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Metal core drilling

Tools, lubricants and auxiliary substances required

C-SC_CSSM

Version 1.0

11.02.2019

Page

FEIN retains all rights of disposal, such as copying and circulation.

6.2 Special tools

Assembly aid

6 41 22 121 01 0

Drawing-off socket cap

6 41 04 150 00 0

Chuck cone

diameter

6 41 07 019 00 7

6 41 07 026 00 0

6.3 Lubricants and auxiliary substances required

Grease

0 401 18 0300 9

45 g

Gearbox

Содержание KBU 35 PQ

Страница 1: ...Metal core drilling Repair instructions Applies to KBU 35 PQ KBU 35 PQW JMU 137 PQW...

Страница 2: ...g the carbon brushes 14 8 2 Disassembling the drill jig 15 8 2 1 Removing the container 15 8 2 2 Removing the electronics 16 8 2 3 Removing the drill motor 17 8 2 4 Removing the magnetic foot 19 8 2 5...

Страница 3: ...Fitting the holder 54 9 2 Fitting the motor housing 58 9 2 1 Fitting the armature 58 9 2 2 Fitting the drill motor electronics 61 9 2 3 Fitting the stator 62 9 2 4 Fitting the connecting piece 63 9 2...

Страница 4: ...C SC_CSSM Version 1 0 11 02 2019 Page 4 of 88 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 10 Ins...

Страница 5: ...ed by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 1 Models described These repair instructions describe how to repair th...

Страница 6: ...onic information system Specific test specifications and measured values Up to date test data for all devices can be found in the FEIN electronic information system Special tools lubricants and auxili...

Страница 7: ...3 Symbols used Refers to measures for avoiding the risk of injuries Caution Crushing hazard Refers to information or instructions that should be followed Non observance can result in damage or malfun...

Страница 8: ...t be observed The provisions set out in DIN VDE 0701 0702 should be observed after repairs The relevant accident prevention regulations are to be observed during commissioning The German Equipment and...

Страница 9: ...r minor injuries This may also be used as a warning against material damage Please note Indicates a potentially harmful situation If this situation is not avoided the product or an object in its envir...

Страница 10: ...FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 5 3 Information Indicates notes that provide information or instructions th...

Страница 11: ...set Circlip pliers Plastic hammer Arbor press Long nosed pliers Combination pliers Socket wrench 7 mm Sleeve 5 mm inner diameter 16 mm outer diameter 13 mm inner diameter 26 mm outer diameter 7 mm in...

Страница 12: ...in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 6 2 Special tools Assembly aid 6 41 22 121 01 0 Drawing off socket cap 6 41 04 150 00 0 Chu...

Страница 13: ...C SC_CSSM Version 1 0 11 02 2019 Page 13 of 88 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 7 Test...

Страница 14: ...applications FEIN retains all rights of disposal such as copying and circulation 8 Removal 8 1 Removing the carbon brushes Tools Torx T15 Assembly aid 1 Unscrew the screw 1 2 Remove the cover 2 3 Lif...

Страница 15: ...applications FEIN retains all rights of disposal such as copying and circulation 8 2 Disassembling the drill jig 8 2 1 Removing the container 1 Remove the container 1 2 Remove the hose 2 from the hose...

Страница 16: ...disposal such as copying and circulation 8 2 2 Removing the electronics Tools Torx T20 T15 1 Unscrew the four screws 1 2 Remove the cover 2 3 Unscrew the two screws 3 4 Remove all of the cables 5 Open...

Страница 17: ...8 2 3 Removing the drill motor Steps that must be completed Removing the electronics Tools PH2 cross tip screwdriver 1 Unscrew the fillister head screw 1 2 Remove the protective hose 2 3 Unscrew the...

Страница 18: ...rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 8 2 3 Removing the drill motor 4 Lift the drill motor 1...

Страница 19: ...IN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 8 2 4 Removing the magnetic foot Steps that must be completed Removing the ele...

Страница 20: ...l rights of disposal such as copying and circulation 8 2 5 Removing the magnetic foot Steps that must be completed Removing the electronics Removing the magnetic foot Tools Torx T10 Socket head wrench...

