be sure that the parking brake ha...

Страница 47: ...applying the rear brake when backing down a hill may cause rear wheels tip over Brake Fluid Level Window The brake fluid in the master cylinder which is located on the left handlebar should be checke...

Страница 48: ...in situations when you are operating below 7 mph 11 km h for extended periods of time CAUTION To change gears stop the vehicle and with the engine idling move the lever to the desired gear Shifting g...

Страница 49: ...or pressure cap and connecting hose As coolant operating temperature increases the expanding heated excess coolant is forced out of the radiator past the pressure cap and into the recovery bottle As e...

Страница 50: ...has run dry the level in the radiator should be inspected and coolant added if necessary NOTE Use of a non standard pressure cap will not allow the recovery system to function properly If the cap sho...

Страница 51: ...is stored Do not overfill the tank Do not fill the tank neck If you get gasoline on your skin or clothing immediately wash it off with soap and water and change clothing Never start the engine or let...

Страница 52: ...d gasoline The fuel valve is located on the left side of the front fender and has two positions OFF For vehicle storage and whenever transporting ON For normal operation Always return valve to on posi...

Страница 53: ...k 1 and wipe dry with a clean cloth 4 Put dipstick into the oil tank don t screw in it remove it and read the oil level 5 Remove dipstick and check to see that the oil level is between the full and ad...

Страница 54: ...death Always start engines outdoors CAUTION You must allow your vehicle adequate warm up time before operating or engine damage could result 1 Place the transmission in neutral and reset the parking...

Страница 55: ...ll not run 9 VEHICLE BREAK IN PERIOD The break in period for your new ATV is defined as the first 50 hours of operation No single action on your part is as important as a proper break in period Carefu...

Страница 56: ...e vehicle as outlined earlier on the daily pre ride inspection checklist found in 4 Daily pre ride inspection 6 Pull only light loads 10 RIDING GEAR Safe Riding Gear Always wear clothing suited to the...

Страница 57: ...3 on the front and 2 3 on the rear and mounted as low as possible When operating over rough or hilly terrain reduce speed and cargo weight to maintain stable driving conditions Never exceed the weigh...

Страница 58: ...ARGO CARGO WEIGHT DISTRIBUTION should be 1 3 on the front rack and 2 3 on the rear rack When operating over rough or hilly terrain reduce speed and cargo to maintain stable driving conditions Carrying...

Страница 59: ...be adversely affected causing the vehicle to overturn DO NOT BLOCK THE HEADLIGHT TAILLIGHT AND THE REFLECTORS when carrying loads on the racks DO NOT TRAVEL FASTER THAN THE RECOMMENDED SPEEDS Vehicle...

Страница 60: ...h two drive shafts which drive both rear wheels equally at all times This means that the wheel on the outside of the turn must travel a greater distance than the inside wheels when turning and the ins...

Страница 61: ...s wet trails or loose gravel or during cold freezing weather special attention must be paid to prevent vehicle turnover Always 1 Slow down when entering slippery areas 2 Maintain a high level of alert...

Страница 62: ...n be dangerous Loss of tire traction and vehicle control can result in an accident including an overturn Traveling Uphill WARNING Exercise extreme caution when traveling in hilly terrain Braking and h...

Страница 63: ...f riding your ATV and should be avoided If you do enter into a situation where side hilling is necessary always 1 Slow down 2 Lean into the hill transferring your upper body weight toward the hill whi...

Страница 64: ...g severe injury or death Traveling Downhill Whenever descending a hill always 1 Drive directly downhill 2 Transfer your weight to the rear of the vehicle 3 Slow down 4 Apply the brakes slightly to aid...

Страница 65: ...death Turning Around on a Hill If the ATV stalls while climbing a hill never back it down the hill One maneuver which can be used when it is necessary to turn around while climbing a hill is the K tu...

Страница 66: ...d proceed slowly controlling speed with the service brake until the ATV is on reasonably level ground WARNING Avoid climbing steep hills Loss of vehicle control or overturning of the ATV could occur r...

Страница 67: ...grease fittings CAUTION If your ATV becomes immersed take it to your dealer before starting the engine Major engine damage can result if the maching is not thoroughly inspected If it is impossible to...

Страница 68: ...er for service as soon as possible whether you succeed in starting it or not If water has been ingested into the CAT system take the ATV to your dealer for service as soon as possible Trail Obstacles...

Страница 69: ...or a person behind you or the vehicle could tip over rearward on a steep incline causing severe injury or death Backing up 1 Avoid backing up on steep inclines 2 Always back slowly 3 When in reverse a...

Страница 70: ...ot operate at wide open throttle Only open the throttle enough to maintain a desired speed CAUTION Opening the throttle more than required may cause excessive fuel to build in the exhaust resulting in...

