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WSG 7-100; WSG 7-115; WSG 7-115 (A); WSG 7-115 PT; WSG 7-125

Repair instructions

C-SC_CSSM

Version 1.0

2019-07-05

FEIN retains all rights of disposal, such as copying and circulation

Page

Содержание WSG 7-100

Страница 1: ...SG 7 115 PT WSG 7 125 Repair instructions C SC_CSSM Version 1 0 2019 07 05 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 1 of 45 ...

Страница 2: ...served by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 2 of 45 1 Models described 2 Technical data 3 Notes and requirements 4 Tools required 5 Lubricants and auxiliary substances required 6 Removal 7 Fitting 8 Connection diagram ...

Страница 3: ...by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 3 of 45 These repair instructions describe how to repair the following models Model Order number WSG 7 100 7 221 96 WSG 7 115 7 221 97 WSG 7 115 A 7 221 98 WSG 7 115 PT 7 222 31 WSG 7 125 7 222 65 ...

Страница 4: ...l the technical data can be found in the operating instructions for the model Tests Up to date test data and test instructions after repair can be found on the FEIN Extranet Customer Service Repair Guides Lubricants Auxiliary substances The lubricants or auxiliary substances and their container sizes available from FEIN can be found on the FEIN Extranet Customer Service Repair Guides Lists of spar...

Страница 5: ...chanical and electrical training Only use original FEIN spare parts Provisions Please note that power tools may only be repaired maintained and checked by a trained electrician as improper repair can result in serious risks to the user The provisions set out in DIN VDE 0701 0702 should be observed after repairs The relevant accident prevention regulations of the employer s liability insurance asso...

Страница 6: ...cial tools PH2 cross tip screwdriver Drawing off socket cap 6 41 04 150 00 8 Flat nose pliers Chuck cone 19 mm 6 41 07 019 00 7 Slotted screwdriver Assembly aid 6 41 22 121 01 0 Plastic hammer Pressure piece 6 41 22 128 00 0 Hot air gun Socket wrench Socket wrench insert 10 mm Punch Dia 9 mm dia 17 mm 2x flat material 2 mm Arbor press Puller 6 10 mm Sleeves 55 mm inner diameter 65 mm outer diamete...

Страница 7: ...property rights applications FEIN retains all rights of disposal such as copying and circulation Page 7 of 45 Standard tools Sleeves 22 mm inner diameter 33 mm outer diameter 17 mm inner diameter 33 mm outer diameter 9 mm inner diameter 22 mm outer diameter 12 mm inner diameter 22 mm outer diameter 16 mm inner diameter 30 mm outer diameter Bolt Dia 18 mm ...

Страница 8: ...xiliary substances required C SC_CSSM Version 1 0 2019 07 05 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 8 of 45 Lubricants Grease 0 40 12 901 00 0 10 g Gearbox housing ...

Страница 9: ...ersion 1 0 2019 07 05 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 9 of 45 Removing the cover 1 Unscrew the screw 1 2 Pull off the cover Tools PH2 cross tip screwdriver 1 ...

Страница 10: ...by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 10 of 45 Removing the cover applies to WSG 7 115 PT 1 Unscrew the two screws 1 2 Remove the cover 2 3 Remove the control rod 3 4 Remove the cover 4 Tools PH2 cross tip screwdriver 1 2 3 4 ...

Страница 11: ...such as copying and circulation Page 11 of 45 Removing the cable with plug 1 Unscrew the screw 1 2 Remove the cable clamping piece 2 3 Prise out the control rod 3 4 Pull out the capacitor 4 5 Slide the lock 5 to the side 6 Pull out and turn the switch 6 on the cable with plug 7 Unscrew the screws 7 8 Remove the cable with plug 8 Tools Flat nose pliers PH2 cross tip screwdriver Slotted screwdriver ...

Страница 12: ...lly in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 12 of 45 Removing the cable with plug applies to WSG 7 115 PT 1 Unscrew the screw 1 2 Remove the cable clamping piece 2 3 Unscrew the two screws 3 4 Remove the cable with plug 4 Tools PH2 cross tip screwdriver 1 4 3 2 ...

Страница 13: ...ed by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 13 of 45 Removing the switch 1 Pull off the four female push on connectors 1 Tools Flat nose pliers Slotted screwdriver 1 WSG 7 100 WSG 7 115 WSG 7 115 A 1 WSG 7 115 A 1 WSG 7 125 1 ...

Страница 14: ...cially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 14 of 45 Removing the switch applies to WSG 7 115 PT 1 Slide the lock 1 to the side 2 Remove the switch 2 3 Pull off the four female push on connectors 3 4 Pull out the capacitor 4 Tools Flat nose pliers 1 3 2 4 ...

Страница 15: ...nd circulation Page 15 of 45 Removing the brush holder 1 Pull off the female push on connector 1 of the carbon brush 2 Lift up the tension spring 2 from the carbon brush 3 3 Pull the carbon brush 3 off the brush holder 4 Pull off the female push on connector 4 5 Unscrew the screw 5 6 Pull out the brush holder 6 with the flat nose pliers Tools Flat nose pliers Assembly aid PH2 cross tip screwdriver...