Страница 21: ...hts applications FEIN retains all rights of disposal such as copying and circulation 8 2 5 Removing the magnetic foot 5 Remove the sealing ring 1 6 Place the magnet on a steel plate 7 Unscrew the set...

Страница 22: ...of 88 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 8 2 6 Removing the sealing ring Steps that must...

Страница 23: ...hts of disposal such as copying and circulation 8 2 7 Removing the guide Steps that must be completed Removing the electronics Removing the drill motor Tools Socket head wrench 4 mm 2 5 mm 3 mm PH2 cr...

Страница 24: ...24 of 88 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 8 2 7 Removing the guide 6 Unscrew the screw...

Страница 25: ...88 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 8 2 7 Removing the guide 9 Unscrew the twelve scr...

Страница 26: ...s all rights of disposal such as copying and circulation 8 2 8 Removing the spider Steps that must be completed Removing the electronics Removing the drill motor Removing the guide Tools Circlip plier...

Страница 27: ...retains all rights of disposal such as copying and circulation 8 2 9 Removing the spider Steps that must be completed Removing the electronics Removing the drill motor Removing the guide Removing the...

Страница 28: ...etains all rights of disposal such as copying and circulation 8 3 Removing the network cable Steps that must be completed Removing the electronics Tools Torx T20 1 Unscrew the screw 1 2 Remove the cov...

Страница 29: ...especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 8 4 Removing the motor housing 8 4 1 Removing the control panel Tools Torx T20 1...

Страница 30: ...2 2019 Page 30 of 88 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 8 4 1 Removing the control panel...

Страница 31: ...in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 8 4 2 Removing the gearbox housing Steps that must be completed Removing the electronics Rem...

Страница 32: ...ase of property rights applications FEIN retains all rights of disposal such as copying and circulation 8 4 3 Removing the intermediate gearbox Steps that must be completed Removing the carbon brushes...

Страница 33: ...disposal such as copying and circulation 8 4 4 Removing the housing Steps that must be completed Removing the carbon brushes Removing the electronics Removing the drill motor Removing the gearbox hous...

Страница 34: ...disposal such as copying and circulation 8 4 5 Removing the connecting piece Steps that must be completed Removing the carbon brushes Removing the electronics Removing the drill motor Removing the gea...

Страница 35: ...ty rights applications FEIN retains all rights of disposal such as copying and circulation 8 4 6 Removing the stator Steps that must be completed Removing the carbon brushes Removing the electronics R...

Страница 36: ...s FEIN retains all rights of disposal such as copying and circulation 8 4 7 Removing the drill motor electronics Steps that must be completed Removing the carbon brushes Removing the electronics Remov...

Страница 37: ...ll rights of disposal such as copying and circulation 8 4 8 Removing the armature Steps that must be completed Removing the carbon brushes Removing the electronics Removing the drill motor Removing th...

Страница 38: ...of property rights applications FEIN retains all rights of disposal such as copying and circulation 8 4 8 Removing the armature 3 Remove the sealing ring 1 4 Remove the grooved ball bearing 2 togethe...

Страница 39: ...FEIN retains all rights of disposal such as copying and circulation 8 5 Removing the gearbox housing 8 5 1 Removing the holder Tools Circlip pliers 1 Remove the circlip 1 2 Remove the sleeve 2 CAUTIO...

Страница 40: ...0 11 02 2019 Page 40 of 88 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 8 5 1 Removing the holder...

Страница 41: ...Page 41 of 88 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 8 5 1 Removing the holder 6 Remove the...

Страница 42: ...02 2019 Page 42 of 88 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 8 5 1 Removing the holder 9 Re...

Страница 43: ...the gearbox parts Steps that must be completed Removing the electronics Removing the drill motor Removing the gearbox housing Tools Drawing off socket cap Chuck cone 24 mm Combination pliers Circlip p...

Страница 44: ...11 02 2019 Page 44 of 88 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 8 5 2 Removing the gearbox...

