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AWBP 10

8. Troubleshooting

C-SC_CSSM

Version 1.0

2015-05-22

All rights reserved by FEIN, especially in case of industrial rights registration.
FEIN retains all rights of disposal, such as copying and circulation

Page

Fault

Cause

Remedy

Motor will not start

Motor/electronics defective

Check electrics with test board

Switch is defective

Check electrics with test board

Battery plug contacts have come loose

Check components

Unusual noise from gearbox (rattling)

Gearbox is defective

Replace gearbox

Motor only turning in one direction

Plug on motor has come loose or is not secure

Check cables

Содержание AWBP 10

Страница 1: ...pair instructions C SC_CSSM Version 1 0 2015 05 22 All rights reserved by FEIN especially in case of industrial rights registration FEIN retains all rights of disposal such as copying and circulation Page 1 of 35 ...

Страница 2: ...of industrial rights registration FEIN retains all rights of disposal such as copying and circulation Page 2 of 35 1 Models described 2 Technical data 3 Notes and requirements 4 Tools required 5 Lubricants and auxiliary substances required 6 Removal 7 Fitting 8 Troubleshooting 9 Connection diagram ...

Страница 3: ...hts reserved by FEIN especially in case of industrial rights registration FEIN retains all rights of disposal such as copying and circulation Page 3 of 35 These repair instructions describe how to repair the following models Model Order number AWBP 10 7 105 04 00 94 0 ...

Страница 4: ...cal data All the technical data can be found in the operating instructions for the model Test data Up to date test data for all models can be found on the FEIN Extranet Customer Service Repair Guides Lubricants The lubricants and container sizes available from FEIN can be found on the FEIN Extranet Customer Service Repair Guides Lists of spare parts Lists of spare parts and exploded views are avai...

Страница 5: ... training Only use original FEIN spare parts Provisions Please note that power tools may only be repaired maintained and checked by a trained electrician as improper repair can result in serious risks to the user The provisions set out in DIN VDE 0701 0702 should be observed after repairs The relevant accident prevention regulations of the employer s liability insurance associations are to be obse...

Страница 6: ...wing off socket cap 6 41 04 150 00 8 Drill chuck key Chuck cone dia 16 mm 6 41 07 016 00 1 Arbor press Chuck cone dia 19 mm 6 41 07 019 00 7 Punch Dia 4 mm Dia 5 mm Chuck cone dia 22 mm 6 41 07 022 00 0 Sleeve Inner dia 16 mm Inner dia 20 mm Chuck cone dia 26 mm 6 41 07 026 00 0 Inner dia 12 mm Inner dia 16 mm Inner dia 10 mm Inner dia 26 mm Inner dia 11 mm Inner dia 26 mm Inner dia 9 mm Inner dia...

Страница 7: ...industrial rights registration FEIN retains all rights of disposal such as copying and circulation Page 7 of 35 Standard tools Sleeve Inner dia 5 mm Inner dia 15 mm Inner dia 13 mm Inner dia 25 mm Inner dia 16 mm Inner dia 20 mm Hex key 6 mm Plastic hammer Circlip pliers Torx T15 T20 Cylinder head screw M8x60 ...

Страница 8: ...equired C SC_CSSM Version 1 0 2015 05 22 All rights reserved by FEIN especially in case of industrial rights registration FEIN retains all rights of disposal such as copying and circulation Page 8 of 35 Lubricants Grease 0 40 101 0100 4 25 g Housing ...

Страница 9: ...strial rights registration FEIN retains all rights of disposal such as copying and circulation Page 9 of 35 Removing the battery and key type drill chuck 1 Press the catch 1 and pull the battery off the tool 2 Remove the key type drill chuck 2 Tools 6 mm hex key M8x60 cylinder head screw Drill chuck key 1 ...

Страница 10: ... industrial rights registration FEIN retains all rights of disposal such as copying and circulation Page 10 of 35 Removing the motor housing 1 Unscrew the three screws 1 2 Remove the gearbox housing 2 3 Unscrew the seven screws 3 4 Open the upper part of the motor housing 4 Tools Torx T20 T15 1 3 4 2 ...

Страница 11: ...hts registration FEIN retains all rights of disposal such as copying and circulation Page 11 of 35 Removing the motor housing 1 Remove the terminal 1 2 Remove the motor 2 and the switch 3 3 Push the two clips 4 towards each other 4 Push the stop button out of the motor housing 5 Remove the spiral spring 5 3 2 4 5 1 ...

