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INDEX

071011_2_A

GAS XP60/2CE EVO

TECHNICAL CHARACTERISTICS

TECHNICAL DATA AND OPERATING RANGE DIAGRAM GAS XP60/2CE EVO

__________________________ 2

DIMENSIONS [MM]

_________________________________________________________________ 4

BURNER SIGNAL DESCRIPTION

________________________________________________________ 5

BURNER INSTALLATION

_____________________________________________________________ 6

INSTALLATION

SAFETY

________________________________________________________________________ 8

PRELIMINARY CHECKS

______________________________________________________________ 8

CHECK SUPPLY, TRANSPORT, PACKAGING, STORAGE

___________________________________ 8

BURNER CHARACTERISTICS CHECK

________________________________________________ 8

CORRECT BURNER POSITION

_________________________________________________________ 9

BOILER PLATE

____________________________________________________________________ 9

FLAME TUBE LENGTH

_______________________________________________________________ 9

BURNER TRANSFORMATIONS

________________________________________________________ 10

HANDLING AND LIFTING OF THE BURNER

________________________________________________ 11

BURNER MODELS GAS XP60 :

___________________________________________________ 11

ELECTRICAL SYSTEM

ELECTRICAL PANEL LAYOUT

_________________________________________________________ 11

WORKING DIAGRAM OF THE ELECTRICAL DEVICE

__________________________________________ 11

ELECTRICAL CONNECTIONS TO THE GAS TRAIN

___________________________________________ 12

STARTING AND REGULATION

CALIBRATION OF THE BURNER

_______________________________________________________ 12

GAS OPERATION

_________________________________________________________________ 13

CALIBRATION OF THE AIR PRESSURE SWITCH (PA)

__________________________________________ 14

CALIBRATION OF THE MINIMUM GAS PRESSURE SWITCH (PGMIN)

_______________________________ 14

CALIBRATION OF THE MAXIMUM GAS PRESSURE SWITCH (PGmax) (OPTIONAL)

_________________ 15

SERVOMOTOR CALIBRATION SIEMENS SQN70.254A20

_______________________________________ 15

CALIBRATION OF THE 1ST STAGE

________________________________________________ 16

CALIBRATION OF THE 2ND STAGE

________________________________________________ 16

CONSENT V2 (2ND STAGE GAS VALVE)

_____________________________________________ 16

GAS TRAIN CALIBRATION

___________________________________________________________ 16

GAS TRAIN CALIBRATION - DUNGS MODEL

__________________________________________ 16

TABLE OF INDICATIVE CALIBRATIONS

___________________________________________________ 17

TABLE OF INDICATIVE CALIBRATIONS GAS XP60/2CE EVO G20 (NATURAL GAS)

_________________ 17

TABLE OF INDICATIVE CALIBRATIONS GAS XP60/2CE EVO G31 (L.P.G.)

_______________________ 17

MAINTENANCE

EXTRACTION OF THE COMBUSTION HEAD

_______________________________________________ 18

ELECTRODES POSITIONING

_________________________________________________________ 18

POSSIBLE CAUSES - SOLUTIONS

_______________________________________________________ 19

Содержание GAS XP60/2CE EVO

Страница 1: ...ORI DI GAS BISTADIO GAS BURNERS TWO STAGES QUEMADORES DE GAS 2 LLAMAS 071011_2_A 071011_4_A Manuale di installazione d uso e manutenzione Installation use and maintenance instructions Manual de instal...

Страница 2: ...APPARECCHIATURA __________________________________ 11 CONNESSIONE ELETTRICA RAMPA GAS _________________________________________________ 12 AVVIAMENTO E REGOLAZIONE TARATURA DEL BRUCIATORE ____________...

Страница 3: ...min 2 st max 2 st kW 116 232 630 Portata G20 METANO min 1 st min 2 st max 2 st Nm h 11 6 23 3 63 3 Portata G31 G P L min 1 st min 2 st max 2 st Nm h 4 5 9 24 5 Combustibile GAS NATURALE seconda famigl...