Страница 45: ...al such as copying and circulation 8 5 3 Removing the gear wheels Steps that must be completed Removing the electronics Removing the drill motor Removing the gearbox housing Removing the gearbox parts...

Страница 46: ...FEIN retains all rights of disposal such as copying and circulation 8 5 4 Removing the shaft Steps that must be completed Removing the electronics Removing the drill motor Removing the gearbox housing...

Страница 47: ...ights of disposal such as copying and circulation 8 5 5 Removing the shaft Steps that must be completed Removing the electronics Removing the drill motor Removing the gearbox housing Removing the hold...

Страница 48: ...rights applications FEIN retains all rights of disposal such as copying and circulation 9 Fitting 9 1 Fitting the gearbox housing 9 1 1 Fitting the shaft Tools Arbor press Sleeve 26 mm inner diameter...

Страница 49: ...EIN retains all rights of disposal such as copying and circulation 9 1 2 Positioning the shaft Steps that must be completed Fitting the shaft Tools 7 mm socket wrench Arbor press Circlip pliers 1 Fit...

Страница 50: ...M Version 1 0 11 02 2019 Page 50 of 88 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 9 1 2 Position...

Страница 51: ...lications FEIN retains all rights of disposal such as copying and circulation 9 1 3 Fitting the gear wheels Tools Arbor press Sleeve 17 mm inner diameter 25 mm outer diameter Sleeve 16 mm inner diamet...

Страница 52: ...copying and circulation 9 1 4 Fitting the gearbox parts Steps that must be completed Fitting the shaft Positioning the shaft Fitting the gear wheels Tools Circlip pliers Arbor press Sleeve 10 mm inne...

Страница 53: ...d by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 9 1 4 Fitting the gearbox parts 6 Fit the grooved ball bearing 1 1 Posi...

Страница 54: ...ly in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 9 1 5 Fitting the holder Steps that must be completed Fitting the shaft Positioning the s...

Страница 55: ...s reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 9 1 5 Fitting the holder 3 Position the disc 1 4 Fit the circl...

Страница 56: ...0 11 02 2019 Page 56 of 88 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 9 1 5 Fitting the holder 7...

Страница 57: ...Page 57 of 88 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 9 1 5 Fitting the holder 9 Position the...

Страница 58: ...s all rights of disposal such as copying and circulation 9 2 Fitting the motor housing 9 2 1 Fitting the armature Tools Arbor press Sleeve 13 mm inner diameter 26 mm outer diameter Sleeve 7 mm inner d...

Страница 59: ...l rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 9 2 1 Fitting the armature 5 Apply a layer of grease to...

Страница 60: ...Version 1 0 11 02 2019 Page 60 of 88 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 9 2 1 Fitting t...

Страница 61: ...All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 9 2 2 Fitting the drill motor electronics 1 Position...

Страница 62: ...operty rights applications FEIN retains all rights of disposal such as copying and circulation 9 2 3 Fitting the stator Steps that must be completed Fitting the drill motor electronics 1 Connect the c...

Страница 63: ...sal such as copying and circulation 9 2 4 Fitting the connecting piece Steps that must be completed Fitting the drill motor electronics Fitting the stator 1 Position the connecting piece 1 2 Lay the t...

Страница 64: ...ghts applications FEIN retains all rights of disposal such as copying and circulation 9 2 5 Fitting the housing Steps that must be completed Fitting the drill motor electronics Fitting the stator Fitt...

Страница 65: ...case of property rights applications FEIN retains all rights of disposal such as copying and circulation 9 2 6 Fitting the intermediate gearbox Steps that must be completed Fitting the drill motor ele...

Страница 66: ...retains all rights of disposal such as copying and circulation 9 2 7 Fitting the gearbox housing Steps that must be completed Fitting the drill motor electronics Fitting the stator Fitting the connect...

Страница 67: ...EIN retains all rights of disposal such as copying and circulation 9 2 8 Fitting the control panel Steps that must be completed Fitting the drill motor electronics Fitting the stator Fitting the conne...

Страница 68: ...9 Page 68 of 88 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 9 2 1 Fitting the armature 5 Position...

