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Fein KBU 110-4 M, Инструкции по ремонту

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Metal core drilling

 

 

Models described 

 

C-SC_CSSM 

Version 1.0 

23.01.2019 

Page 

5

 of 

75

 

 

All rights reserved by FEIN, especially in case of property rights applications.   

FEIN retains all rights of disposal, such as copying and circulation. 

 

 

1 

Models described 

These repair instructions describe how to repair the following models: 

Model 

Material number 

KBU 110-4 M

 

7 270 60 .. .. . 

JMU 404 M

 

7 270 60 .. .. . 

Содержание KBU 110-4 M

Страница 1: ...Metal core drilling Repair instructions Applies to KBU 110 4 M JMU 404 M...

Страница 2: ...bstances required 12 7 Test and diagnosis options 13 8 Disassembly 14 8 1 Disassembling the drill jig 14 8 1 1 Removing the container 14 8 1 2 Removing the switches 15 8 1 3 Removing the electronics 1...

Страница 3: ...1 Fitting the hose socket 45 9 1 2 Fitting the sealing rings 46 9 1 3 Assembling the clutch and shafts 47 9 1 4 Fitting grooved ball bearings in the gearbox housing 49 9 1 5 Assembling the shaft 50 9...

Страница 4: ...75 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 9 3 8 Positioning the motor 71 9 3 9 Fitting the p...

Страница 5: ...hts reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 1 Models described These repair instructions describe how to...

Страница 6: ...onic information system Specific test specifications and measured values Up to date test data for all devices can be found in the FEIN electronic information system Special tools lubricants and auxili...

Страница 7: ...ust be observed The provisions set out in DIN VDE 0701 0702 should be observed after repairs The relevant accident prevention regulations are to be observed during commissioning The German Equipment a...

Страница 8: ...circulation 4 Symbols used Refers to measures for avoiding the risk of injuries Refers to information or instructions that should be followed Non observance can result in damage or malfunctions Read...

Страница 9: ...t or minor injury May also be used as a warning about material damage Please note Indicates a potentially harmful situation If this situation is not avoided the product or an object in its environment...

Страница 10: ...FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 5 3 Information Indicates notes that provide information or instructions th...

Страница 11: ...Standard tools Cross tip screwdriver PH2 Torx T15 T20 Socket wrench 13 mm Socket head wrench set Socket head wrench with pin 5 mm Circlip pliers Plastic hammer Arbor press Side cutting pliers Punch 1...

Страница 12: ...9 Page 12 of 75 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 6 3 Lubricants and auxiliary substanc...

Страница 13: ...applications FEIN retains all rights of disposal such as copying and circulation 7 Test and diagnosis options The BMPB2 drill motor test box diagnosis tool can be used for the models listed in these r...

Страница 14: ...y rights applications FEIN retains all rights of disposal such as copying and circulation 8 Disassembly 8 1 Disassembling the drill jig 8 1 1 Removing the container 1 Remove the container 1 2 Remove t...

Страница 15: ...lly in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 8 1 2 Removing the switches Tools Torx T15 1 Unscrew the five screws 1 2 Remove the cove...

Страница 16: ...s FEIN retains all rights of disposal such as copying and circulation 8 1 3 Removing the electronics Steps that must be completed Removing the switches Tools PH2 cross tip screwdriver 1 Remove all con...

Страница 17: ...ghts of disposal such as copying and circulation 8 1 4 Removing the network cable Steps that must be completed Removing the electronics Tools Torx T15 1 Unscrew the screw 1 2 Remove the cover 2 3 Unsc...

Страница 18: ...IN retains all rights of disposal such as copying and circulation 8 1 5 Removing the magnetic foot Steps that must be completed Removing the electronics Tools Socket head wrench 6 mm 1 Unscrew the nut...

Страница 19: ...moving the protective hose Steps that must be completed Removing the electronics Tools Torx T20 PH2 cross tip screwdriver Socket head wrench 6 mm Side cutting pliers 1 Unscrew the three screws 1 2 Rem...

Страница 20: ...f property rights applications FEIN retains all rights of disposal such as copying and circulation 8 1 7 Removing the motor Steps that must be completed Removing the electronics Removing the protectiv...

Страница 21: ...case of property rights applications FEIN retains all rights of disposal such as copying and circulation 8 1 8 Removing the spider Steps that must be completed Removing the motor Tools 13 mm socket wr...

Страница 22: ...s applications FEIN retains all rights of disposal such as copying and circulation 8 1 8 Removing the spider 5 Remove the spider 1 6 Remove the feather key 2 7 Unscrew the three handles 3 8 Remove the...