Страница 4: ...gli accoppiamenti bruciatore caldaia Per il cor retto funzionamento del bruciatore le dimensioni della camera di combustione devono essere conformi alla normativa vigente In caso di non con formit co...

Страница 5: ...G H R1 R2 R3 R4 RD TC TL GAS XP60 2CE EVO D1 S 200 188 276 150 99 558 416 100 193 280 338 431 Rp 1 250 335 GAS XP60 2CE EVO D1 1 4 S 200 188 276 150 99 558 416 100 193 280 338 431 Rp 1 1 4 250 335 GA...

Страница 6: ...nto esposto nell opuscolo dell apparecchiatura che accompagna il presente manuale Dopo ogni blocco non modificabile la spia rossa presente nel pulsante di sblocco pos 2 si accende Premendo il pulsante...

Страница 7: ...HE 071011_11_A GAS XP60 2CE EVO 6 STRUTTURA ED INSTALLAZIONE DEL BRUCIATORE Per l installazione del bruciatore al generatore attenersi allo schema sotto riportato Fig 4 Schema di installazione bruciat...

Страница 8: ...di minima 15 Prigioniero 21 Dado 4 Tappo 10 Presa di pressione GAS 16 Controflangia 22 Rondella 5 Chiave esagonale 11 Giunto antivibrante OP TIONAL 17 Generatore 23 Pulsante ON OFF 6 Elettrovalvola 12...

Страница 9: ...el contenuto In caso di dubbio non utilizzare l apparecchio e rivolgersi al fornitore TRASPORTO I pesi di trasporto del bruciatore e della rampa sono indicati nei dati tecnici IMMAGAZZINAMENTO Osserva...

Страница 10: ...tone con materiale refrattario Questa protezione non deve ostacolare l estrazione del boccaglio Per la realizzazione di lunghezze boccaglio diverse si prega di contattare i nostri Uffici Tecnico Comme...

Страница 11: ...iglia gas Modello bruciatore Codice BRUCIATORE Codice KIT TESTA Codice REGOLAZIONE TESTA Codice BOCCAGLIO Codice PASTIGLIA GAS GAS XP60 2CE EVO TC METANO 002357_41 050127 052660 052678 GAS XP60 2CE EV...

Страница 12: ...to nell opuscolo dell apparecchiatura che accompagna il presente manuale Verificare che siano predisposti mezzi di sollevamento adeguati per il peso del bruciatore e che siano prese tutte le misure di...

Страница 13: ...lio dell analizzatore di combustione procedere alla taratura definitiva del bruciatore Tarare quindi il pressostato aria e verificarne l intervento occludendo parzialmente l aspirazione aria Verificar...

Страница 14: ...ensione TA Pochi secondi dopo l attivazione del trasformatore di accensione l apparecchiatura del bruciatore apre la valvola di sicurezza VGS e la valvola di 1 stadio VG1 Si accende la fiamma di 1 sta...

Страница 15: ...erare completamente l aspirazione aria e avviare il bruciatore D Ripetere il punto A e verificare l intervento del pressostato Fig 12 1 Vite coperchio 2 Ghiera regolazione 3 Indice regolazione E colle...

Страница 16: ...la taratura seguire le seguenti indicazioni a Portare il bruciatore alla potenza massima relativa al generatore di calore b Misurare la pressione sull attacco pressostato c Ruotare lentamente la ghie...

Страница 17: ...verso valori superiori l aria si apre automaticamente mentre spostando la camma verso valori inferiori il servomotore rimane fermo per ottenere il movimento inserire il collegamento 10 11 e poi rimuo...

Страница 18: ...5 1 1 9 25 4 6 116 300 2 11 7 0 5 5 1 30 1 2 9 30 6 3 116 350 2 5 11 7 0 5 5 0 9 35 2 3 8 33 7 8 133 400 3 13 4 0 5 8 0 9 40 2 4 6 36 9 3 150 450 4 15 1 0 7 10 1 3 45 2 5 3 40 10 2 165 500 5 16 6 0 9...