Страница 71: ...STEM CVT System WARNING The CVT system rotates at high speeds creating large amounts of force on clutch components However as the owner you have the following responsibilities to make sure this system...

Страница 72: ...pproximate gear ratio difference between high and low range is 1 2 05 This difference in gearing affects the operation of the CVT especially at speeds less than 7 MPH due to the system s dependence on...

Страница 73: ...hen To Use Low Range The following lists provide a guideline for when to use low range rather than high Low Range Basic operation at speeds less than 7 MPH 11 km h Heavy pulling Riding through rough t...

Страница 74: ...Battery WARNING Whenever removing the battery disconnect the negative black cable first When reinstalling the battery connect the negative black cable last or explosive situation could result causing...

Страница 75: ...orking near batteries KEEP OUT OF REACH OF CHILDREN Replenishing the Battery Fluid A poorly maintained battery will deteriorate rapidly Check the battery fluid level often The fluid level should be ke...

Страница 76: ...tablespoon baking soda and one cup water Rinse well with tap water and dry off with clean rags Coat the terminals with dielectric grease or petroleum jelly Be careful not to allow cleaning solution o...

Страница 77: ...equipped with a 14Ah Battery This may no be sufficient to provide power for optional equipment When installing optional equipment please upgrade your battery as necessary See your dealer for the prope...

Страница 78: ...njury Do not perform this operation immediately after the engine has been run because the exhaust system becomes very hot Keep combustible materials away from exhaust system Fire may result 16 MAINTEN...

Страница 79: ...10 miles per hour Vehicles subjected to severe use such as operation in wet or dusty areas should be inspected and serviced more frequently Inspect clean lubricate adjust or replace parts as necessary...

Страница 80: ...if necessary Transmission Oil Level 20 hrs Monthly Inspect monthly change annually Battery 20 hrs Monthly Check Clean terminals check fluid level D Brake Pad Wear 10 hrs Monthly Inspect periodically...

Страница 81: ...months Inspect bearings Lube Front Suspension 50 hrs 6 months Inspect lubricate tighten fasteners Rear Suspension 50 hrs 6 months Inspect tighten fasteners Spark Plug 100 hrs 12 months Inspect replac...

Страница 82: ...ease every two years D Brake Fluid 200 hrs 24 months Change every two years Idle Speed As Required As Required Adjust D Toe Adjustment As Required As Required Periodic inspection adjust when parts are...

Страница 83: ...lly or at 100 hours 4 Front Gear Case Oil SAE 15W 40SG See 16 MAINTENANCE Front Gear Case Oil Change annually or at 100 hours 5 Rear Gear Case Oil SEA 80W 90GL5 See 16 MAINTENANCE Rear Gear Case Oil C...

Страница 84: ...Locate fittings and grease Semi annually 10 Shift Linkages Grease Locate fittings and grease Semi annually 11 Ball Joints Inspect Inspect and replace it if necessary Semi annually 12 Front Axle Bearin...

Страница 85: ...ase 3 Grease M molybdenum disulfide MoS2 grease water resistant 4 When suspension action becomes stiff or after washing 5 Hours are based on 10 mph 16 Km h average Periodic Maintenance Record Use the...

Страница 86: ...Interval Performed Person First 5 Hrs 10 Hrs 15 Hrs 20 Hrs 25 Hrs 50 Hrs 75 Hrs 100 Hrs...

Страница 87: ...our ATV has handlebars which can be adjusted for your personal fit 1 Remove the handlebar cover 2 Loosen the four bolts 3 Adjust handlebar to desired height Be sure handlebars do not hit gas tank or a...

Страница 88: ...Nm Rear M10x1 25 27 4 ft lbs 37 Nm NOTE All nuts that have a cotter pin installed must be serviced by an authorized Dealer Front Wheel Hub Tightening Front wheel bearing tightness and spindle nut ret...

Страница 89: ...n Air Filter Service 1 Remove seat 2 Release clips and remove cover 3 Loosen clamp and remove filter 4 Remove fabric type pre filter from main filter Wash pre filter in soapy water and dry it 5 Reinst...

Страница 90: ...mpt to adjust the tie rod for toe alignment Severe injury or death can result from improper adjustment Contact your dealer He She has the training and tools to make these adjustments Toe Alignment Che...

Страница 91: ...ating condition How often they need checking depends upon the type of driving that has been done Keep fluid level in the master cylinder reservoirs as described see 7 Control and parts functions Norma...

Страница 92: ...friction material is worn to 3 64 1 mm Inspect the brake disc spine and pad wear surface for excessive wear Auxiliary Brake Systems Your ATV s auxiliary brake system is intended to be used as a backup...

Страница 93: ...dle RPM is reached Turning the screw in clockwise will raise RPM Turning the screw out counterclockwise will lower RPM 4 The standard idle RPM is 1500 10 Throttle Cable Free Play Adjustment Throttle c...

