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11 

Step 3:  

Mount Fuel System

 

a.  Using thread tape, install the 10-298 into “E” and the 10-299 into the “T” port (on opposite end). 

b.   Attach BR-2001 to back of system using 5 1 1/4” Hex bolts and WA-2001 

spacers. Torque to 110in/lbs.   

c.  Placing the WA-1001C‟s between the FB-2001 & the BR-2001, assemble 

the FASS pump brackets together.  Hold pump up to the mounting location 
for rough fitting. Once location is established, use template on back of man-
ual to accurately mark drill points. As seen in next step. 

d.  Position the pump assembly at the mounting location (emergency brake 

cable bracket) check for fit. Once location is established, 

use template lo-

cated on the contents page to accurately mark drill points

e.  Pre-drill holes. Final drill with 3/8” bit. Mount pump, level, tighten all 

bolts. 

f.   Apply  motor  oil  to  gasket  located  on  filters.  Attach  to  system  and  hand 

tighten. 

Note  -  Before  Mounting  in  Position: 

Route wire harness along frame rail to 

mounting location. Plug female plug of the FASS harness into pump. Turn key 
on. With pump operating, liberally spray WD-40 (or equivalent) into „T‟ port 
lubricating gear. 

Содержание Titanium Series

Страница 1: ...INSTALLATION MANUAL APPLICATION T F12 095G 95gph 15psi Powerstroke 7 3L 1999 2003 Pumping into the Factory Lift Pump Powerstroke 6 0L 2003 2004 Pumping into the Factory Lift Pump...

Страница 2: ...perb support to our network of dealers so our customers needs and expectations will be exceeded To help insure you receive the proper system and customer support at the local level FASS has a VIP and...

Страница 3: ...G Use caution when drilling Steer clear of any electrical wires air lines or other damageable components Consult vehicle s manufacturers instructions concerning the electrical system before at temptin...

Страница 4: ...with our dealer network we recommend an Authorized or ViP FASS Fuel Systems dealer for the installation They are prepared to install the FASS fuel pumps with the most efficiency If a situation problem...

Страница 5: ...es Step 3 Mount Fuel System Step 4 Install Fuel Line Step 5 Check Installation R Fuel Return to Tank E To Engine Serial Number Location G Fuel Pressure T Fuel Inlet Electric Heater Port H Coolant Heat...

Страница 6: ...7 BR 2001 WH 1001 MP 9023 FL 1001 x15 FB 2001 Contents...

Страница 7: ...10 298 RM 1002 HC 1004 10 299 HC 1001 QD 1001 6 Locking Nut 3 8 Flag Terminal PL 1002 Fuse Tap WA 1001C 5 WA 2001 5 Hex Bolt 1 4 20x1 25 Ring Terminal Mounting Package Contents 6 Hex Bolt 3 8 16x 1 1...

Страница 8: ...o the hot side of the fuse b Use a test probe to locate the hot side of the circuit in the fuse block d Green wire must be connected to a clean ground without being exposed to any corrosion preferably...

Страница 9: ...a HC 1001 connect FL 1001 to the junction of RM 1002 d Disconnect factory suction line by pinching in on the side tabs Thoroughly clean this suction port Caution make sure there is enough tube on eac...

Страница 10: ...urately mark drill points As seen in next step d Position the pump assembly at the mounting location emergency brake cable bracket check for fit Once location is established use template lo cated on t...

Страница 11: ...Using a 3 8 hose clamp install the QD 1001 into the fuel line Oil O rings in side Quick Disconnect 2003 2004 with 6 0L Powerstroke Remove inlet fuel line to factory fuel pump Route fuel line from E p...

Страница 12: ...position turning on the FASS pump 2 While the pump is running loosen the fuel filter just enough to break the gasket seal Once the tone of the pump changes quickly retighten filter Check for leaks Sta...

Страница 13: ...14...

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