Страница 19: ...accensione ROSSO e Scollegare il cavo sonda NERO N B Nel rimontarla attenzione a non scambiare i cavi Vedi SCHEMA POSIZIONAMENTO ELETTRODI SCHEMA POSIZIONAMENTO ELETTRODI ATTENZIONE TOGLIERE TENSIONE...

Страница 20: ...Il bruciatore si avvia ma non esegue la fase di preventilazione e va in blocco 1 Il contatto del pressostato aria non com muta in posizione di funzionamento 1 Verificare la pressione dell aria al pre...

Страница 21: ...a fiamma completamente giallo scuro e non ben definita 1 Poca aria di combustione 1 Verificare che la serranda aria apra rego larmente Verificare che la ventola non sia sporca 2 Troppo gas 2 Verificar...

Страница 22: ..._______________________________ 11 ELECTRICAL CONNECTIONS TO THE GAS TRAIN ___________________________________________ 12 STARTING AND REGULATION CALIBRATION OF THE BURNER ____________________________...

Страница 23: ...er min 1 st min 2 st max 2 st kW 116 232 630 Gas flow G20 NATURAL GAS min 1 st min 2 st max 2 st Nm h 11 6 23 3 63 3 Gas flow G31 L P G min 1 st min 2 st max 2 st Nm h 4 5 9 24 5 Fuel NATURAL GAS seco...

Страница 24: ...are indicative of matching the burner to the boiler For the correct operation of the burner combustion chamber dimensions must be in accordance with current regulation In case of non compliance conta...

Страница 25: ...1 R2 R3 R4 RD TC TL GAS XP60 2CE EVO D1 S 200 188 276 150 99 558 416 100 193 280 338 431 Rp 1 250 335 GAS XP60 2CE EVO D1 1 4 S 200 188 276 150 99 558 416 100 193 280 338 431 Rp 1 1 4 250 335 GAS XP60...

Страница 26: ...e handbook supplied with the present instructions After a non alterable lockout the red signal lamp in the lockout reset button pos 2 lights up By pressing the lockout reset button pos 2 for more than...

Страница 27: ...NICAL CHARACTERISTICS 071011_2_A GAS XP60 2CE EVO 6 BURNER INSTALLATION For the installation of the burner to the generator follow to the diagram shown below Fig 4 Burner installation GAS XP60 2CE EVO...

Страница 28: ...e swi tch 15 Stud bolt 21 Nut 4 Cap 10 GAS pressure outlet 16 Counter flange 22 Washer 5 Hexagonal spanner 11 Antivibration coupling OP TIONAL 17 Generator 23 ON OFF button 6 Gas solenoid valve 12 GAS...

Страница 29: ...ty of the contents If in dubt do not use the burner and contact the supplier TRANSPORT The transport weights of the burner and the gas train are indicated in the technical data STORAGE Observe the env...

Страница 30: ...ame tube and front door with refractory material This protection material must not impede flame tube extraction For different flame lengths please contact our Technical Sales Department The burner is...

Страница 31: ...head regulation 3 Blast tube 4 Tablet gas Burner model BURNER Code HEAD KIT Code COMBUSTION HEAD REGULATION Code BLAST TUBE Code TABLET GAS Code GAS XP60 2CE EVO TC NATURAL GAS 002357_41 052660 052678...

Страница 32: ...RICAL DEVICE Please refer to electrical device handbook supplied with the present Instructions Check that suitable lifting means are set for the weight of the burner and that all safety measures for h...

Страница 33: ...finitive settings of the burner with the help of the combustion analyser Set the air pressure switch and test the intervention obstructing gradually the air inlet Also test the intervention of the min...

Страница 34: ...ion transformer TA starts After few seconds of the activation of the ignition transformer the burner s control box opens the safety valve VGS and the 1st stage valve VG1 The 1st stage flame of the bur...

Страница 35: ...e burner D Repeat point A and control the intervention of the air pressure switch Fig 10 1 Cover screw 2 Regulation collar 3 Regulation indicator It is connected in series with the thermostats of the...

Страница 36: ...ceed like follows a Bring the burner up to the maximum power relative to the heat generator b Measure the pressure on the outlet of the pressure switch c Turn the collar of the pressure switch regulat...