Страница 16: ...ights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 16 of 45 Removing the armature 1 Unscrew the screws 1 2 Pull the gearbox housing 2 with armature out of the motor housing Tools PH2 cross tip screwdriver 2 1 ...

Страница 17: ...2019 07 05 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 17 of 45 Removing the stator 1 Pull the air guide ring 1 off the motor housing 2 Remove the stator 2 Tools Plastic hammer 1 2 ...

Страница 18: ...7 05 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 18 of 45 Removing the slide switch 1 Remove the slide switch 1 from the control rod 2 Pull the control rod 2 out of the motor housing 1 2 ...

Страница 19: ...especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 19 of 45 Removing the bevel gear 1 Unscrew the screws 1 2 Pull the bevel gear 2 off the gearbox housing 3 Remove the sealing ring 3 4 Completely remove the grease 4 Tools PH2 cross tip screwdriver 1 2 4 3 ...

Страница 20: ...ved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 20 of 45 Removing the bevel gear 1 Unscrew the screws 1 and 2 Replace the screw 1 during fitting 2 Pull the armature 3 off the gearbox housing Tools PH2 cross tip screwdriver 3 1 2 ...

Страница 21: ... especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 21 of 45 Removing the armature 1 Remove the bearing bush 1 2 Pull off the grooved ball bearing 2 3 Remove the disc 3 4 Remove the insulating ring 4 Tools Drawing off socket cap Chuck cone 19 mm 1 2 3 4 ...

Страница 22: ...and circulation Page 22 of 45 Removing the armature 1 Unscrew the hex nut 1 2 Pull off the gear wheel z 11 2 3 Remove the disc 3 Please note Risk of breakage at the plate due to load Do not support the plate on the lugs 4 Press the armature 4 out of the plate 5 Remove the grooved ball bearing 5 Tools Socket wrench Socket wrench insert 10 mm Arbor press 2x flat material Sleeve 55 mm inner diameter ...

Страница 23: ... of disposal such as copying and circulation Page 23 of 45 Removing the pushbutton 1 Remove the pushbutton 1 2 Remove the spiral spring 2 and the bolt 3 with sealing ring 4 Please note The gearbox housing can be damaged if the puller is fitted incorrectly Apply the puller above the rollers of the needle bearing 3 Pull off the needle bearing 5 Tools 2x slotted screwdrivers Puller 6 10 mm 5 5 3 1 2 ...

Страница 24: ... 45 Removing the bevel gear plate 1 Press out the shaft 1 2 Remove the gear wheel z 39 3 Unscrew the screws 2 Replace the screws 2 during fitting 4 Remove the plate 3 5 Press out the grooved ball bearing 4 6 Completely remove the grease Tools Arbor press Punch with 9 mm diameter Sleeve 45 mm inner diameter 62 mm outer diameter PH2 cross tip screwdriver Slotted screwdriver Punch with 17 mm diameter...

Страница 25: ... 05 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 25 of 45 Removing the bevel gear shaft 1 Press the disc 1 off the shaft Tools Arbor press Sleeve 22 mm inner diameter 33 mm outer diameter 1 ...

Страница 26: ...copying and circulation Page 26 of 45 Fitting the bevel gear plate Applies to WSG 7 100 1 Press in the grooved ball bearing 1 2 Insert the plate 2 in the correct position 3 Screw in the screws 3 1 6 0 2 Nm Replace the screws 3 during fitting 4 Press in the shaft 4 and the gear wheel z 39 5 5 Press in the disc 6 Tools Arbor press Torque screwdriver PH2 bit 2x sleeves 16 mm inner diameter 30 mm oute...

Страница 27: ...of 45 Fitting the bevel gear plate Applies to WSG 7 115 1 Press the disc 1 onto the shaft 2 Press in the grooved ball bearing 2 3 Insert the plate 3 in the correct position 4 Screw in the screws 4 1 6 0 2 Nm Replace the screws 4 during fitting 5 Press in the shaft 5 6 Press in the gear wheel z 39 6 Tools Arbor press Sleeve 17 mm inner diameter 33 mm outer diameter Torque screwdriver PH2 bit Sleeve...

Страница 28: ...in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 28 of 45 Fitting the pushbutton 1 Press the needle bearing 1 into the gearbox housing 2 Insert the spiral spring 2 and the bolt 3 with sealing ring 4 3 Fit the pushbutton 5 Tools Arbor press Bolt with 18 mm diameter 1 5 3 2 4 ...

Страница 29: ...uch as copying and circulation Page 29 of 45 Fitting the armature 1 Slide the plate 1 onto the armature in the correct position 2 Press the grooved ball bearing 2 onto the armature 3 Slide the disc 3 onto the armature 4 Slide the gear wheel z 11 4 onto the armature 5 Screw down the nut 5 1 6 0 2 Nm Tools Arbor press Sleeve 9 mm inner diameter 22 mm outer diameter Torque wrench Socket wrench insert...