Страница 23: ...ts applications FEIN retains all rights of disposal such as copying and circulation 8 1 9 Removing the guide Steps that must be completed Removing the protective hose Removing the motor Tools PH2 cros...

Страница 24: ...ally in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 8 1 9 Removing the guide 4 Unscrew the 14 cylinder head screws 1 5 Remove the two guide...

Страница 25: ...2019 Page 25 of 75 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 8 1 9 Removing the guide 9 Unscre...

Страница 26: ...f property rights applications FEIN retains all rights of disposal such as copying and circulation 8 1 10 Removing the sealing ring Steps that must be completed Removing the container Removing the pro...

Страница 27: ...ssembling the motor housing 8 2 1 Removing the carbon brushes Steps that must be completed Removing the protective hose Removing the guide Removing the motor Tools PH2 cross tip screwdriver 1 Unscrew...

Страница 28: ...age 28 of 75 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 8 2 2 Removing the bolt 1 Unscrew the cy...

Страница 29: ...n 8 2 3 Removing the intermediate gearbox Steps that must be completed Removing the carbon brushes Removing the guide Tools 6 mm hexagon socket PH2 cross tip screwdriver 1 Remove the two cylinder head...

Страница 30: ...etains all rights of disposal such as copying and circulation 8 2 4 Disassembling the intermediate gearbox Steps that must be completed Removing the carbon brushes Removing the guide Tools PH2 cross t...

Страница 31: ...Disassembling the armature Steps that must be completed Removing the carbon brushes Removing the guide Removing the intermediate gearbox Disassembling the intermediate gearbox Tools Drawing off socke...

Страница 32: ...by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 8 2 6 Removing the stator Tools PH2 cross tip screwdriver 1 Remove the c...

Страница 33: ...of property rights applications FEIN retains all rights of disposal such as copying and circulation 8 3 Disassembling the gearbox housing 8 3 1 Removing the lever Steps that must be completed Removin...

Страница 34: ...4 of 75 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 8 2 6 Removing the stator 4 Remove the clampi...

Страница 35: ...by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 8 3 2 Disassembling the lever Tools Punch 1 mm Plastic hammer 1 Remove t...

Страница 36: ...erty rights applications FEIN retains all rights of disposal such as copying and circulation 8 3 3 Removing the gearbox parts Steps that must be completed Removing the carbon brushes Removing the guid...

Страница 37: ...etains all rights of disposal such as copying and circulation 8 3 4 Removing the shaft Steps that must be completed Removing the carbon brushes Removing the guide Removing the intermediate gearbox Rem...

Страница 38: ...23 01 2019 Page 38 of 75 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 8 3 4 Removing the shaft 4 P...

Страница 39: ...all rights of disposal such as copying and circulation 8 3 5 Disassembling the shaft Steps that must be completed Removing the carbon brushes Removing the guide Removing the intermediate gearbox Remo...

Страница 40: ...ying and circulation 8 3 6 Removing the grooved ball bearings Steps that must be completed Removing the carbon brushes Removing the guide Removing the intermediate gearbox Removing the gearbox parts R...

Страница 41: ...hts of disposal such as copying and circulation 8 3 7 Disassembling the clutch and shafts Steps that must be completed Removing the carbon brushes Removing the guide Removing the intermediate gearbox...

Страница 42: ...n 1 0 23 01 2019 Page 42 of 75 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 8 3 7 Disassembling th...

Страница 43: ...N especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 8 3 8 Removing the sealing rings 1 Remove the three sealing rings 1 INFORMATION...

Страница 44: ...especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 8 3 9 Removing the hose socket Tools Socket wrench Socket wrench insert 7 mm 1 R...

Страница 45: ...rty rights applications FEIN retains all rights of disposal such as copying and circulation 9 Assembly 9 1 Assembling the gearbox housing 9 1 1 Fitting the hose socket Tools Socket wrench insert 7 mm...

Страница 46: ...f property rights applications FEIN retains all rights of disposal such as copying and circulation 9 1 2 Fitting the sealing rings 1 Apply a layer of grease to the three sealing rings 1 2 Position the...

Страница 47: ...eserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 9 1 3 Assembling the clutch and shafts 1 Position the gear wheel...

Страница 48: ...19 Page 48 of 75 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 9 1 3 Assembling the clutch and shaf...

Страница 49: ...All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 9 1 4 Fitting grooved ball bearings in the gearbox ho...

Страница 50: ...ty rights applications FEIN retains all rights of disposal such as copying and circulation 9 1 5 Assembling the shaft Steps that must be completed Fitting the grooved ball bearings Tools Arbor press C...

Страница 51: ...ly in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 9 1 5 Assembling the shaft 5 Position the feather key 1 6 Press in the gear wheel 2 7 Pos...