Страница 12: ...f industrial rights registration FEIN retains all rights of disposal such as copying and circulation Page 12 of 35 Removing the motor 1 Pull out the wires 1 one by one 2 Pull off the plug 2 3 Remove the air guide ring 3 4 Remove all the connection cables from the plug 4 Tools Extraction tool 4 2 1 3 ...

Страница 13: ...erved by FEIN especially in case of industrial rights registration FEIN retains all rights of disposal such as copying and circulation Page 13 of 35 Removing the motor 1 Take the grooved ball bearing 1 off the motor Tools Drawing off socket cap Chuck cone dia 19 mm 1 ...

Страница 14: ...y FEIN especially in case of industrial rights registration FEIN retains all rights of disposal such as copying and circulation Page 14 of 35 Removing the bearing 1 Pull the intermediate gear box 1 off the gearbox housing 2 Remove the gearbox 2 from the gearbox housing 1 2 ...

Страница 15: ...ial rights registration FEIN retains all rights of disposal such as copying and circulation Page 15 of 35 Removing the gearbox housing 1 Remove the seal 1 from the intermediate gear box Each time you remove the gearbox housing dispose of the old seal 2 Pull the dowel pin 2 out of the intermediate gear box 1 2 ...

Страница 16: ...tration FEIN retains all rights of disposal such as copying and circulation Page 16 of 35 Removing the gearbox 1 Pull the grooved ball bearing 1 off the shaft 2 Push all the individual parts off the shaft 2 Tools Drawing off socket cap Chuck cone dia 16 mm Arbor press Punch dia 4 mm Sleeve Inner dia 16 mm Outer dia 20 mm 1 2 ...

Страница 17: ...l rights of disposal such as copying and circulation Page 17 of 35 Removing the gearbox 1 Pull the grooved ball bearing 1 off the shaft 2 Pull the grooved ball bearing 2 off the shaft 3 Push the gear wheel z 44 3 off the shaft Tools Drawing off socket cap Chuck cone dia 16 mm Arbor press Punch dia 5 mm Sleeve Inner dia 12 mm Outer dia 16 mm 1 2 3 ...

Страница 18: ...stration FEIN retains all rights of disposal such as copying and circulation Page 18 of 35 Removing the gearbox housing 1 Remove the circlip 1 When refitting the gearbox housing always use a new circlip 2 Remove the disc 2 3 Remove the disc 3 4 Remove the shaft 4 from the housing Tools Circlip pliers Plastic hammer 2 4 1 3 ...

Страница 19: ...ghts registration FEIN retains all rights of disposal such as copying and circulation Page 19 of 35 Removing the gearbox 1 Pull the gear wheel z 16 1 off the shaft 2 Remove the feather key 2 3 Pull the grooved ball bearing 3 off the shaft Tools Drawing off socket cap Chuck cone dia 22 mm Chuck cone dia 26 mm 2 1 3 ...

Страница 20: ...N retains all rights of disposal such as copying and circulation Page 20 of 35 Fitting the gearbox 1 Push the grooved ball bearing 1 onto the shaft 2 Insert the feather key 2 into the recess 3 Push the gear wheel z 17 3 onto the shaft Tools Arbor press Sleeve Inner dia 10 mm Outer dia 26 mm Sleeve Inner dia 11 mm Outer dia 26 mm 1 2 3 ...

Страница 21: ...osal such as copying and circulation Page 21 of 35 Fitting the gearbox 1 Insert the feather key 1 into the recess 2 Push the grooved ball bearing 2 onto the shaft 3 Place the feather key 3 into the recess in the shaft 4 Push the gear wheel z 16 4 onto the shaft Tools Arbor press Sleeve Inner dia 9 mm Outer dia 22 mm Sleeve Inner dia 12 mm Outer dia 15 mm 4 3 2 1 ...

Страница 22: ...al rights registration FEIN retains all rights of disposal such as copying and circulation Page 22 of 35 Fitting the gearbox 1 Push the gear wheel 1 onto the shaft 2 Push the grooved ball bearing 2 onto the shaft Tools Arbor press Sleeve Inner dia 16 mm Outer dia 25 mm Sleeve Inner dia 5 mm Outer dia 15 mm 1 2 ...

Страница 23: ...l rights of disposal such as copying and circulation Page 23 of 35 Fitting the gearbox 1 Push the gear wheel 1 into the correct position on the shaft 2 Push the grooved ball bearing 2 onto the shaft 3 Push the grooved ball bearing 3 onto the shaft Tools Arbor press Sleeve Inner dia 16 mm Outer dia 25 mm Sleeve Inner dia 5 mm Outer dia 15 mm 1 2 3 ...