Страница 30: ... rights of disposal such as copying and circulation Page 30 of 45 Fitting the gearbox housing and armature 1 Slide the insulating ring 1 onto the armature in the correct position 2 Slide the disc 2 onto the armature in the correct position 3 Press the grooved ball bearing 3 over the inner ring onto the armature 4 Slide the bearing bush 4 over the grooved ball bearing Tools Arbor press 4 1 2 3 ...

Страница 31: ... property rights applications FEIN retains all rights of disposal such as copying and circulation Page 31 of 45 Fitting the bevel gear 1 Slide the armature 1 into the gearbox housing in the correct position 2 Screw in the screws 2 l 10 mm 1 6 0 2 Nm and 3 l 18 mm 1 4 0 2 Nm Replace the screw 2 during fitting Tools Torque screwdriver PH2 bit 2 1 3 ...

Страница 32: ...in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 32 of 45 Fitting the bevel gear 1 Fill the gearbox housing 1 with grease 2 Insert the sealing ring 2 3 Slide the bevel gear 3 into the gearbox housing 4 Screw in the screws 4 1 4 0 2 Nm Tools Torque screwdriver PH2 bit 1 4 2 3 ...

Страница 33: ... 07 05 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 33 of 45 Fitting the slide switch 1 Slide the control rod 1 into the motor housing 2 Clip the slide switch 2 into the control rod 1 2 ...

Страница 34: ...ations FEIN retains all rights of disposal such as copying and circulation Page 34 of 45 Fitting the stator 1 Slide the stator 1 into the motor housing in the correct position 2 Press the stator 2 into the motor housing in the correct position 3 Insert the air guide ring 3 into the motor housing in the correct position Tools Arbor press Assembly aid Pressure piece 1 3 2 ...

Страница 35: ... FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 35 of 45 Fitting the armature 1 Slide the gearbox housing 1 with armature into the motor housing in the correct position 2 Screw in the screws 2 1 4 0 2 Nm Tools Torque screwdriver PH2 bit 1 2 ...

Страница 36: ...Page 36 of 45 Fitting the brush holder 1 Slide in the brush holder 2 Screw in the screw 1 0 6 0 2 Nm 3 Connect the female push on connector 2 as shown in the connection diagram 4 Slide the carbon brush 3 into the brush holder in the correct position 5 Place the tension spring 4 of the carbon brush holder on the carbon brush 6 Plug in the female push on connector 5 of the carbon brush Tools Flat no...

Страница 37: ...cially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 37 of 45 Assembling switch 1 Connect the four female push on connectors 1 as shown in the connection diagram Tools Flat nose pliers 1 WSG 7 115 A WSG 7 100 WSG 7 115 WSG 7 100 WSG 7 115 1 WSG 7 115 A WSG 7 125 1 ...

Страница 38: ... of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 38 of 45 Fitting the switch applies to WSG 7 115 PT 1 Slide in the capacitor 1 2 Connect the four female push on connectors 2 as shown in the connection diagram 3 Slide in the switch 3 until the lock 4 engages Tools Flat nose pliers 2 4 3 1 ...

Страница 39: ... disposal such as copying and circulation Page 39 of 45 Fitting the cable with plug 1 Position the cable with plug 1 2 Screw in the two screws 2 0 5 0 1 Nm 3 Slide in the switch 3 until the lock 4 engages 4 Slide in the capacitor 5 5 Clip the control rod 6 into the switch 6 Fit the cable clamping piece 7 7 Screw in the screw 8 1 2 0 2 Nm Tools Flat nose pliers Torque screwdriver PH2 bit 3 7 5 8 6 ...

Страница 40: ...ations FEIN retains all rights of disposal such as copying and circulation Page 40 of 45 Fitting the cable with plug applies to WSG 7 115 PT 1 Position the cable with plug 1 2 Screw in the two screws 2 0 5 0 1 Nm 3 Fit the cable clamping piece 3 4 Screw in the screw 4 1 2 0 2 Nm 5 Place the cables in the corresponding recesses 5 Tools PH2 cross tip screwdriver 1 2 4 3 5 ...

Страница 41: ...erty rights applications FEIN retains all rights of disposal such as copying and circulation Page 41 of 45 Fitting the cover 1 Slide on the cover 2 Screw in the screw 1 1 2 0 2 Nm Please note The machine may be damaged if it is not given a running in period The running in period after fitting the machine is 5 minutes Tools Torque screwdriver PH2 bit 1 ...

Страница 42: ...especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 42 of 45 Fitting the cover applies to WSG 7 115 PT 1 Position the cover 1 2 Position the control rod 2 3 Position the cover 3 4 Screw in the two screws 4 1 4 0 2 Nm Tools PH2 cross tip screwdriver 2 4 3 1 ...

Страница 43: ...G 7 115 PT WSG 7 125 8 Connection diagram C SC_CSSM Version 1 0 2019 07 05 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 43 of 45 ...

Страница 44: ...G 7 115 PT WSG 7 125 8 Connection diagram C SC_CSSM Version 1 0 2019 07 05 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 44 of 45 ...

Страница 45: ...G 7 115 PT WSG 7 125 8 Connection diagram C SC_CSSM Version 1 0 2019 07 05 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 45 of 45 ...

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