Страница 94: ...Spark plug gap Out of specification Adjust gap Spark Plug Removal and Replacement WARNING Never attempt to remove a spark plug while the engine is warm The exhaust system or engine could burn you cau...

Страница 95: ...w 10 F 12 AND RIDING BETWEEN 10 F 12 AND 30 F 0 when most trips are slow speed and less than 5 mph 8 km h Be sure to change the oil filter whenever changing oil CAUTION Oil may be hot Do not allow hot...

Страница 96: ...osition the vehicle on a level surface 2 Remove the fill plug 2 and view the oil level 1 Add the recommended gear case oil as needed to bring the level to the bottom of the fill hole threads 4 Reinsta...

Страница 97: ...on the right side of the machine The transmission lubricant level should be checked monthly or 20 hours whichever comes first Transmission oil should be changed annually With the ATV on a level surfac...

Страница 98: ...nsmission drain plug located on the bottom left hand side and drain the oil Catch and discard used oil properly 4 Clean and reinstall the drain plug torque to 14 ft lbs 19 Nm 5 Add the correct amount...

Страница 99: ...en checking or changing oil Always check and change the rear gear case oil at the intervals outlined in 16 Maintenance Maintain the oil lever 2 even with the bottom of the side fill hole The correct g...

Страница 100: ...res improperly inflated tires non standard tires or improperly installed tire will affect vehicle handling which could cause an accident resulting in serious injury or death Follow the safeguards list...

Страница 101: ...the parking brake locked place the wheel in the correct position on the wheel hub Be sure the valve stem is toward the outside and rotation arrows on the tire point toward rotation 2 Attach the wheel...

Страница 102: ...ement WARNING Keep your headlights and taillights clean Poor light while riding can result in an accident causing severe injury or death CAUTION Do not service while headlight is hot Serious burns may...

Страница 103: ...b s points fit the light basis s inside roles 7 Place the whole reflecting mirror and the lens 8 Place the hoop and the M4x30 bolt Taillight Brakelight Lamp Replacement If the taillight brake light do...

Страница 104: ...51 mm below the mark placed on the wall in step 2 NOTE Rider weight must be included on the seat 5 Loosen pivot bolt and adjust beam to desired position 6 Tighten nut and bolt Cleaning Your ATV Keepi...

Страница 105: ...ive film created by fogging Cleaning Clean the ATV thoroughly Fuel Turn the fuel valve to OFF and drain the carburetor bowl completely Oil Add and Filter Change Warm the engine and change oil and filt...

Страница 106: ...ng measures should be taken 1 Turn off the engine and remove the key 2 Turn the fuel valve to off 3 Be certain the fuel cap oil cap and seat are installed correctly 4 Always tie the frame of the ATV t...

Страница 107: ...se low range only Stuck in mud or snow Shift the transmission to low range carefully use fast aggressive throttle application to engage clutch WARNING Excessive throttle may cause loss of control and...

Страница 108: ...eign material Carburetor Air cleaner Deteriorated fuel or fuel containing Clogged air cleaner water or foreign material element Clogged pilot jet Improper air cleaner Clogged air passage setting Impro...

Страница 109: ...pilot jet Clogged air cleaner element Damaged carburetor joint Ignition system Improperly tightened carburetor Fault spark plug Joint clamp hose Fault high tension cord Improperly adjusted idle speed...

Страница 110: ...unit Faulty pick up coil Faulty ignition coil Valve system Improperly adjusted valve clearance OVER HEATING OR OVER COOLING OVER HEATING OVER COOLING Ignition system Cooling system Improperly spark p...

Страница 111: ...ompression spring Roller weight Damage Worn improper operation Gears Primary secondary sheave Damage CLUTCH SLIPPING CVT SYSTEM Clutch weight spring Incorrect Primary Clutch Position Worn damaged Inco...

Страница 112: ...Secondary sliding sheave Broken brake hose Improper operation Oily or greasy brake pad Oily or greasy brake disc Worn guide pin groove Worn guide pin Clutch shoe Worn bent 18 Tool...

Страница 113: ......

Страница 114: ...Radius 3280 mm Dry Weight 292 kg Front Rack 18 kg Rear Rack 36 kg Load Capacity Combined Rider Payload 156 kg Tongue Weight 11 kg Tow Capacity 200 kg Drive System Drive System CVT Front Tire 25x8 12 R...

Страница 115: ...isplacement 276cc Starter System Electric Starter Engine Cooling Liquid Cooled Lubrication System Wet Sump Carburetor CVK052 Ignitions T C I Spark Plug Type DR8EA NGK Electrical Equipment Battery 12V...

Страница 116: ...20 WIRING DIAGRAM...

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