Страница 37: ...s higher values the air shutter automatically opens whereas by moving the cam towards lower values the air shutter motor remains idle to obtain the movement remove the link 10 11 and then insert it CO...

Страница 38: ...1 9 25 4 6 116 300 2 11 7 0 5 5 1 30 1 2 9 30 6 3 116 350 2 5 11 7 0 5 5 0 9 35 2 3 8 33 7 8 133 400 3 13 4 0 5 8 0 9 40 2 4 6 36 9 3 150 450 4 15 1 0 7 10 1 3 45 2 5 3 40 10 2 165 500 5 16 6 0 9 12 1...

Страница 39: ...l the ignition cables RED e Pull the probe cable Black ATTENTION During the reassembling be careful not to take the cables by mistake See section about POSITIONING ELECTRODES ELECTRODES POSITIONING AT...

Страница 40: ...f extraneous light 3 Remove extraneous light The burner starts but it no performs the prepurge phase and then it goes into lock out position 1 Air pressure switch not switch in operating position 1 Ch...

Страница 41: ...rease pressure at governor Flame is completely dark yellow and not defined 1 Combustion air is to low 1 Check that the air damper opens nor mally Check if the fan is dirty 2 Too much gas 2 Check the c...

Страница 42: ...________________________________________ 11 CONEXIONES EL CTRICAS DEL RAMPA DE GAS ____________________________________________ 12 ARRANQUE Y REGULACI N CALIBRACI N DEL QUEMADOR ______________________...

Страница 43: ...a m n 2 llama m x 2 llama kW 116 232 630 Caudal G20 METANO m n 1 llama m n 2 llama m x 2 llama Nm h 11 6 23 3 63 3 Caudal G31 G P L m n 1 llama m n 2 llama m x 2 llama Nm h 4 5 9 24 5 Combustible GAS...

Страница 44: ...267 y se refieren a la combinaci n quemador caldera Para el correcto funcionamiento del quemador el tama o de la c mara de combusti n debe cumplir con las regulaciones locales En caso de inconformidad...

Страница 45: ...R2 R3 R4 RD TC TL GAS XP60 2CE EVO D1 S 200 188 276 150 99 558 416 100 193 280 338 431 Rp 1 250 335 GAS XP60 2CE EVO D1 1 4 S 200 188 276 150 99 558 416 100 193 280 338 431 Rp 1 1 4 250 335 GAS XP60 2...

Страница 46: ...anual Despu s del cierre el ctrico la luz de se al roja pos 2 de aver a permanecer encendida Presionando el bot n de desbloqueo pos 2 durante al menos 3 segundos se activar n los diagn sticos de visua...

Страница 47: ...PECIFICACIONES T CNICAS 071011_4_A GAS XP60 2CE EVO 6 ESQUEMA DE INSTALACI N QUEMADOR Para la instalaci n del quemador sigue el esquema de debajo Fig 3 Esquema de instalaci n quemador GAS XP60 2CE EVO...

Страница 48: ...ima 15 Tornillo prisionero 21 Tuerca 4 Tap n 10 Toma de presi n GAS 16 Contrabrida 22 Arandela 5 Llave hexagonal 11 Conexi n flexible OPTIO NAL 17 Generador 23 Interruptor general ON OFF 6 Electrov lv...

Страница 49: ...no utilizar el aparato y dirigirse al proveedor TRANSPORTE El peso del transporte del quemador y de la l nea de gas son indicados en los datos t cnicos ALMACENAMIENTO Observar las temperaturas del ent...

Страница 50: ...dor con cord n de material refractario Esta protecci n no debe impedir la extracci n de la tobera Para la realizaci n de otras longitudes de cabezales de quemador por favor p ngase en contacto con nue...

Страница 51: ...s Quemador modelo Codigo QUEMADOR Codigo KIT CABEZA Codigo REGULACI N CABEZA Codigo CA N Codigo PASTILLA GAS GAS XP60 2CE EVO TC METANO 002357_41 052660 052678 GAS XP60 2CE EVO TL METANO 002358_41 052...