Страница 52: ...ations FEIN retains all rights of disposal such as copying and circulation 9 1 6 Fitting the gearbox parts Steps that must be completed Fitting the grooved ball bearings Assembling the clutch and shaf...

Страница 53: ...uch as copying and circulation 9 1 7 Assembling the lever Steps that must be completed Fitting the grooved ball bearings Assembling the clutch and shafts 1 Position the spiral spring 1 2 Position the...

Страница 54: ...completed Fitting the grooved ball bearings Assembling the clutch and shafts Assembling the lever Tools Punch 2 mm Plastic hammer 1 Grease the bolt 1 2 Position the bolt 1 3 Position the lever 2 PLEAS...

Страница 55: ...n case of property rights applications FEIN retains all rights of disposal such as copying and circulation 9 2 Assembling the motor housing 9 2 1 Fitting the stator Tools PH2 cross tip screwdriver 1 P...

Страница 56: ...isposal such as copying and circulation 9 2 2 Fitting the armature Tools PH2 cross tip screwdriver Circlip pliers 1 Position the plate 1 2 Press on the ball bearing 2 3 Grease the sealing ring 3 4 Pos...

Страница 57: ...ghts of disposal such as copying and circulation 9 2 3 Fitting the intermediate gearbox Steps that must be completed Fitting the stator Fitting the grooved ball bearings Fitting the armature Tools PH2...

Страница 58: ...that must be completed Fitting the stator Fitting the grooved ball bearings Fitting the armature Fitting the intermediate gearbox Tools PH2 cross tip screwdriver Socket head wrench 6 mm 1 Position th...

Страница 59: ...9 of 75 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 9 2 5 Assembling the bolt 1 Position the disc...

Страница 60: ...s that must be completed Fitting the stator Fitting the grooved ball bearings Fitting the armature Fitting the intermediate gearbox Positioning the intermediate gearbox Tools PH2 cross tip screwdriver...

Страница 61: ...f 75 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 9 3 Assembling the drill jig 9 3 1 Fitting the s...

Страница 62: ...2 Fitting the guide Steps that must be completed Fitting the stator Fitting the grooved ball bearings Fitting the armature Fitting the intermediate gearbox Tools 5 mm socket head wrench with pin 2 5 m...

Страница 63: ...se of property rights applications FEIN retains all rights of disposal such as copying and circulation 9 3 2 Fitting the guide 6 Place the pressure piece 1 in the correct position 7 Position the two g...

Страница 64: ...sion 1 0 23 01 2019 Page 64 of 75 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 9 3 2 Fitting the g...

Страница 65: ...applications FEIN retains all rights of disposal such as copying and circulation 9 3 3 Fitting the spider Tools Sleeve with 16 mm outer diameter Plastic hammer Socket wrench 1 Press in the bush 1 2 R...

Страница 66: ...of disposal such as copying and circulation 9 3 3 Fitting the spider 1 Position the clutch part 1 2 Position the discs and cup springs 2 INFORMATION Ensure correct positioning during fitting Note the...

Страница 67: ...cations FEIN retains all rights of disposal such as copying and circulation 9 3 4 Fitting the magnetic foot Tools Socket head wrench 6 mm Open ended spanner 19 mm 1 Position the magnetic foot 1 2 Scre...

Страница 68: ...all rights of disposal such as copying and circulation 9 3 5 Fitting the network cable Tools Torx T15 1 Position the protective hose 1 2 Position the two protective caps 2 3 Position the cover 3 4 Pos...

Страница 69: ...ons FEIN retains all rights of disposal such as copying and circulation 9 3 6 Fitting the electronics Steps that must be completed Fitting the network cable Fitting the magnetic foot Tools PH2 cross t...

Страница 70: ...retains all rights of disposal such as copying and circulation 9 3 7 Fitting the switches Steps that must be completed Fitting the network cable Fitting the magnetic foot Fitting the electronics Tool...

Страница 71: ...ghts reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 9 3 8 Positioning the motor Tools 5 mm socket head wrench w...

Страница 72: ...9 Fitting the protective hose Steps that must be completed Fitting the stator Fitting the grooved ball bearings Fitting the armature Fitting the sealing ring Fitting the electronics Tools Torx T15 Soc...

Страница 73: ...ons FEIN retains all rights of disposal such as copying and circulation 9 3 9 Fitting the protective hose 7 Position the cover 1 8 Screw in the three screws 2 1 8 Nm 9 Position the bolt 3 10 Position...

Страница 74: ...Page 74 of 75 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 9 3 10 Fitting the container 1 Positio...

Страница 75: ...C SC_CSSM Version 1 0 23 01 2019 Page 75 of 75 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 10 Tr...

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