Страница 69: ...s of disposal such as copying and circulation 9 3 Assembling the drill jig 9 3 1 Fitting the spider Tools Socket head wrench 5 mm 1 Screw in the three handles 1 2 Position the scale 2 INFORMATION Note...

Страница 70: ...FEIN retains all rights of disposal such as copying and circulation 9 3 2 Positioning the spider Steps that must be completed Fitting the spider Tools Arbor press Sleeve 26 mm inner diameter 30 mm ou...

Страница 71: ...ghts applications FEIN retains all rights of disposal such as copying and circulation 9 3 3 Fitting the guide Tools Socket head wrench 2 5 mm 3 mm 4 mm Torx T10 PH2 cross tip screwdriver 1 Place the p...

Страница 72: ...all rights of disposal such as copying and circulation 9 3 3 Fitting the guide 4 Position the guide strip 1 and press it onto the housing 5 Insert the six cylinder head screws 6 Position the six set...

Страница 73: ...rculation 9 3 3 Fitting the guide 9 Screw in the flat headed screw 1 1 2 Nm 0 15 Nm 10 Position the gear rack 2 INFORMATION Note the position of the flat headed screw 1 11 Screw in the screw 3 3 0 Nm...

Страница 74: ...2019 Page 74 of 88 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 9 3 4 Fitting the sealing ring 1 G...

Страница 75: ...as copying and circulation 9 3 5 Fitting the magnetic foot Tools Assembly aid M5x30 screw M5 nut Socket head wrench 5 mm Torx T10 1 Place the magnet on a steel plate 2 Screw in the screw 1 3 Tighten t...

Страница 76: ...specially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 9 3 5 Fitting the magnetic foot 6 Remove the assembly aid 7 Screw in the set screw...

Страница 77: ...f property rights applications FEIN retains all rights of disposal such as copying and circulation 9 3 5 Fitting the magnetic foot 11 Coat the contact surface 1 with grease 12 Place the sensor in the...

Страница 78: ...lly in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 9 3 6 Positioning the magnetic foot Steps that must be completed Fitting the magnetic fo...

Страница 79: ...IN retains all rights of disposal such as copying and circulation 9 3 7 Fitting the drill motor Steps that must be completed Fitting the guide Tools Socket head wrench 4 mm 1 Place the pressure piece...

Страница 80: ...ved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 9 3 7 Fitting the drill motor Tools PH2 cross tip screwdriver 1 Screw...

Страница 81: ...d circulation 9 3 8 Fitting the electronics Steps that must be completed Fitting the network cable Tools Torx T15 T20 1 Position the electronics 1 2 Screw in the three screws 2 0 9 Nm 0 15 Nm 3 Positi...

Страница 82: ...N especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 9 3 9 Fitting the container Steps that must be completed Fitting the guide Fitt...

Страница 83: ...ions FEIN retains all rights of disposal such as copying and circulation 9 4 Fitting the network cable Tools Torx T20 1 Position the protective hose 1 2 Position the cable 2 3 Position the cable clamp...

Страница 84: ...9 5 Fitting the carbon brushes Steps that must be completed Fitting the drill motor electronics Fitting the stator Fitting the connecting piece Fitting the housing Fitting the intermediate gearbox Too...

Страница 85: ...circulation 9 6 Setting the guide Tools Torque wrench with hexagon socket fixture 2 5 mm Socket head wrench 2 5 mm 2 x plastic hammer 1 Move the drill motor 1 into the upper position 2 Tighten the top...

Страница 86: ...tains all rights of disposal such as copying and circulation 9 6 Setting the guide 4 Move the drill motor 1 into the upper position 5 Tighten the bottom two set screws 2 1 4 Nm INFORMATION Note the se...

Страница 87: ...ing the guide hard 1 hammer the play out of the guide strip INFORMATION Note the procedure Tap on the side opposite the set screws Position the plastic hammer at the height of the set screws If the gu...

Страница 88: ...C SC_CSSM Version 1 0 11 02 2019 Page 88 of 88 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 10 Ins...

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Содержание KBU 35 PQ

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Содержание KBU 35 PQ

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