Страница 52: ...cciones del programador del quemador que acompa a a este manual Verifique que est configurado el equipo de elevaci n adecuado para el peso del quemador y que se tomen todas las medidas de seguridad pa...

Страница 53: ...nalizador de combusti n efectuar el calibrado definitivo del quemador Luego calibrar el presostato aire y verificar la intervenci n ocluyendo parcialmente la aspiraci n del aire Ademas verificar la in...

Страница 54: ...se enciende Los segundos despu s activaci n de el transformador el programador activa la v lvula de seguridad VGS y la v lvula de 1 llama VG1 Se forma la 1 llama del quemador Acabado el tiempo de segu...

Страница 55: ...raci n aire y poner en marcha el quemador D Repetir el punto A y verificar la intervenci n del presostato Fig 9 1 Tornillo tapa 2 Rueda regulaci n 3 Indice regulaci n Es conectado en serie con los ter...

Страница 56: ...librado respectar las siguientes indicaciones a Llevar el quemador a la potencia m xima relativa al generador de calor b Medir la presi n en correspondencia de la uni n presostato c Girar lentamente l...

Страница 57: ...superiores el aire se abre autom ticamente mientras que desplazando el diente de rueda hacia valores inferiores el servomotor queda firme para conseguir el movimiento insertar el enlace 10 11 y luego...

Страница 58: ...1 1 9 25 4 6 116 300 2 11 7 0 5 5 1 30 1 2 9 30 6 3 116 350 2 5 11 7 0 5 5 0 9 35 2 3 8 33 7 8 133 400 3 13 4 0 5 8 0 9 40 2 4 6 36 9 3 150 450 4 15 1 0 7 10 1 3 45 2 5 3 40 10 2 165 500 5 16 6 0 9 1...

Страница 59: ...el cable de encendido Rojo e Desconectar el cable sonda Negro N B Durante el montaje no invertir los cables Vease POSICIONAMIENTO ELECTRODOS POSICIONAMIENTO ELECTRODOS ADVERTENCIA CORTAR LA ALIMENTAC...

Страница 60: ...luz externas El quemador arranca pero no realiza el barrido previo y se bloquea 1 Falta el consentimiento del pres stato aire 1 Verifique la presi n de aire al presosta to Comprobar el sentido de rot...

Страница 61: ...e color amarillo oscuro y no bien defini da 1 Poco aire de combusti n 1 Compruebe que la clapeta de aire abr regularmente Verificar que la turbina del quemador no est sucia 2 Muy gas 2 Verificar la re...

Страница 62: ...________________________ 11 __________________________________________________ 11 _____________________________________ 12 ___________________________________________________________ 12 ______________...

Страница 63: ...0 2CE EVO 1 2 2 100 200 542 1 2 2 116 232 630 G20 1 2 2 11 6 23 3 63 3 G31 1 2 2 4 5 9 24 5 I2R I2H I2L I2E I2E I2Er I2ELL I2E R I3B P I3 I3P I3B I3R 1 24 15 40 C 20 70 C 80 C 60 D1 S 115 3 60 D1 1 4...

Страница 64: ...071011_5_A GAS XP60 2CE EVO 3 EN267 Fig 1 X Y 2 0 2 4 6 8 10 90 140 190 240 290 340 390 440 490 540 590 640 mbar kW RUS...

Страница 65: ...2CE EVO D1 S 200 188 276 150 99 558 416 100 193 280 338 431 Rp 1 250 335 GAS XP60 2CE EVO D1 1 4 S 200 188 276 150 99 558 416 100 193 280 338 431 Rp 1 1 4 250 335 GAS XP60 2CE EVO D1 1 2 S 200 188 27...

Страница 66: ...071011_5_A GAS XP60 2CE EVO 5 1 2 2 2 2 3 2 1 3 2 2 1 3 1 2 RUS...

Страница 67: ...071011_5_A GAS XP60 2CE EVO 6 Fig 3 GAS XP60 2CE EVO RUS...

Страница 68: ...071011_5_A GAS XP60 2CE EVO 7 1 O ring 7 13 19 2 8 14 20 C 3 9 15 21 4 10 16 22 5 11 OPTIONAL 17 23 6 12 OPTIO NAL 18 OPTIONAL 24 O ring 1 4 RUS...