Страница 24: ...circulation Page 24 of 35 Fitting the gearbox housing 1 Push the shaft 1 into the gearbox housing Take care not to damage the needle bearing in the gearbox housing when pushing the shaft in 2 Insert the disc 2 3 Insert the disc 3 4 Fit the circlip 4 When refitting the gearbox housing always use a new circlip Tools Arbor press Sleeve Inner dia 13 mm Outer dia 25 mm Circlip pliers 4 3 2 1 ...

Страница 25: ...opying and circulation Page 25 of 35 Fitting the gearbox housing 1 Insert the gearbox parts 1 at the same time 2 Fill the gearbox housing with 12 g of grease 3 Insert the dowel pin 2 4 Place the seal 3 into the correct position on the intermediate gear box When refitting the gearbox housing always use a new seal 5 Fit the intermediate gear box 4 to the gearbox housing 1 4 3 2 ...

Страница 26: ... Incorrect fitting may result in damage If you fit the motor incorrectly you risk damaging it Use an arbor to push in the motor s shaft 1 Push the grooved ball bearing 1 onto the motor 2 Fit the air guide ring 3 in the right position on the motor 3 Insert the two cables 2 into the recesses on either side of the air guide ring 4 Thread the individual wires 4 from the cable into the recess 5 Connect...

Страница 27: ...eserved by FEIN especially in case of industrial rights registration FEIN retains all rights of disposal such as copying and circulation Page 27 of 35 Fitting the stop button 1 Insert the spiral spring 1 into the recess 2 Push the stop button 2 into the recess 1 2 ...

Страница 28: ...isposal such as copying and circulation Page 28 of 35 Fitting the motor housing 1 Connect the cables 1 from the motor and the switch to the plug See Connection diagram 2 Place the motor 2 switch 3 and plug 4 into the correct position in the housing Make sure that the air guide ring is sitting in both of the recesses 6 3 Put the terminal 5 in place 1 3 4 5 6 2 ...

Страница 29: ... all rights of disposal such as copying and circulation Page 29 of 35 Fitting the motor housing 1 Insert the black motor cable at the bottom 2 Place the thin cables from the speed setting switch on top of the black motor cable 3 The red motor cable should be on top The red motor cable fixes the thin cables from the speed setting switch in place ...

Страница 30: ...ying and circulation Page 30 of 35 Fitting the motor housing PLEASE NOTE Risk of cables being trapped When you close the cover there is a risk that individual cables may be trapped causing them damage Route all cables as shown on page 29 1 Fit the motor housing 1 together 2 Screw in the seven screws 2 3 Fit the gearbox housing 3 4 Screw in the screws 4 Tools Torx T15 T20 4 2 3 1 ...

Страница 31: ...N retains all rights of disposal such as copying and circulation Page 31 of 35 Fitting the motor housing 1 Degrease the shaft and the key type drill chuck 2 Connect the key type drill chuck 1 to the shaft 3 Tap the key type drill chuck with a plastic hammer to fix it in place 4 Slide the battery 2 onto the tool Tools Plastic hammer 1 2 ...

Страница 32: ...irculation Page 32 of 35 Fault Cause Remedy Motor will not start Motor electronics defective Check electrics with test board Switch is defective Check electrics with test board Battery plug contacts have come loose Check components Unusual noise from gearbox rattling Gearbox is defective Replace gearbox Motor only turning in one direction Plug on motor has come loose or is not secure Check cables ...

Страница 33: ...ion Page 33 of 35 Test board Test setup FEIN recommends using the test board special tool for electrical troubleshooting Since the motor cannot be tested directly you can use the test board to check the functions of switches and torque potentiometers if present The possible test steps and target values for use with the test board are provided on the next page Tools Test board 6 41 34 001 01 0 Mult...

Страница 34: ...e Measurement line General tests Battery sense Continuity Switch not pressed Ω Switch pressed 10 Ω Battery sense yellow Pin 1 Battery data Continuity 10 Ω Battery data blue Pin 6 Right left Continuity Position 1 Ω Position 2 10 Ω Pin 4 Pin 5 Speed potentiometer Total resistance Resistance 20 kΩ 4 kΩ Pin 4 Pin 2 Speed potentiometer Resistance range Resistance 0 Ω to 20 kΩ 4 kΩ proportional to poten...

Страница 35: ...onnection diagram C SC_CSSM Version 1 0 2015 05 22 All rights reserved by FEIN especially in case of industrial rights registration FEIN retains all rights of disposal such as copying and circulation Page 35 of 35 ...

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