Страница 69: ...071011_5_A GAS XP60 2CE EVO 8 A B C D 1 2 E F G H EAC CE WARNING WARNING WARNING WARNING WARNING WARNING RUS...

Страница 70: ...071011_5_A GAS XP60 2CE EVO 9 Fig 4 Fig 5 L L L M N N N GAS XP60 2CE EVO 160 160 180 M10 205 205 226 TC TL GAS XP60 2CE EVO 250 335 RUS...

Страница 71: ...TL Fig 6 1 2 3 4 GAS XP60 2CE EVO TC 002357_41 052660 052678 GAS XP60 2CE EVO TL 002358_41 052750 051383 GAS XP60 2CE EVO TC 002359_41 052660 052678 GAS XP60 2CE EVO TL 002360_41 052750 051383 WARNING...

Страница 72: ...071011_5_A GAS XP60 2CE EVO 11 GAS XP60 RUS...

Страница 73: ...071011_5_A GAS XP60 2CE EVO 12 Fig 7 WARNING RUS...

Страница 74: ...071011_5_A GAS XP60 2CE EVO 13 SG ON STL PGmin MV 6 11 I TA VGS VG1 1 1 2 2 VG2 IV 2 Fig 8 1 4 2 OPTIONAL 5 3 6 RUS...

Страница 75: ...071011_5_A GAS XP60 2CE EVO 14 PA PGMIN A CO 10 000 B C D A Fig 9 1 2 3 20 VS A B 20 C D E A Fig 10 1 2 3 4 RUS...

Страница 76: ...071011_5_A GAS XP60 2CE EVO 15 PGMAX SIEMENS SQN70 254A20 PGmax GAS XP60 2CE EVO 20 a b c d 20 Fig 11 1 2 3 4 Fig 12 SIEMENS SQN70 254A20 1 0 90 5 1 2 ca op 6 3 Ha a p 7 2 4 V2 2 RUS...

Страница 77: ...071011_5_A GAS XP60 2CE EVO 16 1 10 11 III III 10 11 2 10 11 I IV I I 10 11 V2 2 IV 1 10 III 2 30 I V2 20 IV 0 II 10 11 IV V2 WARNING RUS...

Страница 78: ...071011_5_A GAS XP60 2CE EVO 17 DUNGS Fig 13 DUNGS 1 p cxo epe VG1 1 5 2 p cxo epe VG2 2 6 3 C 7 4 8 c epx e ac a RUS...

Страница 79: ...7 3 48 11 8 183 550 6 18 4 1 0 14 1 4 55 3 8 5 55 12 9 200 600 7 20 1 1 2 16 1 5 60 3 9 8 65 12 7 210 630 8 21 1 1 4 18 1 6 63 3 10 5 70 12 4 1 2 1 2 116 232 1 4 5 9 0 116 250 1 5 4 5 9 7 116 300 2 4...

Страница 80: ...071011_5_A GAS XP60 2CE EVO 19 2 1 10 c 3 180 e Fig 14 Fig 15 1 4 2 3 3 4 12 GAS XP60 2CE EVO D A N G E R 1 3 4 2 RUS...

Страница 81: ...071011_5_A GAS XP60 2CE EVO 20 1 1 2 2 3 3 4 4 5 5 6 6 7 7 1 1 2 2 3 3 1 1 2 2 3 3 4 4 5 5...

Страница 82: ...071011_5_A GAS XP60 2CE EVO 21 1 1 2 2 3 3 4 4 5 5 6 6 7 7 8 8 1 1 2 2 3 4 4 4 1 1 1 1 2 2 3 3...

Страница 83: ...071011_5_A GAS XP60 2CE EVO 22 p 1 1 2 2 3 3 4 4 5 5 6 6 7 7 2 1 2 1 2 IV 2 2 3 3...

Страница 84: ...er l evoluzione dei propri prodotti The illustrations and data here shown are indicative F B R Bruciatori S r l reserves the right to bring without any obligation of warning any changes that would be...

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